1、 ENGINEERING STANDARDS Material Specification LIMITED USE EDS-M-8042 Oil-Transmission, Auto Do Not Use on New Program; No Replacement. ZF 7XB-,2 7X8 Note: 8 E:48t G8 =97 FF7 957%L+ , FG P-P Program 72P# 957%L: 6#$ . Copyright 2011 General Motors Company All Rights Reserved June 2011 Originating Depa
2、rtment: GM Korea Engineering Standards Page 1 of 4 Version : 3 1 Scope 1.1 Material Description. Hydraulic fluid adequate to power steering system. 1.2 Typical Applications. This specification specifies the general requirements of DEXRON IID grade auto transmission oil used for ZF auto transmission.
3、 2 References Note: Only the latest approved standards are applicable unless otherwise specified. 2.1 External Standards/Specifications. ASTM D2983 2.2 GM Standards/Specifications. EDS-M-0102 EDS-T-7401 EDS-T-7705 EDS-T-7717 EDS-T-7718 EDS-T-7725 EDS-T-7741 EDS-T-7903 GMW3059 2.3 Additional Referenc
4、es. TMC003 Material Safety Data Sheet guidance documents 3 Requirements 3.1 General Properties. 1 P7 1.1 8: 8-L C2e . System 7$7 95FF Hydraulic Fluid. 1.2 957 -88 . ., 8t ZF Auto Transmission7 957%L# DEXRON IID= Auto Transmission Oil8 8-L958 7 ?7 $4F7 9IF$ . 2 4) E:4 / :0 : C-H +d%P 9I8 6# F 48 07 3
5、8%P E:48x 957F$ . 2.1 17 E:4 / . ASTM D2983 2.2 GM E:4 / . EDS-M-0102 EDS-T-7401 EDS-T-7705 EDS-T-7717 EDS-T-7718 EDS-T-7725 EDS-T-7741 EDS-T-7903 GMW3059 2.3 dA E:4 / . TMC003 Material Safety Data Sheet guidance documents 3 7 1F 3.1 d., ,p2e . Table 1: General Properties / E 1: d., ,p2e Designation
6、s / 4G F+ Test Methods / 4G - Specifications / 3.1.1 Specific Gravity at 15 E (g/ml). / /x:E at 15 E (g/ml). EDS-T-7903 0.860 ) 0.880 3.1.2 Flash Point ( E ). / 8G9D ( E ). EDS-T-7741 190 min. / 190 81 . 3.1.3 Pour Point ( E ). / 8T% 9D ( E ). EDS-T-7717 (-40) max. / (-40) 8F . GM KOREA ENGINEERING
7、STANDARDS EDS-M-8042 Copyright 2011 General Motors Company All Rights Reserved June 2011 Page 2 of 4 Version : 3 Designations / 4G F+ Test Methods / 4G - Specifications / 3.1.4 Kinematic Viscosity (cSt). / % 9D$ (cSt). EDS-T-7401 40 E : 37 41 100 E : 6.85 7.65 3.1.5 Water Content (wt%). / 3L.F( (wt%
8、). EDS-T-7725 0.05 max. / 0.05 8F . 3.1.6 Foam Tendency (ml). / E2e (ml). EDS-T-7705 24 E : 10/0 max. 93 E : 50/0 max. 24/93 E : 20/0 max. / 24 E : 10/0 8F . 93 E : 50/0 8F . 24/93 E : 20/0 8F . 3.1.7Viscosity at Low Temperature (cP). / 947 .(d 9D$ (cP). ASTM D2983 (-23.3) E : 4,000 max. (-40) E : 5
9、0,000 max. / (-23.3) E : 4,000 8F . (-40) E : 50,000 8F . 3.1.8 Viscosity Index. / 9D$:3L . EDS-T-7718 160 min. / 160 81 . 4 Manufacturing Process Not applicable. 5 Rules and Regulations 5.1 Legal Regulations. All materials must satisfy applicable laws, rules, regulations and recommendations valid i
10、n the country of usage. 5.2 Language. In the event of conflict between the Korean and English language, the Korean language shall take precedence. 5.3 Inspection and Rejection. Samples of components or materials released to a GM material specification shall be tested for conformity with the requirem
11、ents of this material specification and approved by the responsible Engineering department prior to commencement of delivery of bulk supplies. A new approval must be received for any changes, e.g., properties, manufacturing process, location of manufacture, etc. If not otherwise agreed, all testing
12、and documentation normally required for initial release must be completed. It is the responsibility of the supplier to inform the customer in a timely manner, without solicitation, and to include documentation of all modifications of materials and/or processes and to apply for a new release. 4 9P9 )
