1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be revised, reaffirmed, stabilized, or cancelled. SAE invites your written comments and suggestions.Copyright 2014 SAE International All rights reserved. No part of this pub
3、lication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970
4、(outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedback on this Technical Report, please visit http:/www.sae.org/technical/standards/AS95234AEROSPACESTANDARDAS95234Issued 2014-08 Connectors, Electrical, Reverse Bayone
5、t, General Specification For FSC 5935 RATIONALEProvide a quick coupling, high current, water tight connector; for shipboard, ground vehicles, and ground support equipment applications. 1. SCOPE 1.1 Scope AS95234 includes reverse bayonet coupling, high current electrical connectors that are water tig
6、ht and principally used in shipboard, ground vehicles and ground support equipment applications at serve voltages from 200 to 3000 V-rms and temperatures between -55 C and +125 C (-67 F and +257 F). See 6.1.5 for applications details. For aerospace application connectors, see AS50881. 1.2 Part Ident
7、ification Number (PIN) Structure The PIN shall be identified in each detail specification (see 3.1). The following PIN structure is recommended to be used. AS95234/1 W 16 - 11 P X I I I I I I I I I I I I_ Alternate Insert Polarization (Omit for Normal - see Appendix B) 1/ I I I I I _ Contact Designa
8、tion and Material (see 3.3.1) 1/ I I I I _ Insert Arrangement (see Appendix B designated insert arrangements) 2/ I I I _ Shell Size (see Appendix A) I I _ Finish-shell material, Voltage and Temperature Ratings (see 3.3.3, I 3.3.4, and 3.4.11) I _ Reverse Bayonet Coupling, receptacle (see 2.1) 1/ Lea
9、ve blank for dummy storage receptacles and protective covers (see 2.1). 2/ See 2.1, Leave blank for dummy storage receptacles. For protective covers change to “R” (rope) or “N” (rope and ring). 1.2.1 The SAE International PIN is a copyright part number which cannot be used except for products being
10、qualified by the qualifying activity (see 6.2.1) or is approved for qualification (see 6.2.3). SAE INTERNATIONAL AS95234 Page 2 of 55 2. APPLICABLE DOCUMENTS The following publications form a part of this document to the extent specified herein. The latest issue of SAE publications shall apply. The
11、applicable issue of other publications shall be the issue in effect on the date of the purchase order. In the event of conflict between the text of this document and references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and
12、 regulations unless a specific exemption has been obtained. 2.1 SAE Publications Available from SAE International, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.AMS-DTL-23053 Insulation Sleeving, Electrical, He
13、at Shrinkable, General Specification for AMS-DTL-23053/5 Insulation Sleeving, Electrical, Heat Shrinkable, Polyolefin, Flexible, Crosslinked AMS-DTL-23053/8 Insulation Sleeving, Electrical, Heat Shrinkable, Polyvinylidene Fluoride, Semi-Rigid, Crosslinked AMS-DTL-23053/11 Insulation Sleeving, Electr
14、ical, Heat Shrinkable, Fluorinated Ethylene Propylene, Non-CrosslinkedAMS-DTL-23053/12 Insulation Sleeving, Electrical, Heat Shrinkable, Polytetrafluoroethylene AMS-DTL-23053/18 Insulation Sleeving, Electrical, Heat Shrinkable, Modified Fluoropolymer, Crosslinked AMS-QQ-P-35 Passivation Treatments f
15、or Corrosion-Resistant Steel AMS-QQ-P-416 Plating, Cadmium (Electrodeposited) AMS-QQ-S-763 Steel, Corrosion Resistant, Bars, Wire, Shapes, and Forgings AIR1351 Manufacturers Identification of Aerospace Electrical and Electronic Wiring Devices and Accessories AIR1329 Electrical Connectors and Wiring,
16、 Compatibility of AMS2454 Plating, Electroless Nickel, Codeposited with Polytetrafluoroethylene (PTFE) AMS2700 Passivation of Corrosion Resistant Steels AIR4789 Aerospace Information Report on Evaluating Corrosion Testing of Electrical Connectors and Accessories for the Purpose of Qualification AIR5
17、919 Alternatives to Cadmium Plating AS9100 Quality Management Systems - Requirements for Aviation, Space and Defense OrganizationsAS22759 Wire, Electrical, Fluoropolymer-Insulated, Copper or Copper Alloy AS31971 Gage Pin for Socket Contact Engagement Test AS39029 Contacts, Electrical Connector, Gene
18、ral Specification For AS39029/44 Contacts, Electrical Connector, Pin, Crimp Removable (For AS50151 Series AS34001 Connectors)AS39029/45 Contacts, Electrical Connector, Socket, Crimp Removable (For AS50151 Series AS34001 Connectors)SAE INTERNATIONAL AS95234 Page 3 of 55 AS39029/112 Contact Bushing, E
