1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2007 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA)
4、 Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org J2560 ISSUED JUL2007 SURFACE VEHICLE RECOMMENDED PRACTICE Issued 2007-07 Forward Lighting Halogen Bulb Performance Requirements for Motor Vehicles RATIONALE Proposed SAE J2560 Modified Sections of J1383: a. SAE J2560
5、 has been created as a result of rewriting SAE J1383. The intent is to remove all forward lighting halogen bulb information from SAE J1383 and place it in this new SAE J2560 document. b. Removed all text, figures and tables from J1383 that do not apply to forward lighting halogen bulbs. Ref. Text Se
6、ctions 3.1, 3.2 , 3.4-3.7, 3.12-3.17, 3.19. 3.20, 3.26, 3.27, 4.3-4.6, 5.1, 5.3, 5.4, 5.8-5.12, 5.15-5.19, 6.1, 6.2, 6.4, 6.5, 6.9-6.13, 6.16-6.22, 7.1, 7.2, 7.4 items a, b, d, 7.6, 7.7 Ref. Figures 1, 3-8, 11-18, 20-32 Ref. Tables 3-9 c. Revised numerical order of definitions, identification code d
7、esignation, tests, performance requirements and guidelines. d. Re-numbered figures and tables to provide continuity to this new document. e. A new color test (Section 5.3) and Color Requirements (Section 6.3) are added, including Figures 3 and 4. The color test is based on the Global Working Group o
8、n the Investigation into the Effects of Absorptive and Interference Coatings Applied on Replaceable Headlamp Bulbs. f. In the color test (Section 5.3) Section 5.3.1.5 requires the test of the high beam (major) filament for double filament bulbs due to the shield in H4/HB2, which partly obscures the
9、low beam (minor) filament. g. Added Vibration Test from IEC (Section 5.8) h. Added the Daytime Running Lamp Luminous Flux Maintenance Guideline and Life Durability Guideline verbatim from SAE J2087, as the SAE J2087 standard removed this guideline in the latest revision. i. In cases where bulb dimen
10、sions are elsewhere documented, such as in 49CFR564 docket 98-3397, ECE R37, and/or IEC (IEC-60809, IEC-60061-1, and IEC-60061) bulb drawings were not duplicated to avoid showing discrepancies between the standards. Therefore this document contains no figures of bulbs H1, H3, H7, but references to t
11、he applicable standards. SAE J2560 Issued JUL2007 - 2 - j. Revision history of the figures: Figures 9, 11, 19, 20, 27, 30, 31, 33, and 40 were copied from J1383 and remain unchanged Figures 1, 2, 5, 6, 13, 14, 16, 18, 21, 24, 26, 28, 34, 36, 37, 38, and 39 were redrawn but remain unchanged Figures 3
12、, 4 and 10 are new Figures 7, 8, 12, 17, and 25 had tolerances on dimensions updated to reflect the same as in Part 564 docket Figures 17 and 25 had dimensions KH and EH, respectively updated to reflect the same as in Part 564 docket Figures 15 and 23: The connector cover was marked as optional. The
13、 luminous flux test can be more accurately carried out by measuring and compensating for the absorption of the test bulb and its base Figures 14 and 22: footnote 11 was copied from updated Part 564 docket submissions Figure 29: dimension AT was updated according to the Part 564 docket submission Fig
14、ure 32: “blending radii permitted” was added from the Part 564 docket submission Figures 35 and 37: HB2 tolerances were added TABLE OF CONTENTS 1. SCOPE 4 2. REFERENCES 4 2.1 Applicable Publications . 4 2.1.1 SAE Publications. 4 2.1.2 Federal Publications . 4 2.1.3 International Electrotechnical Com
