1、_ SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising there
2、from, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2010 SAE International All rights reserved. No part of this publication m
3、ay be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside U
4、SA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.orgSAE values your input. To provide feedbackon this Technical Report, please visit http:/www.sae.org/technical/standards/ms1004_201010INDUSTRIALLUBRICANT STANDARDMS1004 OCT2010 Issued 2000-02 Revised 2010-10Supersedi
5、ng MS1004 SEP2000 Lubricants, Industrial Oils, and Related Products Type H (Hydraulic Fluids) - Specification RATIONALE The revision of SAE MS1004 was necessary to reflect changes to test limits, changes to test methods and additional standards that have been incorporated since SAE MS1004 was origin
6、ally released in 2000.FOREWORD The SAE International Industrial Lubricants Committee has developed a number of industrial, non-production, lubricant performance specifications. The purpose of these voluntary SAE specifications is to: a. Define minimum performance requirements for industrial lubrican
7、ts, where tests are available. b. Provide lubricant suppliers with performance targets for key industrial lubricants. c. Promote the availability of these lubricants to member companies and others who may wish to use these specifications.d. Provide a user friendly classification system using common
8、test standards and properties. ISO Standard 6743, Lubricants, industrial oils and related products (class L) - Classification, is the foundation for these documents. a. Performance characteristics and test procedures are specified. b. For information, equivalent ISO, DIN, CEN, BSI, ASTM, AFNOR, CETO
9、P, and IP test methods are referenced.11International Standards Organization (ISO) Deutsches Institut fur Normung e. V. (DIN) European Committee for Standardization (CEN) American Society for Testing and Materials (ASTM) Association of Francaise de Normalisation (AFNOR) The Institute of Petroleum (I
10、P) NOTE: Now combined with BSI British Standards Institution (BSI), BS 2000: XXX where XXX is the corresponding IP number European Committee on Hydraulic Oil and Pneumatics (CETOP)Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted
11、without license from IHS-,-,-SAE MS1004 Revised OCT2010 Page 2 of 14See References, Section 2. Industrial lubricant classifications targeted: a. Index of lubricants and symbols (SAE MS1000) b. General purpose and total loss lubricants (SAE MS1001) c. Gear oils (SAE MS1002) d. Compressor oils (SAE MS
12、1003) e. Hydraulic fluids (SAE MS1004) f. Fire resistant hydraulic fluids (SAE MS1005) g. Lubricants for spindle bearings and associated clutches (SAE MS1006) h. Slideway lubricants (SAE MS1007) i. Metal removal fluids (SAE MS1008) j. Lubricants for pneumatic tools (SAE MS1009) k. Turbine oils (SAE
13、MS 1010) l. Lubricating greases (SAE MS1011) NOTE 1: Environmental and/or health and safety regulations will present additional specifications to these standards. Contact individual end users regarding requirements in these areas. NOTE 2: There can be issues related to the quality of industrial lubr
14、icants that fall outside of the scope of this specification. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1004 Revised OCT2010 Page 3 of 141. SCOPE See Table 1. TABLE 1 - SCOPE, FIELD OF APP
15、LICATION, AND SYMBOLS Code LetterGeneral Applications Composition and Properties Symbol Typical Applications H Hydraulic Systems Non-Inhibited refined mineral oils HH Refined mineral oils with improved anti-rust and anti-oxidation properties HL General Hydraulic systems where operating pressures les
16、s than 10 MPa and anti-wear additives may be incompatible Oils of HL type with improved anti-wear properties HM General hydraulic systems which include highly loaded components Oils of HL type with improved viscosity temperature propertiesHR Oils of HM type with improved viscosity/ temperature prope
17、rtiesHV Construction and marine equipment Synthetic fluids with no specific fire resistant properties HS Special properties Hydraulic slide way systems Oils of HM type with improved aqueous metal removal fluid (coolant) compatibility Oils of HM type with anti-stick/slip properties HC HG Machines wit
