1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL 2580 Batteries for Use In Electric Vehicles STANDARD FOR SAFETYUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM ULUL COPYRIGHTED MATERI
2、AL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety for Batteries for Use In Electric Vehicles, UL 2580 Second Edition, Dated December 16, 2013 Summary of Topics Revision pages have been issued to the Joint UL/ULC Standard for Batteries for Us
3、e In Electric Vehicles, UL 2580/ULC-S2580 which reect the latest ANSI and SCC approval dates and include the following: Correction of IEC 62660-2 standard number throughout. Clarication of the Overcharge Test and revision of the Isolation Test. Revision of samples numbers for cell testing in 16.2 an
4、d 16.3. Text that has been changed in any manner or impacted by ULs electronic publishing system is marked with a vertical line in the margin. The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated May 8, 2015 and March 25, 2016. All rights reserved.
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10、ON FROM UL Prepared by: ULC Standards CAN/ULC-S2580 First Edition Underwriters Laboratories Inc. ANSI/UL 2580 Second Edition Batteries for Use In Electric Vehicles December 16, 2013 (Title Page Reprinted: June 17, 2016) ANSI/UL 2580-2016 Approved byUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER
11、REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Commitment for Amendments This Standard is issued jointly by Underwriters Laboratories Inc. (UL) and ULC Standards. Amendments to this Standard will be made only after processing according to the Standards writing procedures by UL and ULC Stand
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13、 depicted in this document are the sole property of ULC Standards. ISSN 0317-526X Copyright 2013 ULC Standards All rights reserved. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, whatsoever without the prior permission of the publisher. In
14、Canada, written comments are to be sent to ULC Standards, 400 171 Nepean Street, Ottawa, Ontario K2P 0B4. Proposals should be submitted on a Standards Revision Request Form available from ULC Standards. Copyright 2016 Underwriters Laboratories Inc. ULs Standards for Safety are copyrighted by UL. Nei
15、ther a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the sole and exclusive property of UL. This ANSI/UL Standard for Safety consists of the Second Edition. The most recen
16、t designation of ANSI/UL 2580 as an American National Standard (ANSI) occurred on June 17, 2016. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, Title Page (front and back), or the Preface. Comments or proposals for revisions on any part of the Standard may be submit
17、ted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Line Collaborative Standards Development System (CSDS) at http:/. To purchase UL Standards, visit Comm 2000 at http:/m- or call toll-free 1-888-853-3503.UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTI
18、ON OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS Preface .6 INTRODUCTION 1 Scope .7 2 Components 7 3 Units of Measurement .7 4 Undated References 7 5 Reference Publications 7 6 Glossary 11 CONSTRUCTION 7 Non-Metallic Materials 16 8 Metallic Parts Resistance to Corrosion .17 9 Enclosures 17 10
19、Wiring and Terminals 18 11 Spacings and Separation of Circuits 18 12 Insulation Levels and Protective Grounding 19 13 System Safety Analysis 20 14 Protective Circuits 21 15 Cooling/Thermal Management Systems .22 16 Cells (Battery and Electrochemical Capacitor) 22 17 Manufacturing and Production Line
20、 Testing and Production Quality .24 PERFORMANCE 18 General 24 19 Determination of Potential for Fire Hazard .25 20 Important Test Considerations 25 21 Single Fault Conditions 26 22 Test Results .26 23 Determination of Toxic Emissions .26 24 Tolerances .27 ELECTRICAL TESTS 25 Overcharge Test 28 26 Sh
21、ort Circuit Test .28 27 Overdischarge Protection Test .29 28 Temperature Test .30 29 Imbalanced Charging Test .30 30 Dielectric Voltage Withstand Test .31 31 Isolation Resistance Test 32 32 Continuity Test 32A 33 Failure of Cooling/Thermal Stability System Test .33 JUNE 17, 2016 CAN/ULC-S2580 ANSI/U