15、mission (IEC) Publications. 5 2.1.4 IESNA Publications. 5 2.1.5 CIE Publications 5 2.2 Related Publications . 5 2.2.1 CIE Publications 5 2.2.2 ECE Regulation. 5 3. DEFINITIONS . 6 3.1 Forward Lighting . 6 3.2 Replaceable Bulb (Bulb) . 6 3.3 Seasoning . 6 3.4 Design Voltage 6 3.5 Life. 6 3.6 Life Tes
16、t Voltage . 6 3.7 Test Voltage 6 3.8 Rated Voltage . 6 3.9 Accurate Rated Bulb (Standard Bulb). 6 3.10 High Beam 7 3.11 Low Beam . 7 3.12 High Beam Filament 7 3.13 Low Beam Filament 7 3.14 Filament Distortion 8 3.15 Rated Average Lab Life 8 3.16 Design Life 8 3.17 Gauging Standard. 8 4. IDENTIFICATI
17、ON CODE DESIGNATION 10 4.1 SAE J759 Lighting Identification Code . 10 4.2 Replaceable Bulb Marking Requirements 10 5. TESTS. 10 5.1 Deflection Test 10 5.1.1 Bulb Mounting . 10 5.1.2 Force Definition. 10 5.1.3 Test Angles . 10 5.2 Seal Test . 10 SAE J2560 Issued JUL2007 - 3 - 5.2.1 Bulb Fixturing 10
18、5.2.2 Test Description 10 5.2.3 Test Duration. 10 5.3 Color Test 11 5.3.1 Preparation 11 5.3.2 Color Measurement 11 5.4 Power (Wattage) Test . 12 5.4.1 Test Voltage 12 5.4.2 Seasoning . 12 5.5 Luminous Flux Test. 12 5.5.1 Seasoning . 12 5.5.2 Photometry 12 5.5.3 Test Definition . 12 5.6 Luminous Flu
19、x Maintenance Test. 12 5.6.1 Luminous Flux Measurement 12 5.6.2 Mounting . 12 5.6.3 Test Voltage 12 5.6.4 Measurement 12 5.7 Filament Rated Average Lab Life Test . 13 5.7.1 Test Set Up . 13 5.7.2 Bulb Energizing. 13 5.7.3 Filament subject to Test 13 5.7.4 Test Termination Condition. 13 5.8 Vibration
20、 Test 13 6. PERFORMANCE REQUIREMENTS 13 6.1 Deflection Requirement 13 6.2 Seal Requirement . 13 6.3 Color Requirement (SAE J578) 14 6.4 Power (Wattage) Requirement . 14 6.5 Luminous Flux Requirement. 14 6.6 Maintenance of Luminous Flux Requirement . 14 6.7 Design Requirements . 14 6.7.1 Bulb Dimensi
21、onal Interchangeability Requirements . 14 6.7.2 Accurate Rated Bulbs (Standard Bulbs). 14 6.7.3 Bulb Specifications 14 6.8 Vibration Requirements 14 7. GUIDELINES 15 7.1 Replaceable Bulb Filament End Coil Definition 15 7.2 Dimensional Guidelines 15 7.3 Filament Rated Average Lab Life Guideline. 15 7
22、.4 Daytime Running Lamp Bulb Luminous Flux Maintenance Guideline and Life Durability Guideline . 15 7.4.1 Double Filament Bulbs High Beam DRL 16 7.4.2 Double Filament Bulb Low Beam DRL 17 7.4.3 Single Filament Bulb . 18 7.4.4 Additional DRL Guidelines 18 8. REPLACEABLE BULB FILAMENT DIMENSIONS AND L
23、OCATION TESTS 18 8.1 9004 Replaceable Bulb. 18 8.1.1 Low Beam Filament Location Test 19 8.1.2 High Beam Filament Location Test. 19 8.1.3 Low Beam Filament Location 19 8.1.4 High Beam Filament Location. 19 8.2 9005 and 9006 Replaceable Bulb. 20 8.2.1 High Beam Filament Location test 20 8.2.2 Low Beam
24、 Filament Location Test 20 SAE J2560 Issued JUL2007 - 4 - 8.2.3 High Beam Filament Location. 20 8.2.4 Low Beam Filament Location 21 8.2.5 Viewing Direction for the HB3(9005) and HB4(9006). 21 8.3 Bulb Filament Dimension and Location Test for the 9007 Replaceable Bulb 21 8.3.1 Low Beam Filament Locat
25、ion Test 21 8.3.2 High Beam Filament Location Test. 22 8.3.3 Low Beam Filament Location 22 8.3.4 High Beam Filament Location. 22 8.4 Methods of Measuring Internal Elements of H4/HB2 Bulbs . 23 8.4.1 General Test Conditions . 23 8.4.2 Reference Plane, Reference Axis, and Planes for Measurements 23 1.
