1、_SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising theref
2、rom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2009 SAE International All rights reserved. No part of this publication ma
3、y be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)
4、Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSURFACEVEHICLESTANDARDJ563 FEB2009 Issued 1978-05Revised 2009-02 Superseding J563 MAR1990 (R) Standard for 12 Volt Cigarette Lighters, Power Outlets, and Accessory Plugs RATIONALEThis revision to the specification inco
5、rporates dimensional and performance additions to accommodate known and anticipated usages and installations, and adds more detailed testing requirements. It adds requirements for power outlets based on the lighter receptacle. It also adds requirements for aftermarket devices and plugs designed to b
6、e inserted into the lighter or power outlet receptacle. This revision is also intended to supersede SAE/USCAR-4, November 1997. TABLE OF CONTENTS 1. SCOPE 32. REFERENCES 42.1 Part Drawing . 42.2 Applicable Publications . 42.2.1 SAE Publications . 42.2.2 ISO Publications 43. DEFINITIONS . 53.1 Lighte
7、r Knob-Element (knob-element) 53.2 Lighter Receptacle (receptacle) 53.3 Lighter . 53.4 Mounting Ring . 53.5 Light Ring 53.6 Power Outlet Receptacle (power outlet) . 53.7 Receptacle 53.8 Accessory Plug (plug) . 54. GENERAL . 54.1 Intended Usage. 54.2 Life Expectancy . 65. TEST ENVIRONMENTS . 65.1 Com
8、ponent Level 65.1.1 Test Equipment Defaults . 65.1.2 Test Environment Defaults 65.1.3 Test Voltage Default 65.1.4 Test Plug . 6Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J563 Revised FEB2009
9、 Page 2 of 295.2 Test Samples 75.2.1 Sample Identification . 75.2.2 Sample Selection 75.2.3 Performance 75.2.4 Sample Disposition . 75.3 Duty Cycle Definitions . 75.3.1 Lighter . 75.3.2 Power Outlet . 75.3.3 Accessory Plug . 85.4 Failure Determination (definition) 86. TEST MATRIX 97. COMPONENT MECHA
10、NICAL REQUIREMENTS 97.1 General Inspection 97.2 Receptacle Dimensional . 97.2.1 Mechanical Requirements 97.2.2 Voltage Identification . 97.2.3 Orientation . 97.2.4 Power Outlet Contact Design 97.3 Heating Element Dimensional and Unit Forces 107.3.1 Element Shield 107.3.2 Voltage Identification . 107
11、.3.3 Actuation Forces . 107.3.4 Off Axis Forces 107.3.5 Excessive Force 107.3.6 Side Loading . 107.3.7 Knob Retention . 117.4 Accessory Plug Characteristics 117.4.1 Dimensional requirements. . 117.4.2 B+ Contact Force 117.4.3 B+ Contact Side Movement 117.4.4 Plug Extensions and Mechanical Loads . 11
12、7.4.5 Plug Thermal Characteristics 117.4.6 Plug Current Rating and Fusing 117.4.7 Plug Labeling 117.5 Mounting . 127.6 Terminations . 127.7 Regulatory Compliance . 127.8 Recyclability 137.9 Serviceability / Adjustments 137.10 Identification 137.10.1 Logo or Symbol . 137.10.2 Part Number 137.10.3 Dat
13、e of Manufacture . 138. COMPONENT ELECTRICAL AND THERMAL REQUIREMENTS 138.1 Polarity 138.2 Operating Voltage Range . 138.2.1 Reverse Voltage 148.2.2 Over Voltage . 148.3 Isolation Resistance 148.4 Current Draw . 148.5 Power Outlet Voltage Drop . 148.6 Heating Element Thermal Performance . 148.6.1 In
14、itial Release 148.6.2 Heat Profile . 15Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J563 Revised FEB2009 Page 3 of 298.6.3 Reenergizing . 158.6.4 Knob Temperature 158.6.5 Inadvertent Ejection
15、from Receptacle . 158.7 Receptacle Over-temperature Protection . 159. COMPONENT ENVIRONMENTAL REQUIREMENTS 159.1 Temperature 159.1.1 Operating Temperature . 159.1.2 Storage and Shipping Temperature 169.2 Thermal Shock 169.3 Humidity 169.4 Vibration 169.5 Mechanical Shock/Drop 179.6 Ultraviolet Stabi
16、lity . 179.7 Contaminants 179.8 Corrosion. 179.8.1 Operating Conditions 189.8.2 Lighter Assembly . 189.8.3 Power Outlet Receptacle 189.8.4 Accessory Plug . 1810. VALIDATION . 1910.1 Development Testing 1910.1.1 Purpose . 1910.2 Design Validation and Durability Testing 1911. RELIABILITY . 2012. QUALI
17、TY ASSURANCE . 2013. NOTES 2013.1 Marginal Indicia . 20APPENDIX A TEST MATRIX AND TEST PROFILES . 21APPENDIX B ACCESSORY PLUG DIMENSIONAL REQUIREMENTS 22APPENDIX C RECEPTACLE DIMENSIONS 23APPENDIX D RECOMMENDED VEHICLE HARNESS CONNECTION . 24APPENDIX E RECOMMENDED MOUNTING HOLE . 27APPENDIX F PERFER
18、ED VEHICLE MOUNTING . 28APPENDIX G PLUG MECHANICAL LOADS 291. SCOPE This standard is intended to cover cigar or cigarette lighters as well as power outlets based on the form and dimensions of the cigar lighter, and accessory plugs for use in these devices. Components covered herein are designed to w
