IEC 62745-2017 Safety of machinery - Requirements for cableless control systems of machinery《机械安全 机械无线缆控制系统要求》.pdf

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1、 IEC 62745 Edition 1.0 2017-03 INTERNATIONAL STANDARD Safety of machinery Requirements for cableless control systems of machinery IEC 62745:2017-03(en) colour inside THIS PUBLICATION IS COPYRIGHT PROTECTED Copyright 2017 IEC, Geneva, Switzerland All rights reserved. Unless otherwise specified, no pa

2、rt of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either IEC or IECs member National Committee in the country of the requester. If you have any questions about IEC copyr

3、ight or have an enquiry about obtaining additional rights to this publication, please contact the address below or your local IEC member National Committee for further information. IEC Central Office Tel.: +41 22 919 02 11 3, rue de Varemb Fax: +41 22 919 03 00 CH-1211 Geneva 20 infoiec.ch Switzerla

4、nd www.iec.ch About the IEC The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes International Standards for all electrical, electronic and related technologies. About IEC publications The technical content of IEC publications is kept und

5、er constant review by the IEC. Please make sure that you have the latest edition, a corrigenda or an amendment might have been published. IEC Catalogue - webstore.iec.ch/catalogue The stand-alone application for consulting the entire bibliographical information on IEC International Standards, Techni

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7、formation on projects, replaced and withdrawn publications. IEC Just Published - webstore.iec.ch/justpublished Stay up to date on all new IEC publications. Just Published details all new publications released. Available online and also once a month by email. Electropedia - www.electropedia.org The w

8、orlds leading online dictionary of electronic and electrical terms containing 20 000 terms and definitions in English and French, with equivalent terms in 16 additional languages. Also known as the International Electrotechnical Vocabulary (IEV) online. IEC Glossary - std.iec.ch/glossary 65 000 elec

9、trotechnical terminology entries in English and French extracted from the Terms and Definitions clause of IEC publications issued since 2002. Some entries have been collected from earlier publications of IEC TC 37, 77, 86 and CISPR. IEC Customer Service Centre - webstore.iec.ch/csc If you wish to gi

10、ve us your feedback on this publication or need further assistance, please contact the Customer Service Centre: csciec.ch. IEC 62745 Edition 1.0 2017-03 INTERNATIONAL STANDARD Safety of machinery Requirements for cableless control systems of machinery INTERNATIONAL ELECTROTECHNICAL COMMISSION ICS 13

11、.110; 29.020; 35.100.01 ISBN 978-2-8322-4013-7 Registered trademark of the International Electrotechnical Commission Warning! Make sure that you obtained this publication from an authorized distributor. colour inside 2 IEC 62745:2017 IEC 2017 CONTENTS FOREWORD . 4 INTRODUCTION . 6 1 Scope 7 2 Normat

12、ive references 7 3 Terms, definitions and abbreviations . 8 4 Functional requirements 11 4.1 General . 11 4.2 Operational preventions 12 4.2.1 Prevention of inadvertent actuation 12 4.2.2 Prevention of unauthorised operation 12 4.2.3 Prevention of unintended commands . 12 4.3 Serial data transfer .

13、13 4.4 Removal of remote station transmission 13 4.5 Establishment and indication of transmission and communication . 14 4.6 Safety-related functions of the CCS 14 4.7 Stop functions of the CCS . 14 4.7.1 General . 14 4.7.2 Safety-related stop functions of a CCS 14 4.7.3 Classification of stop funct

14、ions 15 4.8 Reset 17 4.9 Cessation of transmission from the remote station 17 4.10 Latching control functions . 17 4.11 Behaviour on loss of supply 18 4.12 Multiple remote stations 18 4.13 Multiple base stations . 18 4.14 Suspension of CCS control . 18 4.15 Configurability protection 19 5 Verificati

15、on 19 5.1 General . 19 5.2 Labelling and markings . 19 5.3 Documentation 19 5.4 Functional verifications . 19 6 Information for use 22 6.1 General . 22 6.2 Information to be provided 22 7 Labelling and markings 24 Annex A (informative) Logic of stop functions 25 Bibliography 27 Figure 1 Block diagra

16、m example of a cableless control system and its interaction with the machine control system 12 Figure A.1 Logic for stop functions . 25 Table 1 Alphabetical list of definitions 8 Table 2 Abbreviations 8 IEC 62745:2017 IEC 2017 3 Table 3 Overview of stop functions of the CCS 15 Table 4 Verification o

17、f functional requirements . 21 Table 5 List of possible verifications to be required to the system integrator 24 4 IEC 62745:2017 IEC 2017 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ SAFETY OF MACHINERY REQUIREMENTS FOR CABLELESS CONTROL SYSTEMS OF MACHINERY FOREWORD 1) The International Electrotech

18、nical Commission (IEC) is a worldwide organization for standardization comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To thi

19、s end and in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National

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24、vergence between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IE

25、C marks of conformity. IEC is not responsible for any services carried out by independent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual e

26、xperts and members of its technical committees and IEC National Committees for any personal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IE

27、C Publication or any other IEC Publications. 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IE

28、C Publication may be the subject of patent rights. IEC shall not be held responsible for identifying any or all such patent rights. International Standard IEC 62745 has been prepared by IEC technical committee 44: Safety of machinery Electrotechnical aspects. The text of this standard is based on th

