1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyvoluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefro
2、m, is the sole responsibility of the user.”SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.QUESTIONS REGARDING THIS DOCUMENT: (412) 772-8512 FAX: (412) 776-0243TO PLACE A DOCUMENT
3、 ORDER; (412) 776-4970 FAX: (412) 776-0790SAE WEB ADDRESS http:/www.sae.orgCopyright 1997 Society of Automotive Engineers, Inc.All rights reserved. Printed in U.S.A.SURFACEVEHICLE400 Commonwealth Drive, Warrendale, PA 15096-0001RECOMMENDEDPRACTICESubmitted for recognition as an American National Sta
4、ndardJ1903REV.JUL97Issued 1989-07Revised 1997-07Superseding J1903 AUG90(R) AUTOMOTIVE ADAPTIVE DRIVER CONTROLS, MANUALTABLE OF CONTENTS1 Scope . 31.1 Inclusions . 31.2 Exclusions 31.3 Classification 41.3.1 Primary Controls - (Reference SAE Definition) 41.3.2 Accessory Controls 41.4 Vehicle Type . 41
5、.5 Purpose 41.5.1 Utilization 41.5.2 Conditions 42 References . 42.1 Applicable Documents 42.1.1 SAE Publication 42.1.2 ASTM Publication. 42.1.3 AWS Publications . 42.1.4 U.S. Federal Motor Vehicle Safety Standards 52.2 Related Publications. 52.2.1 SAE Publications 52.2.2 ANSI Publications. 62.2.3 U
6、.S. Federal Motor Vehicle Safety Standards 63. Definitions. 63.1 ANSI . 63.2 Automotive Adaptive Product . 63.3 ASTM . 63.4 AWS . 63.5 Common Hand Tool 63.6 Control Handle . 63.7 Drivers Space 63.8 FMVSS . 63.5 Inertial Movement. 63.6 Nondisabled Driver . 63.7 Nonparticipating Body Parts. 6Copyright
7、 SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-2-3.8 Occupant Space .63.9 OEM (Original Equipment Manufacture). 63.10 Passenger Space63.11 Physical Disability .63.12 Power(ed)73.13 Powe
8、r Assisted .73.14 Range of Motion .73.15 Shall73.16 Should.73.17 Uniaxial Motion .73.18 Unidirectional 73.19 Visible Deformation.74. Requirements .74.1 Documentation74.1.1 Identification74.1.2 Quality Control 74.1.3 Warranty .74.1.4 Compliance.74.1.5 Installation Instructions . 84.1.6 Operating Inst
9、ructions. 84.1.7 Maintenance Procedures 84.2 Installation.84.2.1 Vehicle Alterations 84.2.2 Occupant Protection .84.2.3 Fasteners 84.2.4 Connections84.2.5 Hardware 84.2.6 Adjustments 84.2.7 Conventional Use94.3 Design.94.3.1 Structural Materials.94.3.2 Mounting .94.3.3 Human Factors .94.3.4 Use by A
10、ble-Bodied Drivers 94.3.5 Neutral Balance 94.3.6 Contact Hazards .94.3.7 Maintainability .94.3.8 Flammability94.3.9 Effect on Performance 94.4 Selection of Components104.4.1 Electrical .104.4.2 Fasteners 104.4.3 Compatibility .104.5 Manufacturing Quality.104.5.1 Finishing of Fabricated Parts 104.5.2
11、 Surface Finish.104.5.3 Weldments104.5.4 Packaging .104.6 Performance Requirements 104.6.1 Operation and Performance104.6.2 Vibration Environment.114.6.3 Electromechanical Environment .114.6.4 High-Cycle Degradation11Copyright SAE International Provided by IHS under license with SAENot for ResaleNo
12、reproduction or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-3-4.6.5 Service Overload 115. Inspection and Testing Procedures.115.1 Receiving Inspection.115.1.1 Packaging Integrity .115.1.2 Packing Documentation 115.1.3 Verification of Contents.115.1.4 Workmanship115.2 Moun
13、ting .115.2.1 Verification of Installation Procedures.125.2.2 Adjustments 125.2.3 Compatibility .125.2.4 Human Factors .125.2.5 Contact Hazards .125.2.6 Maintainability .125.3 Installation.125.3.1 Vehicle Alterations 125.3.2 Operation 125.3.3 Conventional Use125.3.4 Mounting .125.3.5 Neutral Balance
14、 125.4 Performance Test125.4.1 Vibration Test 135.4.2 Electromechanical Environmental Test .135.4.3 High-Cycle Test.135.4.4 Service Overload 136. Test Report Format.147. Notes 147.1 Marginal Indicia.141. ScopeThis SAE Recommended Practice establishes a uniform procedure for assuring the manufactured
15、quality, installed utility, and service performance of certain automotive adaptive products, other than thoseprovided by the OEM, intended to provide driving capability to persons with physical disabilities. Thesedevices function as adaptive appliances to compensate for lost or reduced performance i