26、 SCOPE This SAE Recommended Practice is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances. This document establishes performance requirements, material requirements, design requirements, and design guidelines for forward lightin
27、g halogen replaceable bulbs. 2. REFERENCES 2.1 Applicable Publications The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 SAE Publications Available from SAE, 400 Commonwealt
28、h Drive, Warrendale, PA 15096-0001, Tel: 877-606-7323 (inside USA and Canada) or 724-776-4970 (outside USA), www.sae.org. SAE J567 Lamp Bulb Retention System SAE J575 Test Methods and Equipment for Lighting Devices and Components for Use on Vehicles Less than 2032 mm in Overall Width SAE J578 Color
29、Specification SAE J759 Lighting Identification Code SAE J2739 Absorptive and Interference Coatings Applied to Replaceable Headlamp Bulbs 2.1.2 Federal Publications Available from the Superintendent of Documents, U. S. Government Printing Office, Mail Stop: SSOP, Washington, DC 20402-9320. 49 CFR 571
30、.108 Lamps, Reflective Devices and Associated Equipment (FMVSS 108) 49 CFR 564 Replaceable Lightsource Information (Part 564) SAE J2560 Issued JUL2007 - 5 - 2.1.3 International Electrotechnical Commission (IEC) Publications Available from Head of Sales, Marketing and Information Services, IEC Centra
31、l Office, 3, rue de Varemb, P.O. Box 131, 1211 Geneva 20, Switzerland, Tel: +41-22-919-02-11, www.iec.ch. IEC Publication 60061 Lamp Caps and Holders Together with Gauges for the Control of Interchangeability and Safety IEC Publication 60809 Lamps for Road VehiclesDimensional, Electrical and Luminou
32、s Requirements IEC Publication 60810 Lamps for Road VehiclesPerformance Requirements 2.1.4 IESNA Publications Available from Illuminating Engineering Society of North America, 120 Wall Street, Floor 17, New York, NY 10005-4001, Tel: 212-248-5000, www.iesna.org. IESNA Procedure LM-45-00 Electrical an
33、d Photometric Measurements of General Service Incandescent Filament Lamps, 08-MAY-2000 2.1.5 CIE Publications Available from Commission Internationale de lEclairage, CIE Central Bureau, Kegelgasse 27, A-1030 Wien, Austria, Tel: +43-1-714-31-87-0, www.cie.co.at. See also: national organizations of CI
34、E in the case of the USA: United States National Committee of the CIE, c/o Ronald B. Gibbons, Virginia Tech Transportation Institute, 3500 Transportation Research Place, Blacksburg, VA 24061, email: gibbonsvtti.vt.edu, http:/www.cie-usnc.org. CIE Publication 15.2 Colorimetry, 1986 2.2 Related Public
35、ations The following publications are provided for information purposes only and are not a required part of this document. 2.2.1 CIE Publications Available from Commission Internationale de lEclairage, CIE Central Bureau, Kegelgasse 27, A-1030 Wien, Austria, Tel: +43-1-714-31-87-0, www.cie.co.at. Se
36、e also: national organizations of CIE in the case of the USA: United States National Committee of the CIE, c/o Ronald B. Gibbons, Virginia Tech Transportation Institute, 3500 Transportation Research Place, Blacksburg, VA 24061, email: gibbonsvtti.vt.edu, http:/www.cie-usnc.org. CIE Publication 13.2
37、Method of Measuring and Specifying Color Rendering Properties of Light Sources (TC3.2) 1974 2.2.2 ECE Regulation Available from United Nations Economic Commission for Europe, Palais des Nations, CH-1211, Geneva 10, Switzerland, Tel: +41-0-22-917-12-34, www.unece.org. ECE Reg. 37 SAE J2560 Issued JUL