19、ork in nominal 12 VDC systems. This standard is a full performance specification. It includes dimensional and operational parameters as well as performance characteristics which must be met when submitting a cigar lighter assembly, power outlet assembly, or plug for production approval. This standar
20、d constitutes an acceptance specification for these devices. This standard covers the operational, reliability, durability, acceptance, and testing requirements for a cigar lighter (also referred to as just “lighter”) for installation in the passenger compartment of production vehicles. This standar
21、d covers power outlets that are based on the form and dimensions of the lighter receptacle intended for installation in the passenger compartment of production vehicles. This standard also covers plugs designed for insertion into the power outlet. Associated components supplied as part of, or with t
22、he lighter or outlet are also covered. Additional requirements may be added for these devices when mounted outside the passenger compartment of production vehicles. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license
23、 from IHS-,-,-SAE J563 Revised FEB2009 Page 4 of 29Testing shall be done on part families (i.e. lighter receptacles and related knob-elements), as opposed to separate piece-parts, as directed by the appropriate purchasing agreement. Lighter knob-elements and lighter receptacles are not intended to b
24、e interchangeable when manufactured by different suppliers. 2. REFERENCES Resolution of document precedence in the event of a conflict between performance standards, part drawings, and related standards or specifications shall be as follows unless otherwise specified in a specific contract or purcha
25、se order: 1st Applicable Part Drawing(s) 2nd This Standard 3rd Other SAE and SAE-USCAR published Standards and Specifications 4th Other related standards Nothing in this specification, however, supersedes applicable laws and regulations unless specific exemption has been obtained. Suppliers are expe
26、cted to be aware of, and comply with, worldwide vehicle and component requirements. 2.1 Part Drawing The component part drawing shall contain, at a minimum, the following information: A reference to this specification for interface and testing requirements. All part dimensional requirements not cove
27、red herein, including any orientation (keying) requirements. Performance requirements not covered herein, such as material standards and component specifications. Conformance requirements not covered herein, such as corporate or industry standards. Typical mating connector, terminal, and illuminatio
28、n requirements (including dimensions where required). 2.2 Applicable Publications The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest version of SAE publications shall apply. 2.2.1 SAE Publications Available from SAE Int
29、ernational, 400 Commonwealth Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org.SAE J1885 Accelerated Exposure of Automotive Interior Trim Components Using a Controlled Irradiance Water Cooled Xenon-Arc Apparatus 2.2.2 ISO Publicati
30、ons Available from ANSI, 25 West 43rd Street, New York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ISO 16750-3 Road vehiclesEnvironmental conditions and testing for electrical and electronic equipmentPart 3: Mechanical loads ISO 16750-4 Road vehiclesEnvironmental conditions and testing for elect
31、rical and electronic equipmentPart 4: Climatic loads ISO 9001 Quality management systemsRequirements Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J563 Revised FEB2009 Page 5 of 293. DEFINITION
32、S Throughout this standard, descriptions will be employed to reference various components. Special names/terms will be defined at first usage in the text, or below, with the usage name/term shown in parentheses immediately following. The usage name/term will be continued in text thereafter. For the
33、purposes of this document, the following will be used: 3.1 Lighter Knob-Element (knob-element) An assembly containing a heating element and knob for gripping the element, a shield or ash guard, and other internal components. Also referred to as the popout or knob-element assembly. 3.2 Lighter Recept
34、acle (receptacle) That portion of the system constituting the element receptacle, the electrical connections to the vehicle, the thermal release mechanism, and the over-temperature device. Usually installed in the passenger compartment of the vehicle, this device receives and holds the knob-element
