1、 AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 AS85049/140Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mec
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3、2012-03REAFFIRMED 2017-05THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.B FEDERAL SUPPLY CLASS 4030 AS85049 40 SHEET 1 OF 13 REV. B PROCUREMENT SPECIFICATION: AS85049 6$(7HFKQLFDO6WDQGDUGV%RDUG5XOHVSURYLGHWKDW7KLVUHSRUWLVSXEOLVKHGE6$(WRDGYDQFHWKHVWDWHRIWHFKQLFDODQGHQJLneering sciences. The useof
4、this report is entirely voluntary, and its applicability andsuitability for any particularuse, includingany patent infringement arisingtherefrom,LVWKHVROHUHVSRQVLELOLWRIWKHXVHUSAE reviews eachtechnical reportatleast every fiveyears at whichtime it may be revised, reaffirmed, stabilized, or cancelled
5、. SAE invites your written comments and suggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS85049/140B RATIONALE AS85049/140B HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE REQUIREMENTS FOR PROCURING
6、THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF SAE AS85049. FIGURE 1 STRAIGHT BOOT (SEE TABLE 1) AEROSPACE STANDARD AS85049/140 SHEET 2 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B TABLE 1 - FOR STRAIGHT B
7、OOT (FIGURE 1) RRDIMENSION ASRECOVERED 10%N/A 0.85 (21.6)0.96 (24.4)1.17 (29.7)1.44 (36.6)2.12 (53.8)2.59 (65.8)2.64 (67.1)S DIMENSION ASRECOVERED 10%0.48 (12.2)0.49 (12.4)0.75 (19.1)0.75 (19.1)0.75 (19.1)0.57 (14.5)0.68 (17.3)0.68 (17.3)PPDIMENSION ASRECOVERED 10%0.60 (15.2)0.60 (15.2)0.60 (15.2)0.
8、60 (15.2)0.60 (15.2)0.60 (15.2)0.60 (15.2)0.60 (15.2)JWDIMENSION ASRECOVERED MAXIMUM0.09 (2.2) 0.09 (2.2) 0.10 (2.5) 0.10 (2.5) 0.11 (2.7) 0.16 (4.0) 0.19 (4.9) 0.19 (4.9) HWDIMENSION ASRECOVERED 20%0.07 (1.8) 0.07 (1.8) 0.08 (2.0) 0.08 (2.0) 0.09 (2.3) 0.13 (3.3) 0.16 (4.1) 0.16 (4.1) T DIMENSION A
9、SRECOVERED REF 0.04 (1.0) 0.04 (1.0) 0.04 (1.0) 0.04 (1.0) 0.07 (1.8) 0.07 (1.8) 0.08 (2.0) 0.08 (2.0) R DIMENSION ASRECOVERED REF 0.83 (21.1)1.09 (27.7)1.39 (35.3)1.63 (41.4)2.22 (56.4)2.54 (64.5)3.31 (84.1)3.75 (95.3)P DIMENSION ASRECOVERED 10%1.50 (38.1)2.16 (54.9)2.63 (66.8)3.15 (80.0)4.08 (103.
