1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions. Copyright 2016 SAE International All rights reserved. No part of this p
3、ublication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-497
4、0 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org SAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS81969 AEROSPACE STANDARD AS81969 Issued 2011-07 Reaffirmed 2016-11 Installing a
5、nd Removal Tools, Connector Electrical Contact, General Specification For FSC 5120 RATIONALE AS81969 has been reaffirmed to comply with the SAE five-year review policy. NOTICE The requirements for procuring the tools described herein shall consist of this specification and the latest issue of: SAE A
6、S81969. 1. SCOPE 1.1 AS81969 covers the general requirements for installing and removal tools for use in installing and removing electrical contacts used in connectors and other electrical and electronic components (see section 6) 1.2 Classification. Installing and removal tools covered by this spec
7、ification shall be of the following types, classes, and compositions, as specified (see 3.1 and 6.2): TYPE I - Installing tool II - Removal tool III - Combination installing and removal tool. CLASS 1 - Front release of contacts. 2 - Rear release of contacts. 3 - Side release of contacts. COMPOSITION
8、 A - Metal. B - Plastic. C - Combination metal and plastic. SAE INTERNATIONAL AS81969 Page 2 of 14 1.3 Part number. The part shall be shown as follows: M81969 /1 -01 I I I I I I_ Tool Designation Dash Number I I_ Detail Specification Designation I_ Basic Specification Number 2. APPLICABLE DOCUMENTS
9、2.1 The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this d
10、ocument and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 2.1.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, P
11、A 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. AIR1351 Manufacturers Identification of Electrical Connector Contacts, Terminals and Splices AMS-QQ-S-763 Steel Bars, Wire, Shapes, and Forgings; Corrosion Resistant AS22520 Crimping Tools, Terminal,
12、Hand or Power Actuated, Wire Terminal, and Tool Kits *AS81969/1 Installing and Removal Tools, Connector Electrical Contact, Type III, Class 2, Composition C *AS81969/2 Installing and Removal Tools, Connector Electrical Contact Type I, Class 1, Composition C *AS81969/3 Installing and Removal Tools, C
13、onnector Electrical Contact, Type II, Class 1, Composition C *AS81969/4 Installing and Removal Tools, Connector Electrical Contact, (Fork Type, Wrappost/Crimp Removable), Type II, Class 1, Composition C *AS81969/5 Installing and Removal Tools, Connector Electrical Contact, (Fork Type, Crimp Removabl
14、e), Type I, Class 1, Composition A *AS81969/6 Installing and Removal Tools, Connector Electrical Contact, (Type Cr Connector), Type II, Class 1, Composition A *AS81969/7 Installing and Removal Tools, Connector Electrical Contact, (Type D Connector) Type III, Class 1 And 2, Composition A *AS81969/8 I
15、nstalling also to freedom from defects, burrs, sharp edges, corners, and points. 3.5 Performance (see 4.9). Tools shall perform as specified. 3.5.1 Rotation-removal tool (see 4.9.2.1). When tools are rotated in the connector, there shall be no cuts or tears on the grommet sealing member, scratching
16、of the contact surface exposing the base metal, and there shall be no evidence of breakage, cracking, chipping or any other damage to the tool that would impair the service function of the tool. 3.5.2 Thrust (see 4.9.2.2). When tools are inserted in the connector, there shall be no cuts or tears on
17、the grommet sealing member, scratching of the surface exposing the base metal, and there shall be no evidence of breakage, cracking, chipping or any other damage to the tool that would impair the service function of the tool. 3.5.3 Impact Strength- Tool with plastic probe (See 4.9.4). The tool shall
18、 be subjected to an Impact Strength of 1.50, -0.00, +0.25 foot-pounds per inch. There shall be no evidence of breakage, cracking, chipping or any other damage to the tool that would impair the service function of the tool. A Resin properties datasheet that details the mechanical properties including
19、 hardness for the material may be provided in lieu of the test. 3.5.4 Hardness-tools with metal probes (See 4.9.5). The tool shall be subjected to the hardness at each end of the probe and be as specified in the detail specification sheet. 3.5.5 Salt spray (4.9.6). Only tools with composition A or C
20、 shall be subjected to Salt Spray. There shall be no evidence of extensive corrosion or corrosion that could effect the operation of the tool and marking shall be legible. 3.5.6 Durability (4.9.3). When the tool is inserted in the required connector for the specified cycles, there shall be no eviden
21、ce of breakage, cracking, chipping, or any other damage to the tool that would impair the service function of the tool. There shall be no overlap or collapse or misalignment of the tool tip and the marking shall be legible. 3.5.7 Plunger force-Tools with plunger tips only (See 4.9.7). When tool plun
22、ger is compressed, the operation force shall not exceed the value specified in detail specification. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for Inspection. Unless otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all contract inspec
23、tion requirements as specified herein. Except as otherwise specified in the contract or purchase order, the supplier may use any qualifying activity approved facilities suitable for the performance of the inspection requirements specified herein. The Qualifying Activity has the right to perform any
24、of the inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 4.2 Responsibility for Compliance. All items must meet all technical requirements of the product specification. The inspection set forth i
