ANSI C18.3M Part 2-2003 for Portable Lithium Primary Cells and Batteries Safety Standard.pdf

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1、 ANSI C18.3M, Part 2-2003 American National Standard for Portable Lithium Primary Cells and Batteries Safety Standard ANSI C18.3M, Part 2-2003 Revision of ANSI C18.3M, Part 2-1999 American National Standard For Portable Lithium Primary Cells and Batteries Safety Standard Secretariat: National Electr

2、ical Manufacturers Association Approved December 18, 2003 American National Standards Institute ANSI C18.3M, Part 2-2003 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at t

3、he time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. NEMA standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus

4、standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write

5、the document and it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature wha

6、tsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information pu

7、blished herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In

8、 publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her ow

9、n independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to c

10、onsult for additional views or information not covered by this publication. NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any cert

11、ification or other statement of compliance with any health or safetyrelated information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement. ANSI C18.3M, Part 2-2003 i AMERICAN NATIONAL STANDARD Approval of an American Nation

12、al Standard requires verification by ANSI that the requirements for due process, consensus, and other criteria for approval have been met by the standards developer. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by direct

13、ly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American National Standards is co

14、mpletely voluntary; their existence does not in any respect preclude anyone, whether he has approved the standard or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop

15、 standards and will in no circumstances give an interpretation of any American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations s

16、hould be addressed to the secretariat or sponsor whose name appears on the title page of this standard. Caution Notice: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken to reaffirm, revis

17、e, or withdraw this standard no later than five years from the date of approval. Purchasers of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute. Published by National Electrical Manufacturers Association 1300

18、 North 17th Street, Rosslyn, VA 22209 Copyright 2003 by the National Electrical Manufacturers Association. All rights including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention or the Protection of Literary and Artistic Works, and the internat

19、ional and Pan American Copyright Conventions. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. Printed in the United States of America ANSI C18.3M, Part 2-2003 ii This page intentionally

20、left blank.ANSI C18.3M, Part 2-2003 iii Contents Page Foreword. vi 1 Introduction .1 2 Scope .1 3 Normative references .1 4 Definitions .1 5 Requirements for safety .3 6 Type approval .4 6.1 Sample plan, sample size, and test sequence .4 6.2 Acceptance criteria .6 6.3 Overview of tests and acceptanc

21、e criteria .7 7 Test procedures and compliance.8 7.1 General.8 7.1.1 Test temperature.8 7.1.2 Discharging samples.8 7.2 Pre-test conditions.8 7.2.1 Dimensions.8 7.2.2 Open circuit voltage .8 7.2.3 Closed circuit voltage.8 7.2.4 Insulation resistance .9 7.3 Intended use simulation tests.9 7.3.1 Altit

22、ude simulation .9 7.3.2 Thermal shock.10 7.3.3 Vibration .10 7.3.4 Shock.11 7.4 Reasonably foreseeable misuse tests .12 7.4.1 External short-circuit .12 7.4.2 Forced discharge .13 7.4.3 Incorrect installation .13 7.4.4 Free fall (user drop).14 7.4.5 Crush .15 7.5 Design consideration .15 7.5.1 Therm

23、al abuse .15 7.5.2 Mold stress .16 ANSI C18.3M, Part 2-2003 iv 7.6 Other test .16 7.6.1 Impact .16 8 Information for safety.19 9 Instructions for use .20 10 Marking .20 Tables 1 Maximum mass loss.6 2 Acceptance criteria .7 3 Testing and requirements.18 Figures 1 Small cell or battery gauge (inner di

24、mensions) .3 2 Sample size for single-cell and multi-cell batteries.5 3 Test E schematic .12 4 Circuit for incorrect installation test .14 5 Typical memory back-up circuit.20 Annexes A Guidance for device designers.23 B Guidelines for packaging, transportation, and disposal .25 C Bibliography .27 AN

25、SI C18.3M, Part 2-2003 v Foreword (This Foreword is not part of American National Standard C18.3M, Part 2-2003.) In 1912, a committee of the American Electrochemical Society recommended standard methods to be used in testing dry cells. Their recommendations were followed five years later when the Na

26、tional Bureau of Standards prepared specifications that included cell sizes, arrangement of cells within batteries, service tests, and required performance. The need for continued revision to the specification led to the authorization, by the American Engineering Standards committee, of a permanent

27、sectional committee on dry cells, now portable cells. This Committee, C18, representing battery users, manufacturers, and government agencies, has remained active since that time. In April 1996, the then ANSI Accredited Standards Committee C18 on Specifications for Dry Cells and Batteries establishe

28、d a new general format for the publication of its standards, dividing the standard into two parts. Part 1 of this American National Standard for Portable Lithium Primary Cells and Batteries contains two basic sections. The first section has general requirements and information, such as the scope, ap

29、plicable definitions, general descriptions of battery dimensions, terminal requirements, marking requirements, general design conditions, test conditions, etc. Section 2 of Part 1 is comprised of specification sheets for various types of cells and batteries. This Part 2 of the standard, a separate d

30、ocument, contains safety requirements. The ANSI Committee C18 on Portable Cells and Batteries completed what is in effect the first edition of this specification on safety requirements in 1999 under the sponsorship of the National Electrical Manufacturers Association (NEMA). The purpose of the first edition was to harmonize with the International Electrotechnical Commission (IEC) Publication 60086-4: Product Safety Standard for Primary Lithium Batteries. This second edition

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