1、 AEROSPACE STANDARD SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS AS83519/3Copyright 2015 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted
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3、DDRESS: http:/www.sae.org ISSUED 2014-07REVISED 2015-02THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 REV.A FEDERAL SUPPLY CLASS 5940 AS83519/3 SHEET 1 OF 4 REV. A PROCUREMENT SPECIFICATION: AS83519SAE Technical Standards Board Rules provide that: “This report ispublishedby SAE toadvance thestate of
4、technicalandengineering sciences. Theuse ofthisreport is entirelyvoluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, is thesole responsibility oftheuser.”SAE reviews eachtechnicalreport at least every five years at which time itm
5、ay berevised,reaffirmed, stabilized, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS83519/3A RATIONALE CORRECTIONS TO THE DETAILS DIMENSIONS AND CHARACTERISTIC DEFIN
6、ITION ARE REQUIRED, AND BETTER DEFINITION AND CLARIFICATION ON BRAID CONSTRUCTION ARE NECESSARY. NOTICE THE COMPLETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. FIGURE 1 - SHIELD TERMINATION SPLICE CONSTRUCTION (SEE TABLE 1)
7、 FIGURE 2 - SHIELD TERMINATION PREPARATION DETAIL (SEE TABLE 1) AEROSPACE STANDARD AS83519/3 SHEET 2 OF 4 REV. A SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS TABLE 1 - CONSTRUCTION DETAILS PART NUMBER MARKING 1/ BRAID
8、STRAP CMA (REF) L 0.070 ( 1.75) B DIA2/ C DIA 2/ D DIA 3/ E DIA3/ F DIA2/ TEMP RANGE (C) BRAID STRAP TYPE SOLDER FLUX THERMAL INDICATORTYPE M83519/3-01 S0301X 640 .650 .075 .104 .075 .104 .035 -55 to 150 Sn/Cu Sn63Pb37 ROL1 THERMO- CHROMIC (16.50) (1.90) (2.65) (1.90) (2.65) (0.90) M83519/3-02 S0302
9、X 640 .650 .104 .145 .104 .145 .055 (16.50) (2.65) (3.68) (2.65) (3.68) (1.40) M83519/3-03 S0303X 640 .650 .169 .200 .169 .200 .085 (16.50) (4.30) (5.08) (4.30) (5.08) (2.15) M83519/3-04 S0304X 640 .752 .234 .254 .234 .254 .130 (19.10) (5.95) (6.45) (5.95) (6.45) (3.30) M83519/3-05 S0305X 640 .752 .
10、276 .299 .276 .299 .169 (19.10) (7.00) (7.60) (7.00) (7.60) (4.30) M83519/3-06 S0306X 640 .650 .075 .104 .075 .104 .035 -55 to 150 Ni/Cu Sn63Pb37 ROL1 THERMO- CHROMIC (16.50) (1.90) (2.65) (1.90) (2.65) (0.90) M83519/3-07 S0307X 640 .650 .104 .145 .104 .145 .055 (16.50) (2.65) (3.68) (2.65) (3.68) (
11、1.40) M83519/3-08 S0308X 640 .650 .169 .200 .169 .200 .085 (16.50) (4.30) (5.08) (4.30) (5.08) (2.15) M83519/3-09 S0309X 640 .752 .234 .254 .234 .254 .130 (19.10) (5.95) (6.45) (5.95) (6.45) (3.30) M83519/3-10 S0310X 640 .752 .276 .299 .276 .299 .169 (19.10) (7.00) (7.60) (7.00) (7.60) (4.30) M83519
12、/3-11 S0311X 640 .650 .075 .104 .075 .104 .035 -55 to 150 Sn/Cu Sn63Pb37 ROL1 MELTABLE ALLOY (16.50) (1.90) (2.65) (1.90) (2.65) (0.90) M83519/3-12 S0312X 640 .650 .104 .145 .104 .145 .055 (16.50) (2.65) (3.68) (2.65) (3.68) (1.40) M83519/3-13 S0313X 640 .650 .169 .200 .169 .200 .085 (16.50) (4.30)
13、5.08) (4.30) (5.08) (2.15) M83519/3-14 S0314X 640 .752 .234 .254 .234 .254 .130 (19.10) (5.95) (6.45) (5.95) (6.45) (3.30) M83519/3-15 S0315X 640 .752 .276 .299 .276 .299 .169 (19.10) (7.00) (7.60) (7.00) (7.60) (4.30) M83519/3-16 S0316X 1000 .650 .075 .104 .075 .104 .035 -55 to 150 Sn/Cu Sn63Pb37