10、6) 5.13 (130.3) 6.50 (165.1) 7.00 (177.8) J DIAMETERASRECOVERED MAXIMUM0.24 (6.1) 0.26 (6.6) 0.28 (7.1) 0.38 (9.7) 0.39 (9.9) 0.63 (16.0)0.80 (20.3)1.00 (25.4)J DIAMETERASSUPPLIED MINIMUM MATERIALC,D, G0.47 (11.9)0.58 (14.7)0.63 (16.0)0.73 (18.5)0.87 (22.1)1.39 (35.3)1.80 (45.7)2.25 (57.2)J DIAMETER
11、ASSUPPLIED MINIMUM MATERIALA,B, H0.92 (23.4)1.12 (28.4)1.22 (31.0)1.42 (36.1)1.68 (42.7)2.04 (51.8)2.60 (66.0)3.22 (81.8)H DIAMETERASRECOVERED MAXIMUM0.41 (10.4)0.56 (14.2)0.70 (17.8)0.88 (22.4)1.11 (28.2)1.38 (35.1)1.75 (44.5)2.27 (57.7)H DIAMETERASSUPPLIED MINIMUM 0.92 (23.4)1.12 (28.4)1.22 (31.0)
12、1.42 (36.1)1.68 (42.7)2.04 (51.8)2.60 (66.0)3.22 (81.8)DASHNUMBER0102030405060708AEROSPACE STANDARD AS85049/140 SHEET 3 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B FIGURE 2 - STRAIGHT LOW PROFILE BOOT (SEE TABLE 2) AEROSPACE STANDARD AS85049/140 SHEET
13、4 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B TABLE 2 - STRAIGHT LOW PROFILE BOOT (FIGURE 2) U 1/ DIMENSION ASRECOVERED 10%0.56 (14.2)0.59 (15.0)0.61 (15.5)0.62 (15.7)0.71 (18.0)0.78 (19.8)0.82 (20.8)0.92 (23.4)0.93 (23.6)1.23 (31.2)S DIMENSION ASRECOV
14、ERED 10%0.23 (5.8) 0.24 (6.1) 0.47 (11.9)0.47 (11.9)0.47 (11.9)0.47 (11.9)0.30 (7.6) 0.63 (16.0)0.63 (16.0)0.63 (16.0)JWDIMENSION ASRECOVERED MAXIMUM0.05 (1.1) 0.05 (1.1) 0.05 (1.1) 0.05 (1.1) 0.05 (1.1) 0.05 (1.1) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) HWDIMENSION ASRECOVERED 20%0.06 (1.5) 0.0
15、6 (1.5) 0.07 (1.8) 0.07 (1.8) 0.08 (2.0) 0.08 (2.0) 0.09 (2.3) 0.10 (2.5) 0.10 (2.5) 0.10 (2.5) T DIMENSION ASRECOVERED REF 0.04 (1.0) 0.04 (1.0) 0.04 (1.0) 0.04 (1.0) 0.07 (1.7) 0.07 (1.7) 0.07 (1.7) 0.08 (2.0) 0.08 (2.0) 0.08 (2.0) R DIMENSION ASRECOVERED REF 0.46 (11.7)0.48 (12.2)0.48 (12.2)0.48
16、(12.2)0.55 (14.0)0.60 (15.2)0.60 (15.2)0.63 (16.0)0.63 (16.0)0.63 (16.0)P DIMENSION ASRECOVERED 10%4.17 (105.9) 4.77 (121.2) 5.46 (138.7) 6.28 (159.5) 7.00 (177.8) 8.00 (203.2) 8.00 (203.2) 8.00 (203.2) 8.00 (203.2) 8.00 (203.2) J DIAMETERASRECOVERED MAXIMUM0.25 (6.4) 0.30 (7.6) 0.33 (8.4) 0.39 (9.9
17、) 0.43 (10.9)0.48 (12.2)0.57 (14.5)0.71 (18.0)0.79 (20.1)0.91 (23.1)J DIAMETERASSUPPLIED MINIMUM MATERIALCDG0.55 (14.0)0.63 (16.0)0.72 (18.3)0.84 (21.3)0.91 (23.1)1.07 (27.2)1.24 (31.5)1.54 (39.1)1.70 (43.2)2.01 (51.1)J DIAMETERASSUPPLIED MINIMUM MATERIALABH0.88 (22.4)0.98 (24.9)1.16 (29.5)1.34 (34.
18、0)1.47 (37.3)1.72 (43.7)1.97 (50.0)2.47 (62.7)2.73 (69.3)3.22 (81.8)H DIAMETERASRECOVERED MAXIMUM0.47 (11.9)0.59 (15.0)0.75 (19.1)0.91 (23.1)1.18 (30.0)1.34 (34.0)1.62 (41.1)1.85 (47.0)2.36 (59.9)2.64 (67.1)H DIAMETERASSUPPLIED MINIMUM 0.88 (22.4)0.98 (24.9)1.16 (29.5)1.34 (34.0)1.47 (37.3)1.72 (43.