18、h combined hydraulic and plain bearing way lubrication systems where vibration or intermittent sliding (stick/slip) at low speed is to be minimized. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SA
19、E MS1004 Revised OCT2010 Page 4 of 142. REFERENCES 2.1 Applicable Documents The following publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1 ASTM Publications Available from ASTM Internati
20、onal, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959, Tel: 610-832-9585, www.astm.org.ASTM D 92 Test Method for Flash and Fire Points by Cleveland Open Cup Tester ASTM D 95 Test Method for Water in Petroleum Products and Bituminous Materials by Distillation ASTM D 97 Test Met
21、hods for Pour Point of Petroleum Products ASTM D 130 Method for Detection of Copper Corrosion from Petroleum Products by Copper Strip Tarnish Test ASTM D 445 Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity) ASTM D 471 Test Method for Rubber
22、 PropertyEffect of Liquids ASTM D 664 Test Method for Neutralization Number by Potentiometric Titration ASTM D 665A Method A/8, 3/90 for testing lubricating oils DIN 51 373 Testing of fire resistant heat transfer fluidsDetermination of resistance to oxidation including an assessment of the catalyst
23、plates DIN 51 381 Determination of air release properties of lubricating oils and hydraulic fluids DIN 51 389 Part 2 Determination of lubricants; Mechanical testing of hydraulic fluids in the vane-cell-pump; Method A for anhydrous hydraulic fluids DIN 51 519 ISO viscosity classes for industrial liqu
24、id lubricants DIN 51 558 Part 1 Determination of neutralization number of petroleum products by color indicator titration DIN 51 561 Testing of mineral oils, liquid fuels and related liquids; measurement of viscosity using the Vogel-Ossag viscometer, temperature range approximately 10 to 150 C (canc
25、elled) DIN 51 562 Part 1 Determination of kinematic viscosity using the standard design Ubbelohde viscometer DIN 51 566 Determination of foaming characteristics of lubricating oils (cancelled) DIN 51 569 Determination of viscosity of mineral oils, liquid fuels and related liquids at temperatures fro
26、m 55 to approximately 10 C using the Vogel-Ossag viscometer DIN 51 585 Testing the corrosion-inhibiting properties of steam turbine oils and hydraulic oils containing additives DIN 51 587 Determination of aging behavior of steam turbine oils and hydraulic oils containing additives DIN 51 599 Determi
27、nation of demulsification capacity of lubricating oils using the stirring method DIN 51 757 Determination of density of petroleum products and related products DIN 51 759 Determination of the corrosive effect of liquid petroleum product on copper by the copper strip test (superseded by ISO 2160) DIN
28、 53 505 Shore hardness testing A and D of rubber, elastomers and plastics DIN 53 521 Determination of the resistance of rubber and elastomer to liquids, vapors and gases 2.1.7 Eaton (Vickers) Publications Available from http:/ AT5373 35VQ25 Method for Wear Characteristics of Petroleum Hydraulic Flui
29、ds in a High Pressure Constant Volume Vane Pump (M-2952-S)Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1004 Revised OCT2010 Page 7 of 142.1.8 EPA Publications Available from Standard Test Me
30、thods of the U.S. Environmental Protection Agency. SW-846 Methods are available online (Website: http:/www.epa.gov/epaoswer/hazwaste/test/8xxx.htm).EPA SW 846, Method 8082 Polychlorinated Biphenyls (PCBs) by Gas Chromatography EPA SW 846, Method 8121 Chlorinated Hydrocarbons by Gas Chromatography: C
31、apillary Column Technique EPA SW 846, Method 8270D Semivolatile Organic Compounds by Gas Chromatography/Mass Spectrometry 2.1.9 IP Publications Available from http:/www.intertek- Europe +44 1708.680.248, North America 713.844.3263, Asia Pacific: +65 6322 8228 IP 4 Petroleum ProductsDetermination of
32、Ash IP 15 Petroleum ProductsDetermination of Pour Point IP 19 Determination of Demulsibility Characteristics of Lubricating Oil IP 36 Open Flash and Fire PointCleveland Method IP 71 Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and Calculation of Dynamic Viscosity) IP 74 Tes
33、t Method for Water in Petroleum Products and Bituminous Materials by Distillation IP 135 Test Method for Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water IP 139 Test Method for Neutralization Number by Color-Indicator Titration IP 146 Determination of Foaming Charact