19、lectrical Connector Contact, Wire Barrel AS50151 Connectors, Electrical, Circular Threaded, AN Type, General Specification For AS50881 Wiring Aerospace Vehicle AS81044/12 Wire, Electric, Crosslinked Polyalkene Insulated, Tin-Coated Copper, Light Weight, 600-Volt, 150 C AS81969 Installing and Removal
20、 Tools, Connector Electrical Contact, General Specification For AS81969/17 Installing and Removal Tools, Connector Electrical Contact, Type I, Class 1, Composition C AS81969/19 Installing and Removal Tools, Connector Electrical Contact Type II, Class 1, Composition C AS85049 Connector Accessories, E
21、lectrical, General Specification For AS85049/11 Connector Accessories, Electrical, Backshell, Environmental, Cable Sealing, Straight, Category 1A (for AS50151 Crimp, MIL-DTL-26482 Series 2, AS81703 Series 3, and MIL-DTL-83723 Series III Connectors) AS85049/130 Connector Accessories, Electrical Gaske
22、ting Material, Conductive/Non-Conductive, Flange Mount, Category 7 AS85049/138 Connector Accessories, Electrical, Cap, Dust, Plastic, Category 9 AS95234/1* Connector Receptacle, Bayonet Coupling, In Line AS95234/2* Connector, Receptacle, Square Flange, Reverse Bayonet Coupling, Box Mount, Front, No
23、Accessory Thread AS95234/3* Connector, Receptacle, Reverse Bayonet Coupling, Square Flange, Box Mount, Rear, No Accessory Thread AS95234/4* Connector, Receptacle, Reverse Bayonet Coupling, Square Flange, Panel Mount, Front, with Accessory Thread AS95234/5* Connector, Receptacle, Reverse Bayonet Coup
24、ling, Square Flange, Panel Mount, Rear, with Accessory Thread AS95234/6* Connector, Plug, Reverse Bayonet Coupling AS95234/7* Connector, Receptacle, Reverse Bayonet Coupling, Jam Nut AS95234/8* Connector, Receptacle, Reverse Bayonet Coupling, Jam Nut, with Accessory Threads AS95234/9* Connector, Plu
25、g, Reverse Bayonet Coupling, Grounding AS95234/13 Connector Receptacle, Reverse Bayonet Coupling, Bulkhead Feed-Thru * AS95234 detail specifications SAE INTERNATIONAL AS95234 Page 4 of 55 2.2 U.S. Government Publications Available from DLA Document Services, Building 4/D, 700 Robbins Avenue, Philade
26、lphia, PA 19111-5094, Tel: 215-697-6396, http:/quicksearch.dla.mil/.FED-STD-H28 Screw-Thread Standards for Federal Services. MIL-STD-167-1 Mechanical Vibrations of Shipboard Equipment (Type I - Environmental and Type II - Internally Excited)MIL-STD-889 Dissimilar Metals MIL-A-8625 Anodic Coatings fo
27、r Aluminum and Aluminum Alloys MIL-STD-1285 Marking of Electrical and Electronic Parts MIL-DTL-24640 Cables, Light-Weight, Electric, Low Smoke, for Shipboard Use, General Specification for MS27488 Plug, End Seal, Electrical Connector MIL-DTL-55330 Connectors, Electrical and Fiber Optic, Packaging of
28、 MIL-DTL-83488 Coating, Aluminum, High Purity SD-6 Provisions Governing Qualification 2.3 ANSI Publications Available from American National Standards Institute, 25 West 43rd Street, 4th Floor, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ANSI/NCSL-Z540.3 Laboratories, Calibration, and M
29、easuring and Test Equipment 2.4 ASTM Publications Available from ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM B85 Aluminum-Alloy Die Castings ASTM B209 Aluminum and Aluminum Alloy Plate and Sheet ASTM B211/B 221 Alum
30、inum and Aluminum Alloy Bar, Rod, Wire, or Shapes; Rolled, Drawn, Extruded or Cold FinishedASTM A342 Materials, Feebly Magnetic, Permeability of ASTM B488 Gold for Engineering Uses, Electrodeposited Coatings of ASTM A582 Free-Machining Stainless and Heat Resisting Steel Bars ASTM B700 Standard Speci
31、fication for Electrodeposited Coatings of Silver for Engineering ASTM B841 Standard Specification for Electrodeposited Coatings for Zinc Nickel Alloy Deposits ASTM A967 Chemical Passivation SAE INTERNATIONAL AS95234 Page 5 of 55 2.5 EIA Publications Available from Electronic Component Association (E
32、CA), 2500 Wilson Boulevard, Arlington, VA 22201-3834, Tel: 703-907-7500, www.eia.org.EIA-364-02 Air Leakage Test Procedure for Electrical Connectors EIA-364-06 Contact Resistance Test Procedures for Electrical Connectors EIA-364-09 Durability Test Procedure for Electrical Connectors and Contacts EIA
33、-364-10 Fluid Immersion Test Procedure for Electrical Connectors EIA-364-13 Mating and Unmating Force Test Procedure for Electrical Connectors and Sockets EIA-364-20 Withstanding Voltage Test Procedure for Electrical Connectors, Sockets and Coaxial Contacts EIA-364-21 Insulation Resistance Test Proc
34、edure for Electrical Connectors, Sockets, and Coaxial Contacts EIA-364-25 Probe Damage Test Procedure for Electrical Connectors EIA-364-26 Salt Spray Test Procedure for Electrical Connectors, Contact and Sockets EIA-364-27 Mechanical Shock (Specified Pulse) Test Procedure for Electrical Connectors E
