UL 9540-2016 UL Standard for Safety Energy Storage Systems and Equipment (First Edition).pdf

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1、UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL ANSI/CAN/UL-9540:2016, Energy Storage Systems and Equipment STANDARD FOR SAFETY JOINT CANADA-UNITED STATES NATIONAL STANDARD ANSI/UL 9540-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER

2、REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL SCC FOREWORD National Standard of Canada A National Standard of Canada is a standard developed by an SCC-accredited Standards Development Organization (SDO), and approved by the Standards Council of Canada (SCC), in accordance with SCCs: Requir

3、ements and Guidance-Accreditation for Standards Development Organizations, and Requirements and Guidance-Approval of National Standards of Canada Designation. More information on National Standard requirements can be found at www.scc.ca. An SCC-approved standard reects the consensus of a number of e

4、xperts whose collective interests provide, to the greatest practicable extent, a balance of representation of affected stakeholders. National Standards of Canada are intended to make a signicant and timely contribution to the Canadian interest. SCC is a Crown corporation within the portfolio of Indu

5、stry Canada. With the goal of enhancing Canadas economic competitiveness and social well-being, SCC leads and facilitates the development and use of national and international standards. SCC also coordinates Canadian participation in standards development, and identies strategies to advance Canadian

6、 standardization efforts. Accreditation services are provided by SCC to various customers, including product certiers, testing laboratories, and standards development organizations. A list of SCC programs and accredited bodies is publicly available at www.scc.ca. Users should always obtain the lates

7、t edition of a National Standard of Canada from the standards development organization responsible for its publication, as these documents are subject to periodic review.UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL UL Standard for Safety

8、for Energy Storage Systems and Equipment, UL 9540 First Edition, Dated November 21, 2016 Summary of Topics The First Edition of the Standard for Energy Storage Systems and Equipment, UL 9540, has been issued to reect the latest ANSI and SCC approval dates, and to incorporate the proposals dated Nove

9、mber 13, 2015 and July 1, 2016. The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated November 13, 2015 and July 1, 2016. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form by

10、any means, electronic, mechanical photocopying, recording, or otherwise without prior permission of UL. UL provides this Standard as is without warranty of any kind, either expressed or implied, including but not limited to, the implied warranties of merchantability or tness for any purpose. In no e

11、vent will UL be liable for any special, incidental, consequential, indirect or similar damages, including loss of prots, lost savings, loss of data, or any other damages arising out of the use of or the inability to use this Standard, even if UL or an authorized UL representative has been advised of

12、 the possibility of such damage. In no event shall ULs liability for any damage ever exceed the price paid for this Standard, regardless of the form of the claim. Users of the electronic versions of ULs Standards for Safety agree to defend, indemnify, and hold UL harmless from and against any loss,

13、expense, liability, damage, claim, or judgment (including reasonable attorneys fees) resulting from any error or deviation introduced while purchaser is storing an electronic Standard on the purchasers computer system. NOVEMBER 21, 2016 UL 9540 tr1UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER R

14、EPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL NOVEMBER 21, 2016 UL 9540 tr2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL NOVEMBER 21, 2016 1 UL 9540 Standard for Energy Storage Systems and Equipment First Edit

15、ion November 21, 2016 This ANSI/CAN/UL Safety Standard consists of the First Edition. The most recent designation of ANSI/UL 9540 as an American National Standard (ANSI) occurred on November 21, 2016. ANSI approval for a standard does not include the Cover Page, Transmittal Pages, Title Page, Prefac

16、e or SCC Foreword. This standard has been approved as a National Standard of Canada (NSC) by the Standards Council of Canada (SCC). COPYRIGHT 2016 UNDERWRITERS LABORATORIES INC. ANSI/UL 9540-2016UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM U

17、L NOVEMBER 21, 2016 ENERGY STORAGE SYSTEMS AND EQUIPMENT - UL 9540 2 No Text on This PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL CONTENTS Preface (UL) 6 INTRODUCTION 1 Scope .8 2 Components 8 3 Units of Measurement .8 4 Undated Refer

18、ences 9 5 Normative References .9 6 Glossary 14 CONSTRUCTION 7 Non-Metallic Materials 18 8 Metallic Parts Resistance to Corrosion .19 9 Enclosures and Guarding of Hazardous Parts .19 10 General Electrical Safety and Walk-in Systems .20 11 Wiring and Electrical Supply Connections 22 12 General Electr

19、ical Service Equipment .23 13 Electrical Spacings and Separation of Circuits 24 14 Insulation Levels and Protective Grounding .25 15 Safety Analysis and Control Systems .26 16 Remote Controls 27 17 Communication Systems 27 18 Heating and Cooling Systems 27 19 Piping Systems, Pressure Vessels, Fuel a