14、ROL1 THERMO -CHROMIC (16.50) (1.90) (2.65) (1.90) (2.65) (0.90) M83519/3-17 S0317X 1000 .650 .104 .140 .104 .140 .055 (16.50) (2.65) (3.55) (2.65) (3.55) (1.40) M83519/3-18 S0318X 1000 .650 .169 .197 .169 .197 .085 (16.50) (4.30) (5.00) (4.30) (5.00) (2.15) M83519/3-19 S0319X 1000 .776 .234 .254 .23
15、4 .254 .130 (19.70) (5.95) (6.45) (5.95) (6.45) (3.30) M83519/3-20 S0320X 1000 .776 .276 .299 .276 .299 .169 (19.70) (7.00) (7.60) (7.00) (7.60) (4.30) DIMENSIONS ARE IN INCHES. METRIC EQUIVALENTS (TO THE NEAREST 0.01 MM) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1 INCH = 25.4 MM. UN
16、LESS OTHERWISE SPECIFIED, TOLERANCES ARE: .005 (0.13 MM) FOR THREE PLACE DECIMALS .01 (0.25 MM) FOR TWO PLACE DECIMALS 1/ “X”, MANUFACTURER INDICATOR, SHALL BE DETERMINED FOR EACH MANUFACTURER AT THE TIME OF THE INITIAL QUALIFICATION. 2/ MINIMUM. 3/ MAXIMUM. AEROSPACE STANDARD AS83519/3 SHEET 3 OF 4
17、 REV. A SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS REQUIREMENTS: ALL REQUIREMENTS SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF AS83519. TEMPERATURE RATING: SEE TABLE 1. MATERIAL: 1. INSULATION SLEEVE: HEAT
18、SHRINKABLE, TRANSPARENT POLYVINYLIDENE FLUORIDE PER THE PERFORMANCE REQUIREMENTS OF AMS-DTL-23053/8. 2. SOLDER RING: SOLDER: SEE TABLE 1 PER IPC-J-STD-006 FLUX: SEE TABLE 1 PER IPC-J-STD-004 THERMAL INDICATOR: SEE TABLE 1 MELTABLE ALLOY CONTAINS TWO DIFFERENT SOLDER ALLOYS OF WHICH ONE OF THE ALLOYS
19、 IS USED TO INDICATE SOLDERING TEMPERATURE. THERMOCHROMIC INDICATOR CHANGES FROM COLOR TO COLORLESS WHEN THE SOLDERING TEMPERATURE IS REACHED. 3. SEALING MATERIAL: MELTABLE THERMOPLASTIC 4. BRAID PER A-A-59569 FLAT CONFIGURATION EXCEPT THE FOLLOWING BRAIDING DETAILS SHALL APPLY TO MEET CMA AS LISTED
20、 IN TABLE 1: FOR CMA 640: STRAND WIRE SIZE: 38 AWG NUMBER OF ENDS: 40 NUMBER OF CARRIERS: 8 FOR CMA 1000: STRAND WIRE SIZE: 36 AWG NUMBER OF ENDS: 40 NUMBER OF CARRIERS: 8 MATERIAL: PD-135 (UNS NUMBER: C18135) ADDITIONAL REQUIREMENTS: 1. CONTOUR: CONTOUR MAY VARY FROM THAT SHOWN. 2. NO ETCHING OR SO
21、LVENT TREATING OF THE ASSOCIATED WIRE INSULATION SHALL BE PERMITTED. 3. QUALIFICATION: 3.1 INITIAL AND RETENTION OF QUALIFICATION INITIAL AND RETENTION OF QUALIFICATION SHALL BE PERFORMED ON THE SPECIMENS SPECIFIED IN TABLE 2 WITHOUT A BRAID. IN ADDITION THE AIR PRESSURE TEST SHALL BE PERFORMED ON S
22、PECIMENS IN TABLE 2 WITH A BRAID IN LIEU OF ANY COMBINATION OF THE INSULATION RESISTANCE TEST, THE DIELECTRIC TEST AND ALTITUDE IMMERSION TEST. THE SPECIMENS WITHOUT A BRAID ARE NOT REQUIRED FOR GROUP I, II, III, IV, AND GROUP VIII OF SUPPLIER QUALIFICATION INSPECTIONS. 3.2 QUALITY CONFORMANCE GROUP
23、 B INSPECTION QUALITY CONFORMANCE GROUP B INSPECTION SHALL BE THE VOLTAGE DROP TEST ON EACH LOT WITH A BRAID. IN ADDITION, AN AIR PRESSURE TEST SHALL BE PERFORMED ON EACH LOT WITHOUT A BRAID. 3.3 AIR PRESSURE TEST METHOD THE AIR PRESSURE TEST SHALL BE PERFORMED BY APPLYING AIR PRESSURE SOURCE TO BOT