25、n this specification shall become a part of the suppliers overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the supplier of the responsibility of assuring that all products comply with all requirements of the contract. Sam
26、pling in quality conformance does not authorize submission of known defective units nor does it commit the purchaser to acceptance of defective material. SAE INTERNATIONAL AS81969 Page 7 of 14 4.3 Test Equipment and Inspection Facilities. Test and measuring equipment and inspection facilities of suf
27、ficient accuracy, quality, and quantity to permit performance of the required inspection shall be established and maintained by the supplier. The establishment and maintenance of a calibration system to control the accuracy of the measuring and test equipment shall be in accordance with NCSL Z540-1
28、or equivalent standards approved by the qualifying activity. 4.4 Classification of Inspections. The inspections specified herein are classified as follows: a. Qualification Inspection (see 4.6) b. Retention of Qualification Inspection (see 4.6.4) c. Quality Conformance Inspection (see 4.7) 4.5 Inspe
29、ction Conditions. The conditions for the inspections are specified as applicable and all test data shall be compiled in accordance with SD-6. 4.6 Qualification Inspections (see 6.3). Initial qualification inspection shall be in accordance with Table 2 and 3. Tests shall be performed in sequence. A r
30、equest for qualification shall be made to the qualifying activity prior to initiating testing. Testing cannot begin until the supplier has received an authorization letter. The supplier is recommended to provide the qualifying activity a test plan based on the authorization letter to ensure the supp
31、lier and qualifying activity maintain communication and document changes as needed. The qualifying activity has the authority to modify the specification test requirements to resolve test failures/discrepancies and to wave testing to verify specific product manufacturing changes or qualifications by
32、 similarity. For each component tested, the supplier shall use the same materials, manufacturing procedures, and methods of inspection as would be used to provide the component to a purchaser. Any change by the supplier that does not agree with requirements used to provide qualification approval req
33、uires additional qualifying activity concurrence. A change in the product that does not comply with this specification shall result in qualification disapproval of that product and family products represented by that product. The qualifying activity shall perform the tests specified in Table 2 and s
34、upplier shall perform the tests specified in Table 3 in a laboratory of their choice. All test laboratories requires qualifying activity approval. 4.6.1 Sample size. Four tools of each size shall be subjected to qualification inspection to assure that all sizes of tools work in applicable qualified
35、connectors without damaging the connectors, contacts, or tools. The tools shall be divided evenly between Table 2 and Table 3. 4.6.2 Optional sample size. At the discretion of the qualifying activity, a modified sampling plan may be approved in lieu of sample sizes specified. Failure of a component
36、to conform to a requirement shall be cause for refusal to grant qualification approval for that group of components represented by the similarity sample. TABLE 2 - QUALIFYING ACTIVITY TEST REQUIREMENTS Inspection Requirement Paragraph Method Paragraph Design and Construction 3.1 thru 3.4 4.8.1 Durab
37、ility 3.5.6 4.9.3 Salt Spray(composition A unless the detail specification defines threaded replacement tips, probes, or other components, with define part number for replacement components. In plunger type removal tools, the probe and plunger shall be permanently attached to the body of the tool. 6
38、.6 Superseded tool cross references. See Table 5 for superseded tool information. SAE INTERNATIONAL AS81969 Page 13 of 14 TABLE 5 TOOL SUPERSESSION INFORMATION Document First Superseded By MIL-I-81969/* Second Superseded By AS81969/* Document MIL-I-81969/* Superseded By AS81969/* MS3156 1 1 21 21 MS
39、3159 30 30 22 22 MS3160 16 16 23 23 MS3165 29 29 24 (USAF) Canceled MS3166 14 14 25 25 MS3167 14 14 26 26 MS3178 28 28 MIL-I-0081969/28 Canceled MS3323 2 2 MIL-I-0081969/30 Canceled MS3342 3 3 32 # Not Used MS3344 3 3 33 33 MS3447 14 14 34 34 MS3448 30 30 35 (USAF) Canceled MS3483 15 15 36 (USAF) Ca
40、nceled MS14035 31 31 37 (USAF) Canceled MS17805 18 18 38 Canceled MS14036 31 31 40 Canceled MS17806 20 20 41 Canceled MS18137 31 31 42 Canceled MS18278 39 39 43 43 MS24256A 17 17 44 # Not Used MS24256R 19 19 45 45 MS24256RM 19 19 46 46 MS27495 8 8 47 47 MS27509 14 14 48 48 MS27534 14 14 49 49 MS9045
41、5 17 17 MS90456 19 19 MS90458 3 3 MS90459 2 2 MS90562 27 27 MIL-C-21097/12 7 7 MIL-C-21097/18 6 6 MIL-C-24308/18 1 1 MIL-C-28731/21 13 13 MIL-C-28731/22 11 11 MIL-C-55302/28 9 9 MIL-C-55302/65 12 12 MIL-C-55302/66 12 12 MIL-C-55302/79 8 8 MIL-C-55302/105 5 5 MIL-C-55302/106 4 4 MIL-C-55302/86 10 10
42、MIL-C-83723/31 14 14 MIL-C-83723/32 29 29 NAS-1664 REV 1 14 14 SAE INTERNATIONAL AS81969 Page 14 of 14 6.7 Metric Equivalents Dimensions in the specification sheets are shown in inches and after plating. In some cases metric equivalents are provided in “(x.xx)“, to the nearest 0.01 mm. Metric equiva
43、lents are calculated based on one inch equals 25.4 mm. The following inch-to-metric equivalent is provided for information only: 6.8 L-P-1183 Plastic Molding Material, Acrylonitrile-Butadiene-Styrene (ABS), Rigid was superseded by ASTM D1781 which was withdrawn and superseded by ASTM D4673 Acrylonitrile-Butadiene-Styrene (Abs) Molding And Extrusion Material, but the cell designations are not interchangable. PREPARED BY SAE COMMITTEE AE-8C2, TEMINATING DEVICES COMMITTEE OF SAE AE-8, AEROSPACE ELECTRICAL/ELECTRONIC DISTRIBUTION SYSTEMS