19、7)1.97 (50.0)2.47 (62.7)2.73 (69.3)3.22 (81.8)DASHNUMBER091011121314151617181/ DIMENSION APPLICABLE TO BOTH INJECTION AND VENT PORTS AEROSPACE STANDARD AS85049/140 SHEET 5 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B FIGURE 3 - STRAIGHT LOW PROFILE MINI
20、ATURE BOOT (SEE TABLE 3) AEROSPACE STANDARD AS85049/140 SHEET 6 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B TABLE 3 - STRAIGHT LOW PROFILE MINIATURE BOOT (FIGURE 3) U DIMENSION ASRECOVERED 10%0.62 (15.75) 0.80 (20.32) 0.90 (22.86) 1.03 (26.16) S DIMENS
21、ION ASRECOVERED 10%0.47 (11.9)0.47 (11.9)0.47 (11.9)0.47 (11.9)JWDIMENSION ASRECOVERED MAXIMUM0.05 (1.14) 0.05 (1.14) 0.05 (1.14) 0.05 (1.14) HWDIMENSION ASRECOVERED 20%0.06 (1.5) 0.07 (1.8) 0.07 (1.8) 0.07 (1.8) T DIMENSION ASRECOVERED 10%0.04 (1.0) 0.04 (1.0) 0.04 (1.0) 0.07 (1.7) R DIMENSION ASRE
22、COVERED 10%0.46 (11.7)0.48 (12.2)0.48 (12.2)0.48 (12.2)P DIMENSION ASRECOVERED 10%2.37 (60.2)2.92 (74.2)3.32 (84.3)3.92 (99.6)J DIAMETERASRECOVERED MAXIMUM0.08 (2.0) 0.10 (2.5) 0.12 (3.0) 0.14 (3.6) J DIAMETERASSUPPLIED MINIMUM MATERIALC,D, G0.18 (4.6) 0.22 (5.6) 0.26 (6.6) 0.31 (7.9) J DIAMETERASSU
23、PPLIED MINIMUM MATERIALA,B, H0.25 (6.4) 0.30 (7.6) 0.38 (9.7) 0.45 (11.4)H DIAMETERASRECOVERED MAXIMUM0.51 (13.0)0.75 (19.1)1.02 (25.9)1.34 (34.0)H DIAMETERASSUPPLIED MINIMUM 0.76 (19.3)1.03 (26.2)1.35 (34.3)1.72 (43.7)DASHNUMBER19202122AEROSPACE STANDARD AS85049/140 SHEET 7 OF 13 CONNECTOR ACCESSOR
24、IES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B FIGURE 4 - STRAIGHT SEALING BOOT (SEE TABLE 4) AEROSPACE STANDARD AS85049/140 SHEET 8 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B TABLE 4 - STRAIGHT SEALING BOOT (FIGURE 4) JWDIMENSION
25、 ASRECOVERED MAXIMUM0.04 (1.0) 0.06 (1.5) 0.06 (1.5) 0.08 (2.0) 0.08 (2.0) 0.10 (2.54) HWDIMENSION ASRECOVERED 20%0.16 (4.1) 0.16 (4.1) 0.16 (4.1) 0.16 (4.1) 0.16 (4.1) 0.20 (5.1) T DIMENSION ASRECOVERED 10%0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) 0.06 (1.5) R DIMENSION ASRECOVERED 10%
26、1.10 (27.9)1.20 (30.5)1.20 (30.5)1.50 (38.1)1.50 (38.1)1.60 (40.6)P DIMENSION ASRECOVERED 10%5.30 (134.6) 6.00 (152.4) 6.00 (152.4) 6.90 (175.3) 6.90 (175.3) 7.24 (183.9) J DIAMETERAS RECOVERED MAXIMUM0.21 (5.3) 0.33 (8.4) 0.43 (10.9)0.56 (14.2)0.70 (17.8)0.95 (24.1)J DIAMETERAS SUPPLIED MINIMUM MAT
27、ERIALA,B, G, H0.66 (16.8)1.00 (25.4)1.30 (33.0)1.70 (43.2)2.10 (53.3)2.85 (72.4)H DIAMETERAS RECOVERED MAXIMUM0.55 (14.0)0.65 (16.5)0.80 (20.3)0.90 (22.9)1.10 (27.9)1.45 (36.8)H DIAMETERASSUPPLIED MINIMUM 0.84 (21.3)1.00 (25.4)1.30 (33.0)1.70 (43.2)2.10 (53.3)2.85 (72.4)DASHNUMBER232425262728AEROSPA
28、CE STANDARD AS85049/140 SHEET 9 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B TABLE 5 - AVAILABLE MATERIALS MATERIAL DESIGNATOR 2/ MATERIAL 4/ OPERATING TEMPERATURE RANGE MATERIAL DESIGNATOR COLOR STRIPE 2/ SHRINK TEMPERATURE 3/ A 1/ POLYOLEFIN SEMI-RIGI
