1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA
2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any
3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-23479-9 SANS 17660-2:2009Edition 1ISO 17660-2:2006Edition 1SOUTH AFRICAN NATIONAL STANDARD Welding Welding of reinforcing steel Part 2: No
4、n load-bearing welded joints This national standard is the identical implementation of ISO 17660-2:2006 and is adopted with the permission of the International Organization for Standardization. Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 1
5、2 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS SANS 17660-2:2009 Edition 1 ISO 17660-2:2006 Edition 1 Table of changes Change No. Date Scope National foreword This South African standard was approved by National Committee SABS TC 44, Welding and allied processes, in accordance with procedures o
6、f the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. This SANS document was published in November 2009. Reference numberISO 17660-2:2006(E)ISO 2006INTERNATIONAL STANDARD ISO17660-2First edition2006-09-01Welding Welding of reinforcing steel Part 2: Non load-bearing weld
7、ed joints Soudage Soudage des aciers darmatures Partie 2: Assemblages non transmettants SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) PDF disclaimer This PDF file may contain embedded typefaces. In accor
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10、ing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ISO 2006 All rights reserved. Unless otherwise specified, no part of this p
11、ublication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 G
12、eneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2006 All rights reservedSANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) ISO 200
13、6 All rights reserved iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 2 4 Symbols and abbreviated terms . 2 5 Welding processes . 3 6 Non load-bearing welded joints 3 7 Materials 5 8 Quality requirements 5 9 Welding personnel 5 10 Welding p
14、rocedure specification (WPS). 6 11 Welding procedures . 6 12 Production weld test. 8 13 Execution and inspection of production welding of reinforcing steel 8 14 Examination and testing of test specimens.9 15 Production log. 10 Annex A (informative) Technical knowledge of welding coordinator for weld
15、ing reinforcing steel bars. 11 Annex B (informative) Test specimens 12 Annex C (informative) Evaluation of testing of welded joints . 13 Annex D (informative) Example for production log 14 Annex E (informative) Examples of diameter combinations for welding cross joints using welding processes 21 and
16、 23. 15 Bibliography . 16 SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) iv ISO 2006 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of natio
17、nal standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Internati
18、onal organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rul
19、es given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at
20、least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 17660-2 was prepared by the European Committee fo
21、r Standardization (CEN) Technical Committee CEN/TC 121, Welding, in collaboration with Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 10, Unification of requirements in the field of metal welding, in accordance with the Agreement on technical cooperation between ISO and
22、 CEN (Vienna Agreement). ISO 17660 consists of the following parts, under the general title Welding Welding of reinforcing steel: Part 1: Load-bearing welded joints Part 2: Non load-bearing welded joints Requests for official interpretations of any aspect of this part of ISO 17660 should be directed
23、 to the Secretariat of ISO/TC 44/SC 10 via your national standards body. A complete listing of these bodies can be found at www.iso.org. SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) ISO 2006 All rights
24、reserved vIntroduction Reinforcing steel bars are produced by a number of process routes and usually have a ribbed profile. Taking these issues into account, it is apparent that both the welder and the welding coordinator require a specific level of skill and job knowledge and that special procedure
25、s for quality assurance need to be adopted. SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .INTERNATIO
26、NAL STANDARD ISO 17660-2:2006(E) ISO 2006 All rights reserved 1Welding Welding of reinforcing steel Part 2: Non load-bearing welded joints 1 Scope This part of ISO 17660 is applicable to the welding of weldable reinforcing steel and stainless reinforcing steel of non load-bearing welded joints, in w
27、orkshops or on site. It specifies requirements for materials, design and execution of welded joints, welding personnel, quality requirements, examination and testing. Load-bearing welded joints are covered by ISO 17660-1. 2 Normative references The following referenced documents are indispensable fo
28、r the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3834-4, Quality requirements for fusion welding of metallic materials Part 4: Elementary quality req
29、uirements ISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfections ISO 14731:1), Welding coordination Tasks and responsibilities ISO 15609-1, Specification and qualification of welding procedures for metallic material
30、s Welding procedure specification Part 1: Arc welding ISO 15609-5, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 5: Resistance welding ISO 15614-1, Specification and qualification of welding procedures for metallic materials Welding