16、n the arms or legs orboth, of the driver. Some of the devices are designed to transfer foot functions to the hands, hand functions tothe feet, or functions from one side of the body to the other.1.1 InclusionsThis document is specifically concerned with those mechanical and electrical products that
17、areintended by the manufacturer to:a. Be installed within the occupant space of the vehicleb. Be operated by a vehicle driver with a physical disabilityc. Be added to, or substituted for, the vehicle control pedals, wheels, levers, knobs, and switchesd. Allow normal operation of vehicle primary cont
18、rols (see 1.3.1), by a driver who is not disabled, withoutreconversion or special training ande. Rely on the operator as the only source of activating force1.2 ExclusionsThis document specifically excludes any automotive adaptive product which does not satisfy 1.1,or which, in order to be installed
19、in the vehicle, requires the removal or alteration of a vehicle component that isnormally mounted outside the occupant space (on the fire wall, chassis, or engine). Also excluded areaccessory controls (see 1.3.2).Copyright SAE International Provided by IHS under license with SAENot for ResaleNo repr
20、oduction or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-4-1.3 ClassificationThis document establishes three control groupings, based on the potential safetyconsequences of product failure. The groups are listed in descending order of importance to safety.1.3.1 PRIMARY CON
21、TROLS(Reference SAE Definition)1.3.1.1 Group AThose controls, operated by the driver which directly affect the direction and rate of the movingvehicle, including the steering, brake, and throttle controls. All sections of this document are applicable toGroup A primary controls.1.3.1.2 Group BThose c
22、ontrols, operated by the driver, which are essential to the coordinated and safeoperation of the vehicle in traffic situations. This includes ignition/starter switch, gear selector, parking brake,turn indicator lever, hazard flasher, horn, wiper/washer, defroster control, mirror, and headlight dimme
23、r. Allsections of this document, except 5.4, apply to Group B primary controls.1.3.2 SECONDARY CONTROLSThose controls not related to vehicle movement, operable by the driver orpassenger, that regulate the environment of the vehicle, including heater/air conditioner, window regulator,vent, sun visor,
24、 seat positioner, radio, door lock, cigarette lighter, courtesy light, and any controls associatedwith wheelchair lifts, door openers, wheel chair restraints, etc. This document is not intended to be used foraccessory controls, but many of the design and operating principles are applicable.1.4 Vehic
25、le TypeThe vehicle on which adaptive controls will be installed is usually a sedan, light truck, or van-type vehicle, chosen because of spatial and functional criteria covered by other SAE Recommended Practices.In most cases, the vehicle will be equipped with such OEM options as power steering, powe
26、r brakes, andautomatic transmission. Other useful options can include power seat, power windows, power door locks, tiltsteering wheel, remote control mirrors, and automatic speed control.1.5 PurposeThe purpose of this document is to provide criteria and methods to evaluate control system design,inst
27、allation, operation, maintenance, and performance.1.5.1 UTILIZATIONThis document may be used as a basis for product evaluation conducted by private andgovernmental officials engaged in the provision of such equipment for eligible beneficiaries, as well as bymanufacturers of the subject equipment.1.5
28、.2 CONDITIONSThis document is concerned with the proper performance and reliability of the product.2. References2.1 Applicable PublicationsThe following publications form a part of this specification to the extent specifiedherein. Unless otherwise indicated, the latest issue of SAE publications shal
29、l apply.2.1.1 SAE PUBLICATIONAvailable from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.SAE TSB 002Preparation of SAE Technical Reports2.1.2 ASTM PUBLICATIONAvailable from the ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.ASTM B 117-1973Method of Salt Spray (Fog) Testing2.