29、D -55 TO +135 C (-67 TO +275 F) WHITE 121 C (250 F) B 1/ POLYOLEFIN FLEXIBLE -55 TO +135 C ( -67 TO +275 F) RED 100 C (212 F) C SILICONE -75 TO +180 C (-103 TO +356F) ORANGE 135 C (275 F) D FLEXIBLE FLUORO-ELASTOMER -55 TO +200 C ( -67 TO +392 F) YELLOW 175 C (347 F) G 1/ POLYOLEFIN -30 TO +105 C (-
30、22 TO +221 F) GREEN 120 C (248 F) H 1/ ELASTOMERIC, -75 TO +150 C (-103 TO +275 F) BLUE 135 C (275 F) 1/ OPTIONAL ADHESIVE MATERIAL APPLIED ON INSIDE SURFACE SHALL BE CONTROLLED BY THE SUPPLIER TO MAINTAIN THE ADHESION AT OPERATING TEMPERATURE. 2/ MATERIAL DESIGNATOR SHALL BE A CONTINUOUS COLOR STRI
31、PE RING, APPROXIMATELY 1/8 INCH WIDE, OR AN ENCIRCLED MATERIAL DESIGNATOR LOCATED AS SHOWN IN FIGURES 1 THRU 4. COLOR OR MATERIAL DESIGNATOR SHALL REMAIN DISTINGUISHABLE OVER THE SPECIFIED TEMPERATURE RANGE. THE SIZE OF THE MATERIAL DESIGNATOR SHALL BE RECOGNIZABLE AFTER RECOVERED, AND THE COLOR SHA
32、LL BE CONTRASTING TO THE COLOR OF THE BOOT AT THE MANUFACTURERS CHOICE. 3/ COMPONENTS SHRINK UPON APPLICATION OF HEAT IN EXCESS OF VALUES LISTED. 4/ MATERIAL SHALL BE CERTIFIED TO AS5258 NOTES: 1. DIMENSIONS ARE IN INCHES 2. UNLESS OTHERWISE SPECIFIED TOLERANCES SHALL BE: .XX = .020 (0.51 MM), .XXX
33、= .010 (0.25 MM) 3. METRIC EQUIVALENTS ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED ON 25.4 MM = 1 INCH. METRIC EQUIVALENTS ARE SHOWN IN PARENTHESES. REQUIREMENTS: CONNECTOR ACCESSORY DESIGN AND CONSTRUCTION: 1. DIMENSIONS AND CONFIGURATIONS AS SPECIFIED IN FIGURES 1 THRU 4 AND TABLES 1 THRU
34、 4. DIMENSIONS H AND J REDUCED BY 0.06 INCH (1.5 MM) WHEN ADHESIVE IS USED (SEE EXAMPLE PART NUMBER). 2. MATERIAL TYPE AND IDENTIFICATION AS SPECIFIED IN TABLE 5 AEROSPACE STANDARD AS85049/140 SHEET 10 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B 3. PAR
35、T OR IDENTIFYING NUMBER (PIN) EXAMPLE: M85049/ 140 - 05 H C D P BASIC PART NUMBER SPECIFICATION SHEET DASH # (TABLE 1 - 4) MATERIAL DESIGNATOR (TABLE 5) ADHESIVE: C = COATED U = UNCOATED DRAIN HOLES (NOT APPLICABLE TO FIGURE 4) OMIT FOR NO DRAIN HOLES INJECTION-VENT PORT ( NOT APPLICABLE TO FIGURE 4
36、) OMIT FOR NO INJECTION-VENT PORT QUALIFICATIONS: 1. THE CONNECTOR ACCESSORIES SHALL MEET QUALIFICATION REQUIREMENTS OF SAE AS85049 CATEGORY 7 AND HEREIN. ONLY QUALIFICATION BY CERTIFICATION OF DIMENSIONS AND MATERIALS IS REQUIRED. APPLICATION NOTES: 1. MAY BE USED IN CONJUNCTION WITH AS85049/60 (-1
37、, AND-2 CONFIGURATIONS), AS85049/62, M85049/69, AS85049/82 THRU /90, AS85049/109 THRU /117 ADAPTERS SUPERSESSION DATA: SUPERSESSION OR EQUIVALENT DATA FOR REFERENCE ONLY MS3109 - * * * ADHESIVE (U, C) MATERIAL (A, B, C) DASH NUMBER (SEE TABLE 6) TABLE 6 - AS31091 SUPERSEION BY AS85049/140 CROSS REFE