31、 procedure test Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys ISO 15614-12, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 12: Spot, seam and projection welding ISO 15630-1, Steel for the reinforcement and
32、prestressing of concrete Test methods Part 1: Reinforcing bars, wire rod and wire ISO 16020, Steel for the reinforcement and prestressing of concrete Vocabulary EN 10079, Definition of steel products EN 10080, Steel for the reinforcement of concrete Weldable reinforcing steel General 1) To be publis
33、hed (revision of ISO 14731:1997, EN 719:1994). SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) 2 ISO 2006 All rights reserved3 Terms and definitions For the purposes of this document, the terms and definit
34、ions given in EN 10079, EN 10080 and ISO 16020 and the following apply. 3.1 load-bearing welded joint welded joint used for transmission of specified loads between reinforcing steel bars, or between reinforcing steel bars and other steel products 3.2 non load-bearing welded joint welded joint whose
35、strength is not taken into account in the design of the reinforced concrete structure 3.3 manufacturer enterprise carrying out the welding works within workshops or on site 4 Symbols and abbreviated terms a throat thickness Agtpercentage total elongation at maximum force An nominal cross-sectional a
36、rea of the bar d nominal diameter of the welded bar dmax maximum nominal diameter of the welded bar dmin minimum nominal diameter of the welded bar Fmax maximum tensile force l length of the weld (cross joint) Lminminimum length of the test specimen r radius of bent reinforcing steel bar Re specifie
37、d characteristic yield strength of the reinforcing steel bar Rm nominal tensile strength of the reinforcing steel bar t thickness of the web of a section or of a plate to be welded CEV carbon equivalent value WPQR welding procedure qualification record WPS welding procedure specification SANS 17660-
38、2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) ISO 2006 All rights reserved 35 Welding processes The following welding processes in accordance with ISO 4063 may be used (see Table 1). Table 1 List of welding process
39、es and reference numbers in accordance with ISO 4063 Welding process English term American term 111 manual metal arc welding (metal arc welding with covered electrode) shielded metal arc welding 114 self-shielded tubular cored arc welding 135 metal active gas welding (MAG-welding) gas metal arc weld
40、ing 136 tubular cored metal arc welding with active gas shield flux cored arc welding 21 resistance spot welding 23 projection welding The principles of this part of ISO 17660 may be applied to other welding processes. 6 Non load-bearing welded joints 6.1 General A summary of recommended diameters f
41、or non load-bearing welded joints, depending on the welding process, is given in Table 2. Table 2 Recommended range of bar diameters for non load-bearing welded joints Welding processes Type of welded joint Range of bar diameter for non load-bearing welded joints mm lap joint 4 to 32 21 23 cross joi
42、nt a6 to 50 lap joint 6 to 32 111 114 135 136 cross joint a6 to 50 a dmin/dmaxshould be W 0,4.The welds shall not influence significantly the full load-bearing capacity and ductility of the bars, and the welding procedure may not cause embrittlement of the material. NOTE The purpose of a non load-be
43、aring welded joint is normally only to keep the reinforcing components in their correct places during fabrication, transport and concreting. These welds are often referred to as tack welds. The tack weldability of reinforcing steels can be demonstrated by special tack weldability tests (see CEN/TR 1
44、5481). SANS 17660-2:2009This s tandard may only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) 4 ISO 2006 All rights reserved6.2 Type of joints An example of a lap joint is given in Figure 1. Examples of a cross joint are given in Figures 2 and
45、3. The length of the weld l and throat thickness a depend on the application, and shall be in accordance with the WPS. Key l length of the weld Figure 1 Lap joint Key a throat thickness Figure 2 Cross joint Figure 3 Cross joint welded by welding processes 21 and 23 SANS 17660-2:2009This s tandard ma
46、y only be used and printed by approved subscription and freemailing clients of the SABS .ISO 17660-2:2006(E) ISO 2006 All rights reserved 57 Materials 7.1 Parent materials 7.1.1 Reinforcing steels Weldable reinforcing steel and stainless reinforcing steel, in accordance with the relevant standards o
47、r technical specification, may be used. For refurbishment and extensions of buildings, the weldability of the existing reinforcing steel shall be verified. 7.1.2 Inspection documents An inspection certificate is required, unless the manufacturer of the reinforcing steel is certified to the relevant
48、product standard for the market. The carbon equivalent value (CEV), the manufacturing route and the delivery conditions shall be determined before welding. This requirement for the CEV does not apply if: a) the weldability is proven by a welding procedure test with a maximum CEV allowed in accordanc
49、e with the relevant product standard, or b) it can be proven that the steel delivered has an equal or lower CEV than the steel used in the welding procedure test. For reinforcing and structural steels, the CEV shall be in accordance with the product standard, and shall be calculated in accordance with the following equation: + +=+ + +Mn Cr Mo V Ni CuCEV C65 15(1) 7.2 Welding consumables Welding consumables to be used shall be qualified in accordance with the relevant standard. 8 Qu