38、2007 - 6 - 3. DEFINITIONS 3.1 Forward Lighting A lighting device designed to provide illumination forward of the vehicle. 3.2 Replaceable Bulb (Bulb) A light source with related envelope and mounting base, which is removable from the headlamp for the purpose of replacement. 3.3 Seasoning Process of
39、energizing the filament of a bulb at design voltage 0.1V DC for a period of time equal to 1% of design life or 10 hours maximum, whichever is shorter. 3.4 Design Voltage The voltage used for design purposes. 3.5 Life Total time (expressed in hours) during which a bulb has been operated before it bec
40、omes inoperable. For filament bulbs, it is considered to be so according to one of the following criteria: a. The end of life is the time when the filament fails. b. The life of a dual-filament bulb is the time until either filament fails, if the bulb is tested in a switching cycle involving alterna
41、tive operation of both filaments. 3.6 Life Test Voltage The voltage used for laboratory life test on a bulb filament. 3.7 Test Voltage The specified voltage and tolerance to be used when conducting a test. 3.8 Rated Voltage The nominal circuit or vehicle electrical system voltage classification. (Ex
42、ample: 12 V headlamp bulb.) 3.9 Accurate Rated Bulb (Standard Bulb) A seasoned bulb operated at design luminous flux shown in Table 1 and having its filament located within the tolerances indicated in the figures specified in Table 2. The determination of filament location may be made while the fila
43、ment is cold (not energized) or hot (energized at 90% to 110% of design voltage). In addition to the tables and methods indicated in this document the procedures for determining filament location given in IEC 60809 and ECE Reg. 37 are acceptable. Separate bulbs may be used for high and low beam test
44、s. If separate bulbs are used then the secondary filament must be within production tolerances indicated in their respective figures. SAE J2560 Issued JUL2007 - 7 - 3.10 High Beam A beam intended primarily for distant illumination and for use when not meeting or following other vehicles. Also named
45、Driving Beam, Main Beam, or Upper Beam. 3.11 Low Beam A beam intended to illuminate the road ahead of the vehicle when meeting or following another vehicle. Also named Passing Beam or Dipped Beam. 3.12 High Beam Filament Filament coil designed to provide high beam function. 3.13 Low Beam Filament Fi
46、lament coil designed to provide low beam function. TABLE 1 - REPLACEABLE FORWARD LIGHTING HALOGEN BULBS Design Designation Alternate Design Designation Number of Filaments Power (W) at 12.8 V H.B./L.B. Maximum Power (W) at 12.8 V H.B./L.B. Luminous Flux (Lumens) at 12.8 V H.B. L.B. Design Life (Hour
47、s) at 14 V H.B./L.B (2)Filament Type Cap Cap # (3) 9004 (ANSI) HB1 2 65/45 70/50 1200 15% (1) 700 15% (1)150/320 C6/C6 Axial P29t 9005 (ANSI) HB3 1 65 70 1700 12% 150 C8 Right angle P20d 9006 (ANSI) HB4 1 55 60 1000 15% (1)320 C8 Right angle P22d 9007 (ANSI) HB5 2 65/55 70/60 1350 15% (1)1000 15% (1
48、)150/320 C8/C8 Axial - H1 1 60.5 65 1410 210 lm 320 C8 Axial P14.5s H3 9200 (ANSI) 1 60.5 65 1310 195 lm 320 C6 Axial PK22s H4 9003 (ANSI), HB2 2 67/60.5 72/65 1500 10% (1)910 10% (1)150/320 C8/C8 Axial P43t H7 1 53.5 55.6 1350 12% (1)320 C8 Axial PX26d 1. With opaque coating. 2. Guidelines. 3. IEC-
49、60061 cap designation. SAE J2560 Issued JUL2007 - 8 - 3.14 Filament Distortion Any non-parallelism of either coil with respect to the centerline of the design nominal filament location or any additional width of the end view of the filament in excess of the outside diameter of the first full turn. This includes filament warping, crocking, bowing, and tilting. 3.15 Rated Average Lab Life An average life in hou