35、IA-364-28 Vibration Test Procedure for Electrical Connectors and Sockets EIA-364-29 Contact Retention Test Procedure for Electrical Connectors EIA-364-31 Humidity Test Procedure for Electrical Connectors and Sockets EIA-364-32 Thermal Shock (Temperature Cycling) Test Procedure for Electrical Connect
36、ors and Sockets EIA-364-35 Insert Retention Test Procedure for Electrical Connectors EIA-364-37 Contact Engagement and Separation Force Test Procedure for Electrical Connectors EIA-364-83 Shell-to-Shell and Shell-to-Bulkhead Resistance Test Procedure for Electrical Connectors 2.6 IPC Publications Av
37、ailable from IPC, 3000 Lakeside Drive, 309 S, Bannockburn, IL 60015, Tel: 847-615-7100, www.ipc.org.J-STD-001 Requirements for Soldered Electrical and Electronic Assemblies J-STD-006 Electronic Grade Solder Alloys and Fluxed and Non-Fluxed Solid Solders for Electronic Soldering Applications Requirem
38、ents For 2.7 NEMA Publications Available from National Electrical Manufacturers Association, 1300 North 17th Street, Suite 900, Arlington, VA 22209, Tel: 703-841-3200, www.nema.org.NEMA-HP3 Electrical and Electronic Ptfe (Polytetrafluoroethylene) Insulated High Temperature Hook-Up Wire; Types ET (25
39、0 Volts), E (600 Volts) and Ee (1000 Volts) NEMA-HP4 Electrical and Electronic FEP (Fluorinated Ethylene Propylene) Insulated High Temperature Hook-Up Wire, Types KT (250 Volt), K (600 Volt), and KK (1000 Volt) SAE INTERNATIONAL AS95234 Page 6 of 55 3. REQUIREMENTS 3.1 Detail Specification (see 2.1)
40、 The product requirements shall be as specified herein and in accordance with the applicable detail specification. In the event of any conflict between the requirements of this specification and the detail specification, the latter shall govern. 3.2 Qualification (see 6.2) The components shall be a
41、product that has been tested and has passed the qualification tests specified herein, and has been listed on or approved for listing on the applicable Qualified Products List. 3.3 Designations and Materials (see 4.7.1) 3.3.1 Contact Designation and Material A - Crimp connector with pin contact inser
42、t less standard pin contacts (see 6.3.1c).B - Crimp connector with socket contact insert less standard socket contacts (see 6.3.1c). C - Solder cup pin contact in accordance with materials specified in Appendix C (see 3.4.2.2). D - Solder cup socket contact in accordance with materials specified in
43、Appendix C (see 3.4.2.2). E - Thru Bulkhead fixed pin-pin contact in accordance with materials specified in AS39029 (see 3.4.2.1). F - Thru Bulkhead fixed socket-socket contact in accordance with materials specified in AS39029 (see 3.4.2.1). G - Thru Bulkhead fixed pin to socket contact in accordanc
44、e with materials specified in AS39029 (see 3.4.2.1). Pin facing front of receptacle per Figure A2 (O-ring seal facing front). H - Thru Bulkhead fixed socket-pin contact in accordance with materials specified in AS39029 (see 3.4.2.1). Socket facing front per Figure A1 (O-ring seal facing front).P - C
45、rimp pin contact in accordance with materials specified in AS39029 (see 3.4.2.1) S - Crimp socket in accrdance with materials specified in AS39029 (see 3.4.2.1)3.3.2 Shell and Coupling Ring Material Aluminum shell and coupling ring shall be made of aluminum alloys in accordance with in accordance wi
46、th ASTM B211/B221, B209, and B26/B26M. Die castings, if specified in the detail specification, shall conform to ASTM B85, composition number GPASC84B. Corrosion resisting steel shell and coupling ring shall be 300 series, in accordance with AMS-QQ-S-763 or ASTM A582/AMS5640, Type 1 or 2. 3.3.3 Finis
47、h Material and Designation for Aluminum Connector Aluminum base material and applicable finishes are available for all detail specifications. A - Black anodize in accordance with Class 1 of MIL-A-8625, Type III to withstand 500 hour salt spray.W - Olive drab cadmium in accordance with AMS-QQ-P-416 o
48、ver a suitable underplate to withstand 500 hour salt spray. Final finish shall be electrically conductive. SAE INTERNATIONAL AS95234 Page 7 of 55 X - Nickel with fluorocarbon polymer additives in accordance with AMS2454 over a suitable underplate to withstand 500 hours of salt spray testing. Color shall be non-reflective. Final finish shall be electrically conductive. Y - Pure dense electrodeposited aluminum in accordance with MIL-DTL-83488, Type II, to withstand 500 hours of salt spray testing. Color shall be non-reflective. Final finish shall be electrically conductive. (No