35、when not in use, and provides electrical connections to operate the element. Also referred to as the housing, switch-base, barrel, or socket. 3.3 Lighter This term refers to the combined assembly of a lighter receptacle and a lighter knob-element. 3.4 Mounting Ring This mounting ring, usually molded
36、 of plastic, serves to position and mount the receptacle to the parent panel of the vehicle.3.5 Light Ring This is identical with the mounting ring, but is of a translucent, usually colored, material and usually contains the light source or a place for light to enter the ring. The light source can b
37、e included as part of the ring or can be separate. Also referred to as a Glow Ring. 3.6 Power Outlet Receptacle (power outlet) This device is similar in appearance to the lighter receptacle, but without a thermal release for the knob-element, and without thermal over-temperature provisions. Also ref
38、erred to as Power Point Receptacle. 3.7 Receptacle When used by itself, the word receptacle shall mean either the lighter receptacle or the power outlet receptacle as appropriate3.8 Accessory Plug (plug) A plug specifically designed to insert into a Power Outlet Receptacle making contact with the re
39、ceptacle shell for the ground connection, and to the B+ contact in the center bottom of the receptacle. 4. GENERAL 4.1 Intended Usage The lighter is provided as a convenience, for use in lighting cigars and cigarettes. The intent is to provide a lighter which is usable with as little distraction as
40、possible to the primary function of safe vehicle operation, and which is relatively safe,considering this device may reach functional temperatures in excess of safe human contact. There is no intention that this device be incapable of making damaging contact with people or materials if dropped or mi
41、sused after heating. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE J563 Revised FEB2009 Page 6 of 29The power outlet is provided as a convenience, for connection of electrical devices to the ve
42、hicles electrical supply. The power outlet is exposed to insertion of a variety of devices beyond the automotive industrys control. Principal among these is the plug provided as part of the customers device. This document provides requirements for the design of these plugs.The lighter receptacle is
43、not intended to be used for a power outlet, since it has components related to the heating and pop-out function. However, it is recommended that power outlet plugs be designed so that if inserted in a lighter receptacle, no damage will occur to the internal components of the lighter receptacle. The
44、power outlet is not expected to function with plugs not meeting the requirements of this specification. Devices intended for mounting outside the passenger compartment should meet these requirements as a minimum, with other requirements added by the purchasing documents. 4.2 Life Expectancy The obje
45、ctive of this standard is to develop components that are capable of operating in their intended environment and application for a minimum period of 10 years / 240 000 Km. The performance objective for the lighter is 10 000 heating cycles, under various conditions, with no failures. The performance o
46、bjective for the power outlet is also 10 000 cycles, combining insertion/extraction with powered operation. The tests described in this standard are intended to verify this capability.5. TEST ENVIRONMENTS 5.1 Component Level 5.1.1 Test Equipment Defaults Test tolerances, in all cases, shall be as st
47、ated in the appropriate paragraph(s). Any deviations from these tolerances shall be cause for test failure.Test equipment calibration must meet ISO standards.Measurement Precision: Measuring devices used for purposes of this standard shall be capable of one order of magnitude greater than the stated
48、 value. For example, if a dimension is two decimal places (x.xx), the measuring device must be capable of three decimal (x.xxx) place readings.Measurement Accuracy: Measuring devices shall be accurate to at least 5%. 5.1.2 Test Environment Defaults Unless otherwise specified, the tests shall be conducted at room temperature (23 C 5 C). No relative humidity is specified.All testing is to be done with 1.0 mm2wire as short as possible 5.1.3 Test Voltage Default Unless otherwise specified, tests shall be run at 14.0 0.2 VDC as measured at the harness connector
