SAE AS 85049 26B-2011 CONNECTOR ACCESSORIES ELECTRICAL BACKSHELL NON-ENVIRONMENTAL STRAIGHT SHIELD TERMINATION CATEGORY 3B (FOR AS50151 CRIMP MIL-DTL-26482 SERIES 2 AS81703 SERIES .pdf

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1、AEROSPACE STANDARD CONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, SHIELD TERMINATION, CATEGORY 3B (FOR AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3 AND MIL-DTL-83723 SERIES III CONNECTORS)AS85049/26Copyright 2011 SAE International All rights reserved. No part o

2、f this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724

3、-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org ISSUED 2001-07REVISED 2011-02THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C1 REV.BFEDERAL SUPPLY CLASS 5935 AS85049/26SHEET 1 OF 6REV. BPROCUREMENT SPECIFICATION: AS85049SAE Technical Standards B

4、oard Rules provide that: “This report ispublishedby SAE toadvance thestate of technicalandengineering sciences. Theuse ofthis report is entirely voluntary, andits applicability and suitability forany particular use,including any patent infringement arising therefrom, isthe soleresponsibilityofthe us

5、er.”SAE reviews eachtechnicalreport at least every five years at which time itmay bereaffirmed, revised, orcancelled. SAE invites yourwrittencomments andsuggestions. SAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/AS85049/26BRATI

6、ONALE THIS REVISION IS REQUIRED TO INCORPORATE THE OUTSTANDING AMENDMENT, REVIEW FOR KNOWN TECHNICAL ISSUES AND UPDATE TO MEET SAE FORMAT GUIDELINES. THE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS SPECIFICATION SHEET AND THE LATEST ISSUE OF SAE AS85049 FIGURE 1 - C

7、ONFIGURATION AND DIMENSIONS Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS85049/26SHEET 2 OF 6REV. BCONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, S

8、HIELD TERMINATION, CATEGORY 3B (FOR AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3 AND MIL-DTL-83723 SERIES III CONNECTORS) TABLE 1 - FIGURE 1 DIMENSIONS DASHNUMBER FOR CONNECTOR SHELL SIZE (REF) MIL-DTL-83723 SERIES III M85049/26-2 RING, SHIELD CRIMP (REF) AS81703 SERIES 3 MIL-DTL-26482 SE

9、RIES 2 AS50151 CRIMP -3 3 - - - -8 -8 - 8 8S 8 -8 -10 - 10 10S, 10SL 10 -10-12 7 12 12S & 12 12 -12 -14 12 14 14S & 14 14 -14 -16 19 16 16S & 16 16 -16 -18 27 18 18 18 -18-20 37 20 20 20 -20 -22 - 22 22 22 -22-24 - 24 24 24 -24 -28 - - 28 - -28-32 - - 32 - -32 -36 - - 36 - -36-40 - - 40 - -40 -44 -

10、- 44 - -44-48 - - 48 - -46 -61 61 - - - -61TABLE 1 - FIGURE 1 DIMENSIONS (CONTINUED) DASHNUMBER A.031 DIAB+.000/-.062 DIMCMAXDIMD.031 DIME.015 DIAF.010 DIA-3 .669 (17.0) .540 (13.7) 1.277 (32.4) .926 (23.5) .250 ( 6.4) .337 ( 8.6) -8 .617 (15.7) .540 (13.7) 1.277 (32.4) .926 (23.5) .250 ( 6.4) .337

11、( 8.6) -10 .734 (18.6) .540 (13.7) 1.277 (32.4) .926 (23.5) .325 ( 8.3) .488 (12.4) -12 .858 (21.8) .540 (13.7) 1.277 (32.4) .926 (23.5) .420 (10.7) .500 (12.7) -14 .984 (25.0) .540 (13.7) 1.277 (32.4) .926 (23.5) .540 (13.7) .620 (15.7) -16 1.112 (28.2) .540 (13.7) 1.277 (32.4) .926 (23.5) .670 (17

12、.0) .750 (19.1) -18 1.218 (30.9) .540 (13.7) 1.277 (32.4) .926 (23.5) .789 (20.0) .880 (22.4) -20 1.345 (34.2) .540 (13.7) 1.277 (32.4) .926 (23.5) .914 (23.2) 1.000 (25.4) -22 1.468 (37.3) .540 (13.7) 1.277 (32.4) .926 (23.5) 1.039 (26.4) 1.120 (28.4) -24 1.593 (40.5) .540 (13.7) 1.277 (32.4) .926

13、(23.5) 1.112 (28.2) 1.192 (30.3) -28 1.969 (50.0) .702 (17.8) 1.439 (36.6) .926 (23.5) 1.389 (35.3) 1.545 (39.2) -32 2.219 (56.4) .702 (17.8) 1.439 (36.6) .926 (23.5) 1.635 (41.5) 1.795 (45.6) -36 2.469 (62.7) .702 (17.8) 1.439 (36.6) .926 (23.5) 1.850 (47.0) 2.045 (51.9) -40 2.719 (69.1) .702 (17.8