30、1.3 AWS PUBLICATIONSAmerican Welding Society, 2501 Northwest 7th Street, Miami, FL 33125.AWS D1.1-72Structural Welding CodeAWS D10.7-60Recommended Practice for Gas-Shielded Arc Welding of Aluminum and Aluminum AlloyPipeCopyright SAE International Provided by IHS under license with SAENot for ResaleN
31、o reproduction or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-5-2.1.4 U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDSPromulgated by the National Highway Traffic SafetyAdministration (NHTSA), U.S. Department of Transportation, 400 7th Street, S.W., Washington, DC 20590.Availab
32、le in the Code of Federal Regulations (CFR), Title 49, Part 571. Available from the Superintendent ofDocuments, Government Printing Office, Washington, DC 20402. Telephone (202) 512-1800.FMVSS No. 107Reflecting SurfacesFMVSS No. 302Flammability of Interior Materials2.2 Related PublicationsThe follow
33、ing publications are provided for information purposes only and are not arequired part of this document.2.2.1 SAE PUBLICATIONSAvailable from the SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.SAE J58Flanged 12-Point ScrewsSAE J78Steel Self-Drilling Tapping ScrewsSAE J81Thread Rolling ScrewsS
34、AE J82Mechanical and Quality Requirements for Machine ScrewsSAE J174Torque Tension Test Procedure for Steel Threaded FastenersSAE J349Detection of Surface Imperfections in Ferrous Rods, Bars, Tubes, and WiresSAE J401Selection and Use of SteelsSAE J413Mechanical Properties of Heat Treated Wrought Ste
35、elsSAE J429Mechanical and Material Requirements for Externally Threaded FastenersSAE J430Mechanical and Chemical Requirements for Nonthreaded FastenersSAE J474Electroplating and Related FinishesSAE J482Hexagon High NutsSAE J492Rivets and RivetingSAE J514Hydraulic Tube FittingsSAE J515Hydraulic O-Rin
36、gSAE J516Hydraulic Hose FittingsSAE J517Hydraulic HoseSAE J554Electric Fuses (Cartridge Type)SAE J561Electrical TerminalsEyelet and Spade TypeSAE J562Nonmetallic LoomSAE J589Turn Signal SwitchSAE J773Conical Spring WashersSAE J836(Automotive) Metallurgical JoiningSAE J843Brake System Road Test CodeP
37、assenger Car and Light-Duty TruckSAE J858Electrical TerminalsBlade TypeSAE J891Spring NutsSAE J892Push-On Spring NutsSAE J924Thrust WashersDesign and ApplicationSAE J928Electrical TerminalsPin and Receptacle TypeSAE J933Mechanical and Quality Requirements for Tapping ScrewsSAE J962Formed Tube Ends f
38、or Hose ConnectionsSAE J995Mechanical and Material Requirements for Steel NutsSAE J1199Mechanical and Material Requirements for Metric Externally Threaded Steel FastenersSAE J1200Blind RivetsBreak Mandrel TypeSAE J1231Beaded Tube Hose FittingsSAE J1273Selection, Installation, and Maintenance of Hose
39、 and Hose AssembliesSAE J1508Worm Gear Hose ClampsCopyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-6-2.2.2 ANSI PUBLICATIONSAvailable from ANSI, 11 West 42nd Street, New York, NY
40、 10036-8002.ANSI B18.2.1Square and Hex Bolts and Screws (Inch Series)ANSI B18.2.2Square and Hex Nuts (Inch Series)ANSI B18.6.1Wood Screws (Inch Series)ANSI B18.6.2Slotted Head Cap Screws, Square Head Set Screws, and Slotted Headless SetANSI B18.6.3Slotted and Recessed Head Machine Screws and Machine
41、 Screw NutsANSI B18.21.1Lock WashersANSI B18.22.1Plain Washers2.2.3 U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDSPromulgated by the National Highway Traffic SafetyAdministration (NHTSA), U.S. Department of Transportation, 400 7th Street, S.W., Washington, DC 20590.Available in the Code of Federal Regu
42、lations (CFR), Title 49, Part 571. Available from the Superintendent ofDocuments, Government Printing Office, Washington, DC 20402. Telephone (202) 512-1800.FMVSS No. 101Controls and DisplaysFMVSS No. 105Hydraulic Brake SystemsFMVSS No. 124Accelerator Control SystemsFMVSS No. 201Occupant Protection
43、in Interior ImpactFMVSS No. 203Impact Protection for the Driver from the Steering Control SystemFMVSS No. 204Steering Control Rearward DisplacementFMVSS No. 208Occupant Crash Protection3. Definitions3.1 ANSIAn abbreviation for American National Standards Institute.3.2 Automotive Adaptive ProductA pi
44、ece of equipment designed to enable a person with a physical disabilityto operate an automotive vehicle.3.3 ASTMAn abbreviation for American Society of Testing and Materials.3.4 AWSAn abbreviation for American Welding Society.3.5 Common Hand ToolHand-held devices, available for purchase in consumer
45、stores, that are used to performcommon mechanical and electrical repairs.3.6 Control HandleThe point of contact on the adaptive product where input motions of the operator areapplied.3.7 Drivers SpaceThe volume inside the vehicle occupied by the vehicle operator and containing all primaryand accesso
46、ry controls.3.8 FMVSSAn abbreviation for U.S. Federal Motor Vehicle Safety Standard (Code of Federal Regulations Part571 or Canadian equivalent).3.9 Inertial MovementA change of position of the vehicle operator that results from an acceleration ordeceleration of the vehicle.3.10 Nondisabled DriverTh
47、e able-bodied driver for whom the vehicle was designed.3.11 Nonparticipating Body PartsThose paralyzed or otherwise limited parts of the disabled drivers body thatare being compensated by the adaptive product.Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduc
48、tion or networking permitted without license from IHS-,-SAE J1903 Revised JUL97-7-3.12 Occupant SpaceThe volume inside the vehicle that is made available for the occupancy and comfort of thedriver and any passengers. Includes driver space and passenger space.3.13 OEMAn abbreviation for Original Equi
49、pment Manufacturer. This refers to the vehicle and its systems as theyare designed and produced by the automobile manufacturer.3.14 Passenger SpaceThe volume inside the vehicle that is made available for passenger occupancy andcomfort.3.15 Physical DisabilityThe absence or reduction of a neuromuscular or orthopedic function of the human bodyas a result of disease or trauma.3.16 Power(ed