34、eristics of Lubricating Oils IP 154 Corrosiveness to CopperCopper Strip Method IP 160 Density of Crude Oils and Petroleum ProductsHydrometer Method IP 166 Determination of Load-Carrying Capacity of LubricantsIAE Gear Machine Method IP 177 Test Method for Neutralization Number by Potentiometric Titra
35、tion IP 226 Petroleum ProductsCalculation of Viscosity Index from Kinematic Viscosity IP 278 Determination of Seal Compatibility Index of Petroleum Oils IP 313 Air Release Properties of Hydraulic, Turbine and Lubricating Oils IP 334 Determination of Load Carrying Capacity of LubricantsFZG Gear Machi
36、ne Method Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SAE MS1004 Revised OCT2010 Page 8 of 142.1.10 ISO Publications Available from American National Standards Institute, 25 West 43rd Street, New
37、 York, NY 10036-8002, Tel: 212-642-4900, www.ansi.org.ISO 868 Plastics and eboniteDetermination of indentation hardness by means of a durometer (Shore Hardness) ISO 1817 Rubber vulcanizedDetermination of the effect of liquids ISO 2160 Petroleum productsCorrosiveness to copperCopper strip test ISO 25
38、92 Petroleum products; determination of flash and fire points; Cleveland open cup method ISO 2909 Petroleum products; determination of viscosity index from kinematic viscosity ISO 3016 Petroleum products; determination of pour point ISO 3104 Petroleum productsTransparent and opaque liquidsDeterminat
39、ion of kinematic viscosity and calculation of dynamic viscosity ISO 3448 Industrial liquid lubricantsISO viscosity classification ISO 3675 Crude petroleum and liquid petroleum productsLaboratory determination of density or relative densityHydrometer method ISO 3733 Petroleum products and bituminous
40、materials; determination of water; distillation method ISO 4406 Hydraulic fluid powerFluidsMethod for coding level of contamination by solid particles ISO 4263 Petroleum productsInhibited mineral oilsDetermination of oxidation characteristics ISO 6072 Hydraulic fluid powerCompatibility between elast
41、omeric materials and fluids ISO 6247 Petroleum productsLubricating oilsDetermination of foaming characteristics ISO 6614 Petroleum oils and synthetic fluidsDetermination of demulsibility characteristics ISO 6618 Petroleum products and lubricantsNeutralization numberColor indicator titration method I
42、SO 6743-4 Lubricants, industrial oils and related products (class L); classification part 4: Family H (hydraulic systems) ISO 7120 Petroleum products and lubricantsPetroleum oils and other fluidsDetermination of rustPreventing characteristics in the presence of water ISO 7619 RubberDetermination of
43、indentation hardness by means of pocket hardness meters ISO 9120 Petroleum and related productsDetermination of air-release properties of steam turbine and other oilsImpinger method Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitte
44、d without license from IHS-,-,-SAE MS1004 Revised OCT2010 Page 9 of 143. CONCEPT The hydraulic fluids defined by this specification are refined mineral oils with improved anti-rust and anti-oxidation properties, type HL; oils with improved anti-wear properties, Type HM; and oils with improved compat
45、ibility with aqueous metal removal fluids, Type HC. Types HH, HR, HS, HV and HG are not addressed in this document. 4. REQUIREMENTS AND TESTING See Table 2. Copyright SAE International Provided by IHS under license with SAENot for ResaleNo reproduction or networking permitted without license from IH
46、S-,-,-TABLE 2 - TYPE H (HYDRAULIC OILS) Property Type of Hydraulic OilRequirementsHL(Rust and Oxidation)RequirementsHM (Anti-wear) RequirementsHC(AW +coolant compatibleTesting asspecified inISOTechnical Equivalent StandardsDIN TechnicalEquivalentStandardsASTMTechnicalEquivalent StandardsIP(1)/BS/ AN
47、SI/Other Base Oil Specifications:Paraffinic, Naphthenic, Aromatic ContentTotal PNA, ppm (most tests speciate)Total PCB, ppm Total Organic Halogens, ppmAmes Mutagenicity:Fold Increase MutagenicityIndex Mutagenicity,Potency Index Report 100 Max.1 Max.5 Max.Report 1 Max.Report Report 100 Max.1 Max.5 Ma
48、x.Report 1 Max.Report Report 100 Max.1 Max.5 Max.Report 1 Max.Report D 3238-05D 2140-03E 1687-04EPA SW-846 METH 8270D-98EPA SW-846 METH 8082A-96 EPA SW-846 METH 8121 Corrosive effect on steelNot exceeding degree of corrosionISO 7120 - O - A Not exceeding degree of corrosionISO 7120 - O - A Not exceeding degree of corrosionISO 7120 - O - A 7120-198751 585D 665-06A or B IP 135-2006C