24、H ENDS OF THE TEST SPECIMEN WITH A BRAID. THE SPECIMEN SHALL BE SUBMERGED IN ROOM TEMPERATURE WATER AT A DEPTH OF 1 INCH MINIMUM. 2.5 TO 3 PSIG AND A REGULATED AIR PRESSURE SHALL BE APPLIED TO BOTH ENDS OF THE SPECIMEN OR ONE END WITH THE OTHER END SEALED OFF. OBSERVATION SHALL BE MADE FOR ANY AIR L
25、EAKAGE (I.E., ESCAPING BUBBLES) FOR AT LEAST 5 MINUTES. MULTIPLE SPECIMENS MAY BE TESTED SIMULTANEOUSLY. AEROSPACE STANDARD AS83519/3 SHEET 4 OF 4 REV. A SHIELD TERMINATION, SOLDER STYLE, INSULATED, HEAT-SHRINKABLE, ENVIRONMENT RESISTANT WITH PREINSTALLED BRAID, CLASS 1, NON-ROHS 3.4 QUALIFICATION A
26、ND QUALITY CONFORMANCE SPECIMENS INITIAL QUALIFICATION, RETENTION OF QUALIFICATION, AND QUALITY CONFORMANCE SPECIMENS SHALL BE THE FINAL FINISHED PRODUCT AS PROVIDED BY THE SUPPLIER TO A USER. THE SUPPLIER SHALL CAREFULLY REMOVE THE BRAID FOR THE AIR PRESSURE TEST. THE REQUIRED AS83519 SPECIMENS WIT
27、H AND WITHOUT THE BRAID SHALL BE SUBMITTED TO THE QUALIFYING ACTIVITY. FOR QUALIFICATION AND RETENTION OF QUALIFICATION TESTING, THE SPECIMENS SHALL BE INSTALLED ON THE END OF THE CABLE ASSEMBLY WITH THE CABLES SPECIFIED IN TABLE 2. THE NUMBER OF SPECIMENS WITH THE BRAID AND WITHOUT THE BRAID SHALL
28、BE IN ACCORDANCE WITH AS83519 AND INSTALLED IN ACCORDANCE WITH AS83519. TABLE 2 - QUALIFICATION TEST CABLE PART NUMBER MINIMUM CABLE MAXIMUM CABLE M83519/3-03 M27500-18TG1T14 M27500-20SB3T23 M83519/3-08 M27500-18TG1T14 M27500-20SB3T23 M83519/3-13 M27500-18TG1T14 M27500-20SB3T23 M83519/3-18 M27500-18
29、TG1T14 M27500-20SB3T23 FOR QUALITY CONFORMANCE TESTING, SPECIMENS FROM EACH LOT WITH BRAIDS SHALL BE INSTALLED ACCORDANCE WITH AS83519. FOR THE AIR PRESSURE TEST ONLY THREE SPECIMENS WITHOUT THE BRAID SHALL BE TESTED FROM EACH LOT. 3.5 ADDITIONAL INSULATION RESISTANCE AND DIELECTRIC WITHSTANDING VOL
30、TAGE TESTS SHALL BE PERFORMED ON THREE TEST SAMPLES OF M83519/3-03, M83519/3-08, M83519/13 AND M53519/3-18 (TOTAL 12 PARTS) IN ACCORDANCE WITH RESPECTIVE TEST METHODS (INSULATION RESISTANCE AND DIELECTRIC WITHSTANDING VOLTAGE (4.7.2 AND 4.7.3) OF THE BASE SPECIFICATION, AS83519. THE BRAID STRAP FROM
31、 THE TEST SPECIMEN SHALL BE CAREFULLY REMOVED PRIOR TO SPLICE TERMINATION. WHEN TESTED WITH THIS METHOD, THE TEST SPECIMEN SHALL MEET THE REQUIREMENTS OF INSULATION RESISTANCE AND DIELECTRIC WITHSTANDING VOLTAGE AS SPECIFIED IN 3.6.2.2 AND 3.6.2.3, RESPECTIVELY, OF THE BASE SPECIFICATION, AS83519. A
32、PPLICATION NOTES: 1. WHEN END STRIPPED CABLE SEALING (SEE FIGURE 2), THE BEST RESULTS ARE OBTAINED WHEN THE SMALLEST SIZE TERMINATION FOR THE CABLE/LEAD WIRE COMBINED IS USED. 2. USE ON CABLES WITH MORE THAN THREE PRIMARIES LARGER IN DIAMETER THAN SIZE 22 IS NOT RECOMMENDED. USE OF AS83519/4 IS RECO
33、MMENDED FOR THESE INSTALLATIONS. 3. THE SPLICE IS RECOMMENDED FOR CABLES RATED AT 105 C MIN. APPROPRIATE PRECAUTIONS MUST BE TAKEN TO PROTECT THE CABLE FROM EXCESSIVE HEAT EXPOSURE. SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING ARE
34、AS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.