38、RENCE DASH # MATERIAL ADHESIVE DRAIN HOLE MS3109 M85049/140 MS3109 M85049/140 MS3109 M85049/140 MS3109 M85049/140 01 THRU 10 09 THRU 18 A B C B A D C U C U REQ D 11 THRU 18 01 THRU 08 NONE OMIT AEROSPACE STANDARD AS85049/140 SHEET 11 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, ST
39、RAIGHT, CATEGORY 7 REV. B M83723-16S * * COMPONENT DESIGNATION/MATERIAL (SEE TABLE 7) BACKSHELL SIZE (8 THRU 24) SPECIFICATION NUMBER AND BOOT CONFIGURATION (S- STRAIGHT) TABLE 7 - MIL-DTL-83723/16 (USAF) EQUIVALENT TO AS85049/140 CROSS REFERENCE (BOOT ONLY) SHELL SIZE/DASH # COMPONENT DESIGNATION/M
40、ATERIAL ADHESIVE DRAIN HOLE M83723/16 M85049/140 M83723/16 WITHOUT BACKSHELL M85049/140 M83723/16 M85049/140 M83723/16 M85049/140 8 10 12 14 16 18 20 22 24 02 03 04 04 05 05 06 06 07 (A (B A D U U REQ D AS5258/ 1 * * * * 3 5 DRAIN HOLE (D- WITH DRAIN, N- WITHOUT DRAIN) 10 ADHESIVE (C- COATED, U- UNC
41、OATED) DASH NUMBER MATERIAL TYPE (SEE TABLE 8) TABLE 8 - AS5258/1, /3, /5, /10 SUPERSESSION BY AS85049/140 CROSS REFERENCE DASH # MATERIAL ADHESIVE DRAIN HOLE AS5258 M85049/140 AS5258 M85049/140 AS5258 M85049/140 AS5258 M85049/140 M5258/1- 01 THRU 08 01 THRU 08 A B C D G H A B C D G H C U C U D N D
42、OMIT M5258/3- 01 THRU 10 09 THRU 18 M5258/5- 01 THRU 04 19 THRU 22 M5258/10- 01 THRU 06 23 THRU 28 AEROSPACE STANDARD AS85049/140 SHEET 12 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B M85049/68- 1 A * * ADHESIVE (C, U) DASH NUMBER (SEE TABLE 9) MATERIAL
43、 (A, B, C) FIGURE (1) TABLE 9 - MIL-C-85049/68 SUPERSESSION BY AS85049/140 CROSS REFERENCE DASH # MATERIAL ADHESIVE DRAIN HOLE M85049/68 M85049/140 M85049/68 M85049/140 M85049/68 M85049/140 M85049/68 M85049/140 FIG 1A 01 THRU 10 FIG 2 09 THRU 18 A B C A B D C U C U REQ D FIG 1B 11 THRU 18 FIG 1 01 T
44、HRU 08 NONE OMIT M85049/68- 4 S * * MATERIAL (A, B. C) BACK SHELL SIZE (SEE TABLE 10) CONFIGURATION (S- STRIAGHT) FIGURE (4) TABLE 10 - MIL-C-85049/68 SUPERSESSION BY AS85049/140 CROSS REFERENCE (BOOT ONLY) SHELL SIZE/DASH # MATERIAL ADHESIVE DRAIN HOLE M85049/68 M85049/140 M85049/68 M85049/140 M850
45、49/68 M85049/140 M85049/68 M85049/140 FIG 4 8 10 12 14 16 18 20 22 24 FIG 1 02 03 04 04 05 05 06 06 07 A B C B A D U U REQ D AEROSPACE STANDARD AS85049/140 SHEET 13 OF 13 CONNECTOR ACCESSORIES, ELECTRICAL BOOTS, HEAT-SHRINKABLE, STRAIGHT, CATEGORY 7 REV. B M85049/68- 6 A - * * ADHESIVE (C, U) DASH N
46、UMBER (SEE TABLE 11) MATERIAL (A, B, C) FIGURE (6) TABLE 11 - MIL-C-85049/68 SUPERSESSION BY AS85049/140 CROSS REFERENCE DASH # MATERIAL ADHESIVE DRAIN HOLE M85049/68 M85049/140 M85049/68 M85049/140 M85049/68 M85049/140 M85049/68 M85049/140 FIG 6 1 THRU 4 FIG 3 19 THRU 22 A B C A B D C U C U REQ D S
47、PECIFICATION NOTES 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY.