1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA
2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any
3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-19240-2 SANS 711:2008Edition 2.1Any reference to SABS 711 is deemedto be a reference to this standard(Government Notice No. 1373 of 8 Nove
4、mber 2002)SOUTH AFRICAN NATIONAL STANDARD Primary aluminium ingots for remelting Published by SABS Standards Division 1 Dr Lategan Road Groenkloof Private Bag X191 Pretoria 0001Tel: +27 12 428 7911 Fax: +27 12 344 1568 www.sabs.co.za SABS SANS 711:2008 Edition 2.1 Table of changes Change No. Date Sc
5、ope Amdt 1 2008 Amended to change the designation of SABS standards to SANS standards, to update the definition of “acceptable”, to delete reference to the certification mark, and to update referenced standards and the table on related primary ingot alloys accordingly. Acknowledgement The SABS Stand
6、ards Division wishes to acknowledge the valuable assistance derived from publications of the following organizations: American Society for Testing and Materials Association Franaise de Normalisation (AFNOR) Deutsches Institut fr Normung European Committee for Standardization International Organizati
7、on for Standardization Japanese Standards Association Foreword This South African standard was approved by National Committee SABS TC 1078, Engineering materials Non-ferrous metals, in accordance with procedures of the SABS Standards Division, in compliance with annex 3 of the WTO/TBT agreement. Thi
8、s document was published in December 2008. This document supersedes SABS 711:1995 (edition 2). A vertical line in the margin shows where the text has been technically modified by amendment No. 1. Annexes A and B form an integral part of this document. Annexes C, D and E are for information only. SAN
9、S 711:2008 Edition 2.1 1 Contents Page Acknowledgement Foreword 1 Scope . 3 2 Normative references . 3 3 Definitions 3 4 Requirements . 4 5 Inspection and method of test 4 5.1 Inspection 4 5.2 Test for chemical composition 4 6 Packing and marking . 5 Annex A Notes to purchasers 7 Annex B Rounding-of
10、f rules . 7 Annex C Quality verification of primary aluminium ingots for remelting 8 Annex D Related primary ingot alloys 9 Annex E Bibliography 10 SANS 711:2008 Edition 2.1 2 This page is intentionally left blank SANS 711:2008 Edition 2.1 3 Primary aluminium ingots for remelting 1 Scope This standa
11、rd specifies requirements for 11 grades of unalloyed (including electrical grade) primary aluminium in the form of ingots for remelting, including the designation applicable to those grades and the marks by which they are identified. 2 Normative references The following standards contain provisions
12、which, through reference in this text, constitute provisions of this standard. All standards are subject to revision and, since any reference to a standard is deemed to be a reference to the latest edition of that standard, parties to agreements based on this standard are encouraged to take steps to
13、 ensure the use of the most recent editions of the standards indicated below. Information on currently valid national and international standards can be obtained from the SABS Standards Division. ASTM E 34, Standard test methods for chemical analysis of aluminum and aluminium-base alloys. ASTM E 88,
14、 Standard practice for sampling nonferrous metals and alloys in cast form for determination of chemical composition. SANS 50576/EN 576, Aluminium and aluminium alloys Unalloyed aluminium ingots for remelting Specifications. 3 Definitions For the purposes of this standard, the following definitions a
15、pply: 3.1 acceptable acceptable to the authority administering this standard, or to the parties concluding the purchase contract, as relevant Amdt 1 3.2 cast metal taken from the same furnace or from the same ladle or from several furnaces and mixed in the same furnace or in the same ladle before po
16、uring 3.3 consignment all ingots of the same nominal chemical composition and bearing the same cast identification, made by one manufacturer and submitted at any one time for inspection and testing SANS 711:2008 Edition 2.1 4 3.4 impurity metallic or non-metallic elements present in, but not intenti