22、L 2580 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL MECHANICAL TESTS 34 Rotation Test .34 35 Vibration Endurance Test 34 36 Shock Test .35 37 Drop Test 36 38 Crush Test .37 ENVIRONMENTAL TESTS 39 Thermal Cycling 37 40 Salt Spray Test .38
23、 41 Immersion Test .38 42 External Fire Exposure Test 39 43 Internal Fire Exposure Test 40 MARKINGS 44 Markings .40 INSTRUCTIONS 45 Instructions 41 ANNEX A (NORMATIVE) Standards for Components A1 Component Standards 46 ANNEX B (NORMATIVE) Alternative Test Program for Lithium Ion Cells B1 General .50
24、 B2 Tests 50 B2.1 Vibration Test .50 B2.2 Shock Test 50 B2.3 Drop Test .51 B2.4 Crush Test 51 B2.5 Heating Test 51 B2.6 Temperature Cycling Test .51 B2.7 External Short Circuit Test 52 B2.8 Overcharge Test .52 B2.9 Forced Discharge Test 52 B2.10 Projectile Test 52 B3 Results Criteria .53 JUNE 17, 20
25、16 CAN/ULC-S2580 ANSI/UL 2580 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ANNEX C (NORMATIVE) Electrochemical Potentials DECEMBER 16, 2013 CAN/ULC-S2580 ANSI/UL 2580 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DI
26、STRIBUTION WITHOUT PERMISSION FROM UL Preface This is the common UL and ULC Standard for Batteries for Use In Electric Vehicles. It is the First edition of CAN/ULC-S2580 and the Second edition of ANSI/UL 2580. This Joint Standard was prepared by Underwriters Laboratories Inc., ULC Standards, and the
27、 Technical Committee on Batteries for Use in Electric Vehicles (EVs). The standard was formally approved by the UL/ULC Technical Committee on Batteries for Use in Electric Vehicles (EVs). The efforts and support of the Technical Committee are gratefully acknowledged. Only metric SI units of measurem
28、ent are used in this Standard. If a value for measurement is followed by a value in other units in parentheses, the second value may be approximate. The rst stated value is the requirement. In Canada, there are two official languages, English and French. All safety warnings must be in French and Eng
29、lish. Attention is drawn to the possibility that some Canadian authorities may require additional markings and/or installation instructions to be in both official languages. This standard has been approved as a National Standard of Canada by the Standards Council of Canada. This standard has been ap
30、proved by the American National Standards Institute as an American National Standard. Annex A, Annex B, and Annex C are identied as normative and form a mandatory part of this Standard. Note: Although the intended primary application of this Standard is stated in its scope, it is important to note t
31、hat it remains the responsibility of the users of the standard to judge its suitability for their particular purpose. Level of Harmonization This Standard is published as an identical standard between UL and ULC Standards. An identical standard is a standard that is the same in technical content exc
32、ept for conicts in Codes and Governmental Regulations. Presentation shall be word for word except for editorial changes. Interpretations The interpretation by the standards development organization of an identical or equivalent standard shall be based on the literal text to determine compliance with
33、 the standard in accordance with the procedural rules of the standards development organization. If more than one interpretation of the literal text has been identied, a revision shall be proposed as soon as possible to each of the standards development organizations to more accurately reect the int
34、ent. JUNE 17, 2016 CAN/ULC-S2580 ANSI/UL 2580 6UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover electrical energy storage assemblies such as battery packs and combination battery pack-electroc
35、hemical capacitor assemblies and the subassembly/modules that make up these assemblies for use in electric-powered vehicles as dened in this standard. 1.2 This standard evaluates the electrical energy storage assemblys ability to safely withstand simulated abuse conditions and prevents any exposure