20、nd Other Fluid Supply Connections and Controls .27 20 Containment of Moving Parts .28 21 Hazardous Fluid Containment 28 22 Combustible Concentrations .29 23 Fire Detection and Suppression 30 24 Utility Grid Interaction .30 24.1 General .30 24.2 Utility grid interactive inverter 31 24.3 Special purpo

21、se utility-interactive energy storage system inverters .32 25 Energy Storage System Technologies .32 25.1 Electrochemical energy storage systems 32 25.2 Chemical energy storage systems 33 25.3 Mechanical energy storage systems 33 25.4 Thermal energy storage systems .33 PERFORMANCE 26 General 34 ELEC

22、TRICAL TESTS 27 Normal Operations Test .35 28 Dielectric Voltage Withstand Test .36 29 Impulse Test .37 30 Equipment Grounding and Bonding Test .38 NOVEMBER 21, 2016 ENERGY STORAGE SYSTEMS AND EQUIPMENT - UL 9540 3UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOU

23、T PERMISSION FROM UL 31 Insulation Resistance Test .38 MECHANICAL TESTS 32 Containment of Moving Parts .38 32.1 Over speed qualication test .38 32.2 Faulted securement qualication test .39 32.3 Blocked shaft qualication test .39 32.4 Mechanical failure qualication test .40 33 Leakage Tests .41 34 St

24、rength Tests 41 34.1 General .41 34.2 Hydrostatic strength test 41 34.3 Pneumatic strength test .42 ENVIRONMENTAL TESTS 35 Special Environment Installations .42 35.1 General .42 35.2 Outdoors installations subject to moisture exposure 42 35.3 Outdoor installation near marine environments .43 35.4 In

25、stallation in seismic environments 43 MANUFACTURING AND PRODUCTION TESTS 36 Dielectric Voltage Withstand Test .44 37 Grounding and Bonding System Check 44 38 Maximum Abnormal Operating Speed .44 MARKINGS 39 General 45 INSTRUCTIONS 40 General 47 APPENDIX A (NORMATIVE) A1 Standards for Components A1 A

26、PPENDIX B (INFORMATIVE) General Battery Safety Considerations B1 General .B1 B2 Design Recommendations .B1 APPENDIX C (INFORMATIVE) NOVEMBER 21, 2016 ENERGY STORAGE SYSTEMS AND EQUIPMENT - UL 9540 4UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FRO

27、M UL Safety Marking Translations NOVEMBER 21, 2016 ENERGY STORAGE SYSTEMS AND EQUIPMENT - UL 9540 5UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL Preface (UL) This is the First Edition of the ANSI/CAN/UL 9540 Standard for Safety for Energy

28、Storage Systems and Equipment. UL is accredited by the American National Standards Institute (ANSI) and the Standards Council of Canada (SCC) as a Standards Development Organization (SDO). This ANSI/CAN/UL 9540 Standard for Safety is under continuous maintenance, whereby each revision is ANSI/CAN ap

29、proved upon publication. If no revisions occur, the initiation of the review of this Standard will commence within 5 years of the date of publication. In Canada, there are two official languages, English and French. All safety warnings must be in French and English. Attention is drawn to the possibi

30、lity that some Canadian authorities may require additional markings and/or installation instructions to be in both official languages. Comments or proposals for revisions on any part of the Standard may be submitted to UL at any time. Proposals should be submitted via a Proposal Request in ULs On-Li

31、ne Collaborative Standards Development System (CSDS) at http:/. ULs Standards for Safety are copyrighted by UL. Neither a printed nor electronic copy of a Standard should be altered in any way. All of ULs Standards and all copyrights, ownerships, and rights regarding those Standards shall remain the

32、 sole and exclusive property of UL. To purchase UL Standards, visit Comm 2000 at http:/m- or call tollfree 1-888-853-3503. This Edition of the Standard has been formally approved by the UL Standards Technical Panel (STP) on Energy Storage Systems and Equipment, STP 9540. This list represents the STP

33、 9540 membership when the nal text in this standard was balloted. Since that time, changes in the membership may have occurred. STP 9540 Membership Name Representing Interest Category* Region Badry, Doug Government of Yukon AHJ Yukon, Canada Byczek, Rich Intertek Testing and Standards USA Chatwin, T

34、roy General Electic Producer USA Chitambar, Michelle Spider9, Inc. Producer USA Conover, David Pacic Northwest National Laboratory General USA Corby, Philip City of Victoria AHJ British Columbia, Canada Cormier, Clarence Alberta Municipal Affairs AHJ Alberta, Canada DeLucia, Tom NEC Energy Solutions