17、onally added to, or retained by, the aluminium metal 3.5 primary aluminium aluminium obtained by reduction from, or by decomposition of, an aluminium compound and which has not been subjected to any processing other than casting into ingots 4 Requirements 4.1 General The ingots shall be uniform in q
18、uality and visually free from dross and scale, corrosion products, inclusions, grease or any other contaminants. NOTE The ingots might have shrinkage holes or cracks which could contain moisture. The manufacturer and the supplier should take all necessary precautions to avoid the risk of explosion d
19、uring subsequent use of the ingots. 4.2 Method of manufacture Unless otherwise agreed upon, the method by which the various grades of aluminium ingots are produced shall be at the discretion of the manufacturer (see annex A). 4.3 Chemical composition The composition of aluminium ingots, as determine
20、d in accordance with 5.2, shall comply with the requirements of table 1. Limits for elements other than those given in columns 3 to 14 of table 1 shall be as agreed upon (see annex A). 4.4 Product form Ingots shall be supplied either as tee-shaped individual items, suitable for mechanical handling a
21、nd of mass up to 1 500 kg each, or as stackable, notched ingots of mass up to 25 kg each. 5 Inspection and method of test 5.1 Inspection Visually examine each tee-shaped ingot supplied, or a minimum of five stackable ingots taken at random from each bundle supplied, for compliance with the requireme
22、nts of 4.1, 6.1 and 6.2. 5.2 Test for chemical composition 5.2.1 Use any agreed method of analysis to check the chemical composition of ingots for compliance with table 1 (see annex A). 5.2.2 Carry out sufficient analytical checking of all production to ensure compliance with the chemical-compositio
23、n requirements of table 1. 5.2.3 In cases of dispute, use the method of analysis described in ASTM E 34 in conjunction with the standard practice for sampling described in ASTM E 88. SANS 711:2008 Edition 2.1 5 6 Packing and marking 6.1 Packing 6.1.1 Tee-shaped ingots shall be supplied as individual
24、 items. 6.1.2 Unless otherwise agreed upon, stackable ingots shall be packed in bundles of mass not exceeding one ton (see annex A). 6.1.3 Bundles shall be acceptably secured and so wrapped as to prevent damage during normal handling, transportation and storage. 6.1.4 Unless otherwise agreed upon, e
25、ach consignment shall only contain ingots from one identified cast of metal (see annex A). 6.2 Marking Each ingot or each bundle of ingots shall bear the following information in legible, indelible and non-contaminating marking: a) the manufacturers name or trade name or trade mark; b) the cast iden
26、tification number; and c) the grade designation. 6.3 Certification When so required, each consignment shall be accompanied by a certificate of analysis that gives the actual content of each element found to be in excess of 0,010 % (see annex A). Table 1 Chemical composition of primary aluminium ingo
27、ts for remelting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Permissible impurities mass % (max.) Grade designation SA code number1) Si Fe Cu Mn Mg Cr B Zn Ga V Ti Others each Minimum aluminium content2) Al 99,90 10900 0,040 0,040 0,005 0,010 0,010 0,015 0,030 0,005 0,005 99,90 Al 99,85 10850 0,050 0,070 0,
28、010 0,020 0,010 0,020 0,030 0,010 0,01 99,85 Al 99,80 10800 0,10 0,10 0,01 0,02 0,01 0,03 0,03 0,02 0,01 99,80 Al 99,75 E3)10751 0,08 0,15 0,01 0,002 0,01 0,002 0,01 0,02 0,03 0,002 0,002 0,02 99,75 Al 99,70 10700 0,10 0,20 0,01 0,03 0,02 0,03 0,02 0,02 99,70 Al 99,70 E3)10701 0,08 0,20 0,01 0,003 0
29、,02 0,003 0,02 0,02 0,003 0,003 0,02 99,70 Al 99,65 10650 0,15 0,20 0,02 0,03 0,03 0,03 0,04 0,02 99,65 Al 99,65 E3)10651 0,10 0,25 0,01 0,003 0,02 0,003 0,02 0,003 0,003 0,02 99,65 Al 99,60 E3)10601 0,10 0,30 0,01 0,005 0,02 0,005 0,04 0,04 0,005 0,005 0,03 99,60 Al 99,50 10500 0,15 0,30 0,02 0,03
30、0,03 0,05 0,02 0,03 99,50 Al 99,50 E3)10501 0,10 0,35 0,005 0,004 0,02 0,03 0,004 0,004 0,02 99,50 1)Based on the CEN designation as shown in SANS 50576 (see also annexes D and E). 2)The minimum aluminium content is the difference between 100,00 % and the sum of all impurities present in amounts exc