13、9I18 775 9 F$-1F 68 . 5 ?0 9I 5.1 -*1 9I . +& 8*# F$- 472P 170 4) , 8TGF 957 4#F :4- , ? , 9I -C 1F8x +94P6 F$ . 5.2 66 . F67t 7568 18 88x 7 , F6* 72T8p) F$ . 5.3 1 -C -L)X . GM 8-LE:47 8F 9P%P .E8! 8*8 4G D8t ., 8-LE:47 9I%P 4G 8x 7 98x +94P6 F+ , 61 )= 987 :04 .2P8 388x -O6x6 F$ . &H88 , d# , 22e
14、, 9P9 )9I ,* /D# 21: &%0 4)%P 6&F -8($ -P2%T 7 , 1)7 388x -O6x6 F$ . $* F84 6# F , 8-L958p) 4 4=8x F6 F$ . GM KOREA ENGINEERING STANDARDS EDS-M-8042 Copyright 2011 General Motors Company All Rights Reserved June 2011 Page 3 of 4 Version : 3 If not otherwise agreed, all release tests shall be repeate
15、d and documented by the supplier prior to commencement of delivery of non-conforming bulk supplies. In individual cases, a shorter test can be agreed to between the responsible Engineering department and the supplier. 5.4 Initial Source Approval. No shipments shall be made by any supplier until repr
16、esentative initial production samples have been approved by the appropriate Materials Engineering department(s) as meeting the requirements of this specification. 5.5 Material Safety Data Sheets/Safety Data Sheets (MSDS/SDS). For new product submissions, or when a change in chemical composition of a
17、n existing product has occurred, a complete copy of the Material Safety Data Sheet/Safety Data Sheet must be submitted in compliance with the Globally Harmonized System of Classification and Labeling of Chemicals (GHS) requirements or other country-specific MSDS/SDS requirements. In addition, produc
18、t MSDS/SDS submissions must be in compliance with specific country General Motors TMC003 Material Safety Data Sheet/Safety Data Sheet guidance documents where available. 5.6 All materials supplied to this standard must comply with the requirements of GMW3059, Restricted and Reportable Substances for
19、 Parts. 5.7 Dont dump in a ditch, drain, and river. 5.8 Dangerous Class. Petroleum grade 4 (according to the Korean fire prevention regulation). 6 Approved Sources Engineering qualifications of an approved source are required for this standard. Only sources listed in the GM Materials File under this
20、 standard number have been qualified by Engineering as meeting the requirements of this standard. For other GM locations, the responsible Engineering group should be contacted to obtain the approved source in that individual country. 6.1 Approval Material. -$8 GE84 6# F , )=8# 38%L: 68t 9PE8 61 )= 9
21、87 +& F$- 4G 8x -L.) 3LFF 0* ,l2PGF6 F$ . 8. 77 86 :04 .2P7t )=888 F87 8F $%P : 4G 8x 44F 3L 8$ . 5.4 FF2P# 6| %P$ . 5.5 ,p:6|98.(8* / 6|98.(8* (MSDS/SDS). 49PE8 )= D# d97 )=%L# 9PE ! GF,p: 92e8 -%P 7 , GF ,p: .* y E47 4F 2l 9G 43B (GHS) D# 5 :7!- ,p:6|98.(8* / 6|98.(8* 7 1F8x +9F# ,p:6|98.(8* / 6|9
22、8.(8* 9PF6+ F$ . 4958p) 9PE8 ,p:6|98.(8* / 6|98.(8*# GM8 ,p:6|98.(8* / 6|98.(8*7 4F :?8 TMC0038 7 1F8x :43LF6+ F$ . 5.6 ., E:47 9P4%P +& 8:&8t GMW3059 (8TF,p: 179P )8 9P* &d(6 F$ . 5.7 F3L , -d3L , I7 -*: + . 5.8 88G &%= . 9P 4 2Q8T* (2- 4F)m7 8F .* ). 6 38 6= 8 E:48t 38%P 6=7 $4F d3T95 :8x 7F$ . 8
23、E:47 8F d3T958 :8 7x*%P GM 88 +2l7 !7(%P 6=+8 8 E:48 7 1F8x 94A$ . $* :7!7 88?F GM 8 7 , F$- 4-) 38%P 6= 9I.(* 83LFd 88F2P# F$- :04 .2P7t GE8F6 F$ . 6.1 38 8* . Part No. Old P/No. Approved Supplier / 38 6= Approved Raw Material / 38 88* Remarks / /x 94545039 M-8042 ESSO - 6.2 Approval and Quality As
24、surance Procedure. All raw materials shall be approved and regularly inspected for its quality prior to and during mass production delivery according to approval and quality assurance procedure for chemical raw materials (Spec. No. EDS-M-0102). 6.2 38 -C E:.(: 9) 9P9I / -PF%L6$ . Issue / P9I8)Y Publication Date / 38 88 Description (Organization) / 9PP9I76 (:04.2P ) 3 JUN 2011 Apply new Engineering Standard Template. Limited use with no replacement (Polymer / Organic Material Lab Team) / 4 d3TE:4 64 957 . F9I957 ($4=E:4 68 ) =* (G)8*4G D4 )