35、 Producer USA Douglas, Steve QPS Evaluation Services Inc. Testing and Standards Ontario, Canada Florence, Laurie UL LLC Testing and Standards USA Franks, Ryan NEMA General USA Gass, Philip IISD General USA Hardman, Bryan TMEIC Producer USA He, Sha self General Quebec, Canada Hernanades, Manuel NRC-C

36、NRC Government British Columbia, Canada NOVEMBER 21, 2016 ENERGY STORAGE SYSTEMS AND EQUIPMENT - UL 9540 6 STP 9540 Membership Continued on Next PageUL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL STP 9540 Membership (Continued) Name Represe

37、nting Interest Category* Region Hockney, Richard Beacon Power LLC Producer USA Hughes, Don Center for Sustainable Energy General USA Jackson, Pete City of Bakerseld AHJ USA Lampe, Aaron Temporal Power Ltd. Producer Ontario, Canada McKean, Colin Candian Battery Associtaion General Ontario, Canada Pow

38、ell, Doug* self General USA Rogers, James Town of Oak Bluffs AHJ USA Rosewater, David Sandia National Laboratories Government USA Saakian, Tamara FDNY Non-voting USA Schmidt, Brad Underwriters Laboratories Inc. STP Chair Non-voting USA Seymour, Eric Seymour Engineering Associates, LLC General USA Sh

39、arma, Pankaj Hydro One Networks Inc. Government Ontario, Canada Sherwood, Daniel SolarBOS Producer USA Staples, Mike City of Victoria Non-voting British Columbia, Canada Thompson, Christopher Eaton Corp Producer USA Tweedie, A James Canadian Gas Association (CGA) General Ontario, Canada VanHeirseele

40、, Megan Underwriters Laboratories Inc. STP Project Manager Non- voting USA Wills, Robert* Integrid, LLC Producer USA Yousef, Ray Electrical Safety Authority AHJ Ontario, Canada * Testing and Standards interest category is non-voting for SCC. International Classication for Standards (ICS): 27.160; 29

41、.220 For further information on UL standards, please contact: Underwriters Laboratories Inc. 171 Nepean Street, Suite 400 Ottawa, Ontario K2P 0B4 Phone: 1-613.755.2729 E-mail: customerserviceulc.ca Web site: This Standard is intended to be used for conformity assessment. The intended primary applic

42、ation of this standard is stated in its scope. It is important to note that it remains the responsibility of the user of the standard to judge its suitability for this particular application. CETTE NORME NATIONALE DU CANADA EST DISPONIBLE EN VERSIONS FRANAISE ET ANGLAISE. NOVEMBER 21, 2016 ENERGY ST

43、ORAGE SYSTEMS AND EQUIPMENT - UL 9540 7UL COPYRIGHTED MATERIAL NOT AUTHORIZED FOR FURTHER REPRODUCTION OR DISTRIBUTION WITHOUT PERMISSION FROM UL INTRODUCTION 1 Scope 1.1 These requirements cover energy storage systems that are intended to receive electric energy and then to store the energy in some

44、 form so that the energy storage system can provide electrical energy to loads or to the local/area electric power system (EPS) up to the utility grid when needed. The types of energy storage covered under this standard include electrochemical, chemical, mechanical and thermal. The energy storage sy

45、stems equipment (constructed either as one unitary complete system or as matched assemblies that when connected are the system) may include equipment for charging, discharging, control, protection, power conversion, communication, controlling the system environment, air, re detection and suppression

46、 system, fuel or other uid movement and containment, etc. The system may contain other ancillary equipment related to the functioning of the energy storage system. 1.2 The systems covered by this standard include those intended to be used in a standalone mode (e.g. islanded) including self-supply sy

47、stems to provide electric energy and those used in parallel with an electric power system or electric utility grid such as grid-supply systems, or applications that perform multiple operational modes. 1.3 Requirements for installation, with the exception of installation manuals and documents for ins

48、tallation provided with the system that are integral to the tested system are outside the scope of this standard. The installation instructions indicate that the energy storage systems are to be installed in accordance with the national and local electrical codes and other applicable codes. This sta

49、ndard assumes that the nal installation of the energy storage system will be performed by qualied service personnel in accordance with the applicable installation instructions, installation practices and national installation codes. Energy storage systems are intended for installation subject to approval by the Authority Having Jurisdiction. 2 Components 2.1 A component/subsystem of a product covered by this standard shall comply with the safety requirements for that compo

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