31、eeding or equal to 0,010 %, the value for each impurity being expressed to two decimal places before the sum is determined. The rounding-off rules given in annex B shall be applied. 3)Electrical grade primary aluminium (boron treated). 6 SANS 711:2008 Edition 2.1 SANS 711:2008 Edition 2.1 7 Annex A
32、(normative) Notes to purchasers A.1 The following requirements shall be specified in tender invitations and in each order or contract: a) the grade designation of the alloy (see 4.3 and table 1); b) the total mass of the consignment; c) the form of the product (see 4.4); d) whether a certificate of
33、analysis is to accompany each consignment (see 6.3). A.2 The following requirements shall be agreed upon between the purchaser and the manufacturer: a) the method of manufacture (see 4.2); b) the limits for elements not given in table 1 (see 4.3); c) the method of chemical analysis (see 5.2.1); d) a
34、ny special packing requirements (see 6.1.2 and 6.1.4). Annex B (normative) Rounding-off rules When the results of chemical analysis are being recorded, the number that represents the result for any value specified in the standard shall be expressed to the same number of decimal places as the corresp
35、onding number in this standard. The following rounding-off rules shall be applied: a) When the figure immediately after the last figure to be retained is less than 5, then the last figure to be retained remains unchanged. b) When the figure immediately after the last figure to be retained exceeds or
36、 is equal to 5 and is followed by at least one figure other than zero, then the last figure to be retained is increased by one. c) When the figure immediately after the last figure to be retained is 5 and is followed by zeros only, then the last figure to be retained remains unchanged if even, and i
37、s increased by one if odd. SANS 711:2008 Edition 2.1 8 Annex C (informative) Quality verification of primary aluminium ingots for remelting C.1 When a purchaser requires ongoing verification of the quality of primary aluminium ingots for remelting, it is suggested that, instead of concentrating sole
38、ly on evaluation of the final product, he also direct his attention to the manufacturers quality system. In this connection it should be noted that SANS 9001 covers the provision of an integrated quality system. Amdt 1 C.2 If no information about the implementation of quality control or testing duri
39、ng manufacture is available to help in assessing the quality of a consignment, and a purchaser wishes to establish, by inspection and testing of samples of the final product, whether a consignment of the primary aluminium ingots complies with this standard, then a sampling plan based on acceptable s
40、tatistical tables should be agreed upon between the manufacturer and the purchaser. Amdt 1 SANS 711:2008 Edition 2.1 9 Annex D (informative) Related primary ingot alloys 1 2 3 4 5 6 Grade designation SA code number ISO (ISO 115) SANS 50576 Japan (JIS) RSA (previous) Al 99,90 10900 Al 99,90 AB 10900
41、H2102 Special class 1 12 903 Al 99,85 10850 AB 10851 H2102 Special class 2 12 853 Al 99,80 10800 Al 99,80 AB 10800 12 803 Al 99,75 E 10751 AB 10751 Al 99,70 10700 Al 99,70 AB 10700 H2102 Class 1 10 701 Al 99,70 E 10701 AB 10701 Al 99,65 10650 11 653 Al 99,65 E 10651 H2110 Al 99,60 E 10601 Al 99,6 E
42、AB 10601 11 604 (AlEC) Al 99,50 10500 Al 99,50 AB 10500 H2102 Class 2 10 501 Al 99,50 E 10501 AB 10501 AB 10502 Amdt 1 SANS 711:2008 Edition 2.1 10 Annex E (informative) Bibliography ASTM B 660, Standard practices for packaging/packing of aluminum and magnesium products. DIN 1712-1, Aluminium Ingots
43、. Amdt 1 EN 577, Aluminium and aluminium alloys Liquid metal Specifications. ISO 115, Unalloyed aluminium ingots for remelting Classification and composition. JIS H2102, Virgin aluminium ingots. JIS H2110, Virgin aluminium ingots for electrical purposes. JIS H2111, Refined aluminium ingots. NFA 57-1
44、01, Mtaux non ferreux Aluminium non alli en lingots destins la refusion. Amdt 1 SANS 9001/ISO 9001, Quality management systems Requirements. SABS ISO 9002, Quality systems n Model for quality assurance in production, installation and servicing. Amdt 1 SABS ISO 9003, Quality systems n Model for quality assurance in final inspection and test. Amdt 1 SABS