36、of persons to hazards as a result of the abuse. This standard evaluates the electric energy storage assembly and modules based upon the manufacturers specied charge and discharge parameters at specied temperatures. It does not evaluate the assemblys interaction with other control systems within the
37、vehicle. 1.3 This standard does not evaluate the performance or reliability of these devices. 1.4 This standard does not include requirements for the evaluation of batteries for light electric vehicles such as electrical assist bicycles, wheel chairs, electric scooters and similar devices as dened i
38、n the Standard for Batteries for Use in Light Electric Vehicle (LEV) Applications, UL 2271 / ULC-S2271. 2 Components 2.1 Except as indicated in 2.2, a component of a product covered by this Standard shall comply with the requirements for that component. See Annex A for a list of Standards covering c
39、omponents generally used in the products covered by this Standard. A component shall comply with the Standards of CSA or UL Standards as appropriate for the country where the product is to be used. 2.2 A component is not required to comply with a specic requirement that: a) Involves a feature or cha
40、racteristic not required in the application of the component in the product covered by this standard; or b) Is superseded by a requirement in this standard. 3 Units of Measurement 3.1 Values stated without parentheses are the requirement. Values in parentheses are explanatory or approximate informat
41、ion. The values given in SI (metric) units shall be normative. 4 Undated References 4.1 Any undated reference to a code or standard appearing in the requirements of this standard shall be interpreted as referring to the latest edition of that code or standard. 5 Reference Publications 5.1 Throughout
42、 this standard, the CSA and ULC standard references apply to products intended for use in Canada, while the UL standard references apply to products intended for use in the United States. Combined references are commonly separated by a slash ( / ). DECEMBER 16, 2013 CAN/ULC-S2580 ANSI/UL 2580 7UL CO
43、PYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL 5.2 The following standards are referenced in this standard, and portions of these referenced standards as identied in this standard may be essential for compliance. UL Standards UL 50E Enclosures f
44、or Electrical Equipment, Environmental Considerations UL 94 Tests for Flammability of Plastic Materials for Parts in Devices and Appliances UL 746B Polymeric Materials Long Term Property Evaluations UL 746C Polymeric Materials Use in Electrical Equipment Evaluations UL 810A Electrochemical Capacitor
45、s UL 840 Insulation Coordination Including Clearances and Creepage Distances For Electrical Equipment UL 1642 Lithium Batteries UL 1973 Batteries for Use in Light Electric Rail (LER) Applications and Stationary Applications UL 1989 Standby Batteries UL 2054 Household and Commercial Batteries UL 2251
46、 Plugs, Receptacles and Couplers for Electric Vehicles UL 60950-1 Information Technology Equipment Safety Part 1: General Requirements ULC Standards CAN/ULC-S2271 Batteries for Use in Light Electric Vehicle (LEV) Applications ASTM Standards ASTM D4490 Standard Practice for Measuring the Concentratio
47、n of Toxic Gases or Vapors Using Detector Tubes DECEMBER 16, 2013 CAN/ULC-S2580 ANSI/UL 2580 8UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ASTM D4599 Standard Practice for Measuring the Concentration of Toxic Gases or Vapors Using Length-
48、of-Stain Dosimeters Canada Motor Vehicle Safety Standards (CMVSS) Document No. 305 Motor Vehicle Safety Regulations (C.R.C., c. 1038) Electrolyte Spillage and Electrical Shock Protection (Standard 305) CSA Group Standards CAN/CSA-C22.2 No. 0.17 Evaluation of Properties of Polymeric Materials CSA-C22
49、.2 No. 0.2 Insulation Coordination CAN/CSA-C22.2 No. 94.2 Enclosures for Electrical Equipment, Environmental Considerations CAN/CSA-C22.2 No. 60950-1 Information Technology Equipment Safety Part 1: General Requirements Federal Motor Vehicle Safety Standards FMVSS 49 CFR 571 305 Electric-Powered Vehicles: Electrolyte Spillage and Electrical Shock Protection IEC Standards IEC 60068-2-27 Environmental Testing Part 2-27: Tests Test Ea and Guidance: Sh