14、) 1.439 (36.6) .926 (23.5) 2.065 (52.5) 2.295 (58.3) -44 2.969 (75.4) .702 (17.8) 1.439 (36.6) .926 (23.5) 2.320 (58.9) 2.545 (64.6) -48 3.219 (81.8) .702 (17.8) 1.439 (36.6) .926 (23.5) 2.570 (65.3) 2.795 (71.0) -61 1.653 (42.0) .540 (13.7) 1.277 (32.4) .926 (23.5) 1.210 (30.7) 1.359 (34.5) Copyrig

15、ht SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS85049/26SHEET 3 OF 6REV. BCONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, SHIELD TERMINATION, CATEGORY 3B (FOR

16、 AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3 AND MIL-DTL-83723 SERIES III CONNECTORS) FIGURE 2 - CONFIGURATION AND DIMENSIONS TABLE 2 - FIGURE 2 DIMENSIONS DASHNUMBER COLOR CODE A DIA B DIA L .020 DIMMIN MAX MIN MAX -8 GREEN .400 (10.2) .410 (10.4) .448 (11.4) .458 (11.6) .250 ( 6.4) -10

17、 RED .585 (14.9) .595 (15.1) .660 (16.8) .680 (17.3) .440 (11.2) -12 RED .585 (14.9) .595 (15.1) .660 (16.8) .680 (17.3) .440 (11.2) -14 BLUE .705 (17.9) .715 (18.2) .780 (19.8) .800 (20.3) .440 (11.2) -16 GRAY .835 (21.2) .845 (21.5) .910 (23.1) .930 (23.6) .440 (11.2) -18 BROWN 1.005 (25.5) 1.015

18、(25.8) 1.080 (27.4) 1.100 (27.9) .440 (11.2) -20 GREEN 1.125 (28.6) 1.135 (28.8) 1.200 (30.5) 1.220 (31.0) .440 (11.2) -22 PINK 1.245 (31.6) 1.255 (31.9) 1.320 (33.5) 1.340 (34.0) .440 (11.2) -24 ORANGE 1.327 (33.7) 1.337 (34.0) 1.402 (35.6) 1.422 (36.1) .440 (11.2) -28 RED 1.665 (42.3) 1.675 (42.5)

19、 1.740 (44.2) 1.760 (44.7) .440 (11.2) -32 GRAY 1.915 (48.6) 1.925 (48.9) 1.990 (50.5) 2.010 (51.1) .440 (11.2) -36 GREEN 2.165 (55.0) 2.175 (55.2) 2.240 (56.9) 2.260 (57.4) .440 (11.2) -40 ORANGE 2.415 (61.3) 2.425 (61.6) 2.490 (63.2) 2.510 (63.8) .440 (11.2) -44 YELLOW 2.665 (67.7) 2.675 (67.9) 2.

20、740 (69.6) 2.760 (70.1) .440 (11.2) -48 BLUE 2.915 (74.0) 2.925 (74.3) 2.990 (75.9) 3.010 (76.5) .440 (11.2) -61 PURPLE 1.435 (36.4) 1.445 (36.7) 1.510 (38.4) 1.530 (38.9) .440 (11.2) TABLE 2 - FIGURE 2 DIMENSIONS (CONTINUED) DASHNUMBER FOR USE WITH BACKSHELLS(REF) FOR USE WITH BACKSHELLS(REF) FOR U

21、SE WITH BACKSHELLS(REF) INSTALLING DIE CAT. NO. SEE NOTE 5 -8 M85049/26-1-8 M85049/20-9 M85049/33-2-8 GS405 -10 M85049/26-1-10 M85049/20-11 M85049/33-2-10 GS590 -12 M85049/26-1-12 M85049/20-13 M85049/33-2-12 GS590 -14 M85049/26-1-14 M85049/20-15 M85049/33-2-14 GS710 -16 M85049/26-1-16 M85049/20-17 M

22、85049/33-2-16 GS840 -18 M85049/26-1-18 M85049/20-19 M85049/33-2-18 GS1010 -20 M85049/26-1-20 M85049/20-21 M85049/33-2-20 GS1130 -22 M85049/26-1-22 M85049/20-23 M85049/33-2-22 GS1250 -24 M85049/26-1-24 M85049/20-25 M85049/33-2-24 GS1332 -28 M85049/26-1-28 - - GS1670 -32 M85049/26-1-32 - - GS1920 -36

23、M85049/26-1-36 - - GS2170 -40 M85049/26-1-40 - - GS2420 -44 M85049/26-1-44 - - GS2670 -48 M85049/26-1-48 - - GS2920 -61 M85049/26-1-61 - - GS1440 Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROS

24、PACE STANDARD AS85049/26SHEET 4 OF 6REV. BCONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, SHIELD TERMINATION, CATEGORY 3B (FOR AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3 AND MIL-DTL-83723 SERIES III CONNECTORS) FIGURE 3 - CONFIGURATION NOTES: 1. DIMENSIONS ARE