29、e following documents: FDIS Report on voting 44/783/FDIS 44/785/RVD Full information on the voting for the approval of this International Standard can be found in the report on voting indicated in the above table. This document has been drafted in accordance with the ISO/IEC Directives, Part 2. IEC

30、62745:2017 IEC 2017 5 The committee has decided that the contents of this document will remain unchanged until the stability date indicated on the IEC website under “http:/webstore.iec.ch“ in the data related to the specific document. At this date, the document will be reconfirmed, withdrawn, replac

31、ed by a revised edition, or amended. A bilingual version of this publication may be issued at a later date. IMPORTANT The colour inside logo on the cover page of this publication indicates that it contains colours which are considered to be useful for the correct understanding of its contents. Users

32、 should therefore print this document using a colour printer. 6 IEC 62745:2017 IEC 2017 INTRODUCTION Cableless control systems (CCS) are increasingly being used to provide an operator interface on a wide range of machinery. The functionality of a CCS and the way in which it interfaces with the overa

33、ll machine control system can therefore affect the safety of the machinery. IEC 62745 specifies requirements for the functionality of a CCS that is interfaced with or is part of a machine control system for use as an operator control station on a machine. The extent to which the functionality of a C

34、CS is relied upon to minimise risk on a machine is a key selection criterion. It is therefore important to select a CCS that provides suitable control functions with an appropriate safety integrity in accordance with the risk assessment at the machine. In some particular applications, the requiremen

35、ts for a CCS can exceed those specified in this document. IEC 62745:2017 IEC 2017 7 SAFETY OF MACHINERY REQUIREMENTS FOR CABLELESS CONTROL SYSTEMS OF MACHINERY 1 Scope This standard specifies requirements for the functionality and interfacing of cableless (for example, radio, infra-red) control syst

36、ems that provide communication between operator control station(s) and the control system of a machine. Specific requirements are included for such operator control stations that are portable by the operator. NOTE The part of the cableless control system that is used as an operator control station i

37、s sometimes referred to as the transmitter and the part that interfaces with the machine control system is sometimes referred to as the receiver. However, to take account of the possibility of bi-directional communication, this standard refers to these individual parts as the remote station and the

38、base station respectively. This document does not deal with cableless communication between parts of a machine(s) that are not operator control stations. This document is not intended to specify all of the requirements that are necessary for the design and construction of a cableless control system.

39、 For example, it does not specify communication protocols, frequency or bandwidth aspects, nor the full range of constructional requirements such as impact resistance, ingress protection, electromagnetic compatibility, etc. The provisions of this document are intended to be applied in addition to th

40、e requirements for electrical equipment in the IEC 60204-1. This document is a type-B2 standard as stated in ISO 12100. 2 Normative references The following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated refe

41、rences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60068-2-31:2008, Environmental testing Part 2-31: Tests Test Ec Rough handling shocks, primarily for equipment-type specimens IEC 60204-1:2005, Safety

42、 of machinery Electrical equipment of machines Part 1: General requirements IEC 60947-5-1:2016, Low-voltage switchgear and controlgear Part 5-1: Control circuit devices and switching elements Electromechanical control circuit devices IEC 60947-5-5, Low-voltage switchgear and controlgear Part 5-5: Co

43、ntrol circuit devices and switching elements Electrical emergency stop device with mechanical latching function IEC 62061, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems ISO 13849-1, Safety of machinery Safety-related parts

44、of control systems Part 1: General principles for design 8 IEC 62745:2017 IEC 2017 ISO 13849-2, Safety of machinery Safety-related parts of control systems Part 2: Validation ISO 13850, Safety of machinery Emergency stop function Principles for design 3 Terms, definitions and abbreviations For the p

45、urposes of this document, the following terms and definitions apply. For an alphabetical list of definitions, see Table 1. For list of abbreviations see Table 2. Table 1 Alphabetical list of definitions Term Definition number active stop 3.17 address code 3.7 automatic stop (ATS) 3.19 base station 3

46、.13 cableless control 3.1 cableless control system (CCS) 3.2 disabling of a remote station 3.22 error detection code 3.9 frame 3.6 Hamming distance 3.11 manual stop 3.20 neutral frame 3.10 OFF-state 3.15 operating command signal 3.8 operator control station 3.5 passive stop 3.18 receiver 3.3 remote

47、station 3.12 safety-related stop function 3.16 stop output 3.14 transmitter 3.4 valid signal 3.21 Table 2 Abbreviations Term Abbreviation automatic stop (4.7.3.5) ATS cableless control system (3.2) CCS emergency stop (4.7.3.4) EMS general safe stop (4.7.3.3) GSS IEC 62745:2017 IEC 2017 9 3.1 cablele

48、ss control transmission of the machine operators commands without any wired connection 3.2 cableless control system CCS system consisting of at least one remote station and one base station, which uses cableless control to transmit commands between them 3.3 receiver part of a cableless control syste

49、m which receives frames from a transmitter 3.4 transmitter part of a cableless control system which sends frames to a receiver 3.5 operator control station assembly of one or more control actuators (part of a device to which an external manual action is to be applied) fixed on the same panel or located in the same enclosure Note 1 to entry: An operator control station can also contain related equipment, for example, potentiometers, signal lam

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