SAE AS 81824 5-2004 SPLICES ELECTRIC PERMANENT CRIMP STYLE COPPER INSULATED ENVIRONMENT RESISTANT KIT SHIELDED CABLE CLASS 1《I级屏蔽电缆装备集抵抗环境绝缘铜制压接型永久电气接头》.pdf

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1、 AEROSPACE STANDARD SPLICES, ELECTRIC, PERMANENT, CRIMP STYLE, COPPER, INSULATED, ENVIRONMENT RESISTANT, KIT,SHIELDED CABLE, CLASS 1 AS81824/5Copyright 2012 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form

2、or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/

3、www.sae.org ISSUED 2004-04REAFFIRMED 2012-01THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5940 AS81824/5SHEET 1 OF 2 SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is e

4、ntirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe user.”SAE reviews eachtechnicalreport at least every five years at which time itmay berevised, reaffirmed, stabilized, orcancelled. SAE inv

5、ites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS81824/5 RATIONALE AS81824/5 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THIS DOCUMENT HAS BEEN TAKEN DIRECT

6、LY FROM U.S. MILITARY SPECIFICATION MIL-S-81824/5 AND CONTAINS ONLY MINOR EDITORIAL AND FORMAT CHANGES REQUIRED TO BRING IT INTO CONFORMANCE WITH THE PUBLISHING REQUIREMENTS OF SAE TECHNICAL STANDARDS. THE INITIAL RELEASE OF THIS DOCUMENT IS INTENDED TO REPLACE MIL-S-81824/5. ANY PART NUMBERS ESTABL

7、ISHED BY THE ORIGINAL SPECIFICATION REMAIN UNCHANGED. THE ORIGINAL MILITARY SPECIFICATION WAS ADOPTED AS AN SAE STANDARD UNDER THE PROVISIONS OF THE SAE TECHNICAL STANDARDS BOARD (TSB) RULES AND REGULATIONS (TSB 001) PERTAINING TO ACCELERATED ADOPTION OF GOVERNMENT SPECIFICATIONS AND STANDARDS. TSB

8、RULES PROVIDE FOR (A) THE PUBLICATION OF PORTIONS OF UNREVISED GOVERNMENT SPECIFICATIONS AND STANDARDS WITHOUT CONSENSUS VOTING AT THE SAE COMMITTEE LEVEL, AND (B) THE USE OF THE EXISTING GOVERNMENT SPECIFICATION OR STANDARD FORMAT. UNDER DEPARTMENT OF DEFENSE POLICIES AND PROCEDURES, ANY QUALIFICAT

9、ION REQUIREMENTS AND ASSOCIATED QUALIFIED PRODUCTS LISTS ARE MANDATORY FOR DOD CONTRACTS. ANY REQUIREMENT RELATING TO QUALIFIED PRODUCTS LISTS (QPLS) HAS NOT BEEN ADOPTED BY SAE AND IS NOT PART OF THIS TECHNICAL REPORT. AEROSPACE STANDARD AS81824/5SHEET 2 OF 2 SPLICES, ELECTRIC, PERMANENT, CRIMP STY

10、LE, COPPER, INSULATED, ENVIRONMENT RESISTANT, KIT, SHIELDED CABLE, CLASS 1 THE KITS COVERED BY THIS SPECIFICATION SHEET CONSIST OF ONE SHIELD SPLICE IN ACCORDANCE WITH MIL-S-81824/4 AND ONE OR MORE PRIMARY WIRE SPLICES IN ACCORDANCE WITH MIL-S-81824/1. THE CONTENTS OF THE KITS SHALL BE IN ACCORDANCE

11、 WITH TABLE I. FIGURE 1. SPLICES. TABLE I. DIMENSIONS. CABLE PARAMETERS KIT COMPONENTS PART NUMBER NUMBER OF CONDUCTORS CONDUCTOR SIZE RANGE CONDUCTOR SPLICE PART NO. (QTY) SHIELD SPLICE PART NO. M81824/5-1 1 20-24-22-20 M81824/1-1 (1) M81824/-1 -2 1 20-18-16 -2 (1) -2 -3 1 16-14-12 -3 (1) -3 -4 2 2

12、6-24-22-20 -1 (2) -4 -5 2 18-16 -2 (2) -5 -6 2 14 -3 (2) -6 -7 2 12 -3 (2) -7 -8 3 OR 4 26-24 -1 (4) -4 -9 3 OR 4 22-20 -1 (4) -5 -10 3 OR 4 18-16 -2 (4) -6 -11 3 OR 4 14-12 -3 (4) -7 REQUIREMENTS: ALL REQUIREMENTS SHALL BE AS SPECIFIED EXCEPT THE FOLLOWING: 1. VOLTAGE DROP: TEST CURRENT SHALL BE 1

13、AMPERE. VOLTAGE DROP SHALL NOT EXCEED THAT MEASURED ACROSS AN EQUAL LENGTH OF THE SHIELD OF THE MINIMUM SIZE CABLE. 2. INSULATION RESISTANCE: 100 MEGOHMS, MINIMUM. 3. TENSILE STRENGTH: 20 POUNDS, MINIMUM. BREAKAGE OF CABLE SHIELD BELOW 20 POUNDS SHALL CONSTITUTE PASSING. NOTES: 1. MATERIAL AND DIMEN

14、SIONAL REQUIREMENTS SHALL BE AS LISTED IN M81824/1 AND M81824/4. 2. ASSEMBLY INSTRUCTIONS SHALL BE FURNISHED BY THE VENDOR WITH EACH SPLICE ACQUIRED UNDER THIS SPECIFICATION. THE INSTRUCTION SHEET SHALL BE APPROVED BY THE QUALIFICATION ACTIVITY. 3. THESE SHIELDED CABLE SPLICE KITS ARE INTENDED FOR USE WITH SHIELDED AND JACKETED CABLE AS SPECIFIED IN TABLE I. THE ASSEMBLY SHALL PROVIDE AN ENVIRONMENTAL SEAL. 4. EACH KIT SHALL BE INDIVIDUALLY PACKAGED. THE PACKAGE SHALL INCLUDE ONE ASSEMBLY INSTRUCTION.

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