25、 IN INCHES. 2. METRIC EQUIVALENTS IN PARENTHESIS ( ) ARE GIVEN FOR GENERAL INFORMATION ONLY AND ARE BASED UPON 1.00 in = 25.4 mm. 3. DIMENSIONS APPLY AFTER PLATING. 4. FIGURE 2 IS DESIGNED FOR USE WITH FIGURE 1. 5. CRIMP TOOL SHALL BE THE THOMAS AND BETTS INSTALLING HEAD CAT. NO. 13640, OR EQUIVALEN

26、T, SEE TABLE 2. 6. THE INSTALLING DIES (THOMAS AND BETTS CAT. NO.) SHALL BE USED WITH THE THOMAS AND BETTS INSTALLING HEAD CAT. NO. 13640, OR USE AN EQUIVALENT TOOL. REQUIREMENTS: 1. DESIGN AND CONSTRUCTION: a. DIMENSIONS AND CONFIGURATION: SEE FIGURES 1, 2, AND 3 AND TABLES 1 AND 2. b. INTERFACE DI

27、MENSIONS SHALL CONFORM TO AS85049, FIGURE 4 OR 4A. c. FIGURE 1 CONSISTS OF A COUPLING NUT AND FOLLOWER. THE COUPLING NUT SHALL BE CAPTIVATED TO AND FREE TO ROTATE ON THE FOLLOWER 2. MATERIAL AND FINISH: SEE TABLE 3. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo r

28、eproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS85049/26SHEET 5 OF 6REV. BCONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, SHIELD TERMINATION, CATEGORY 3B (FOR AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703 SERIES 3 AND MIL-DTL-83723 SE

29、RIES III CONNECTORS) TABLE 3 - MATERIAL AND FINISH FIGURE MATERIAL FINISH 1 ALUMINUM ALLOY IN ACCORDANCE WITH SAE AS85049 1/ N, 2/ W X, 2/ Z 2COPPER, ASTM B 75, TYPE DLP-WW-T-799 ROCKWELL F-50 MAX. OR 0FHC COPPER, CDA 102 OR APPROVED EQUIVALENT 3/ TIN PLATE IN ACCORDANCE WITH ASTM B 545 AND B339 TYP

30、E 1, COLOR CODED PER TABLE (SEE FIGURE 2) 3CONNECTOR ACCESSORY - ALUMINUM ALLOY IN ACCORDANCE WITH SAE AS85049 1/ N, 2/ W X, 2/ Z CRIMP RING - COPPER, ASTM B 75, TYPE DLP-WW-T-799 ROCKWELL F-50 MAX. OR OFHC COPPER, CDA 102 OR APPROVED EQUIVALENT 3/ TIN PLATE IN ACCORDANCE WITH ASTM B 545 AND ASTM B3

31、39 TYPE 1, COLOR CODED PER TABLE (SEE FIGURE 2) 1/ N FINISH NOT FOR NAVY USE, RESTRICTED TO AIR FORCE SPACE APPLICATIONS ONLY. 2/ W AND Z FINISH ARE NOT FOR USE IN SPACE APPLICATIONS. ALSO SEE SPECIFICATION NOTES. 3/ NOT FOR USE IN SPACE APPLICATIONS. ALSO SEE APPLICATION NOTES. 3. QUALIFICATION: SE

32、E SAE AS85049, CATEGORY 3A. THE AS85049/26-2 CRIMP RING SHALL BE QUALIFIED AND SUPPLIED WITH THE AS85049/26-1 CONNECTOR ACCESSORY. FIGURE 2 WILL REQUIRE EXAMINATION OF PRODUCT ONLY. 4. PART NUMBER: SEE EXAMPLE BELOW: FOR FIGURE 1: FOR FIGURE 2: Copyright SAE International Provided by IHS under licen

33、se with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AEROSPACE STANDARD AS85049/26SHEET 6 OF 6REV. BCONNECTOR ACCESSORIES, ELECTRICAL, BACKSHELL, NON-ENVIRONMENTAL, STRAIGHT, SHIELD TERMINATION, CATEGORY 3B (FOR AS50151 CRIMP, MIL-DTL-26482 SERIES 2, AS81703

34、SERIES 3 AND MIL-DTL-83723 SERIES III CONNECTORS) FOR FIGURE 3: 5. SUPERSESSION DATA: APPLICATIONS NOTES: 1. APPLICATION RESTRICTION: TIN PLATE CONFIGUATIONS NOT FOR SPACE APPLICATIONS. AS85049 DOES NOT RESTRICT THE USE OF PURE TIN FINISHES WHICH MAY CAUSE TIN WHISKER GROWTH. FOR MORE INFORMATION ON

35、 TIN WHISKERS, SEE AIR5444. SPECIFICATION NOTES: NOTICE THIS DOCUMENT REFERENCES A PART WHICH CONTAINS CADMIUM AS A PLATING MATERIAL. CONSULT LOCAL OFFICIALS IF YOU HAVE QUESTIONS CONCERNING CADMIUMS USE. A CHANGE BAR (|) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREA

36、S WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS NOR IN DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-

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