1、 Reference number ISO 8116-4:2008(E) ISO 2008INTERNATIONAL STANDARD ISO 8116-4 Third edition 2008-12-15 Textile machinery and accessories Beams for winding Part 4: Test methods and quality classification of flanges for weavers beams, warpers beams and sectional beams Matriel pour lindustrie textile
2、Ensouples pour enroulement Partie 4: Mthodes dessai et classes de qualit pour les joues densouples de tissage, dourdissoirs et sectionnelles ISO 8116-4:2008(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed
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6、n any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 2
7、2 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2008 All rights reservedISO 8116-4:2008(E) ISO 2008 All rights reserved iii Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies)
8、. The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non
9、-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part
10、 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting
11、a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 8116-4 was prepared by Technical Committee ISO/TC 72, Textile machinery and accessories,
12、Subcommittee SC 3, Machinery for fabric manufacturing including preparatory machinery and accessories. This third edition cancels and replaces the second edition (ISO 8116-4:1995), which has been technically revised. ISO 8116 consists of the following parts, under the general title Textile machinery
13、 and accessories Beams for winding: Part 1: General vocabulary Part 2: Warpers beams Part 3: Weavers beams Part 4: Test methods and quality classification of flanges for weavers beams, warpers beams and sectional beams Part 5: Sectional beams for warp knitting machines Part 6: Beams for ribbon weavi
14、ng and ribbon knitting Part 7: Beams for dyeing slivers, rovings and yarns Part 8: Definitions of run-out tolerances and methods of measurement Part 9: Dyeing beams for textile fabrics INTERNATIONAL STANDARD ISO 8116-4:2008(E) ISO 2008 All rights reserved 1 Textile machinery and accessories Beams fo
15、r winding Part 4: Test methods and quality classification of flanges for weavers beams, warpers beams and sectional beams 1 Scope This part of ISO 8116 specifies the test procedure for flanges for weavers beams, warpers beams and sectional beams and the quality classes in this respect. 2 Normative r
16、eferences The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8116-1, Textile machinery and acces
17、sories Beams for winding Part 1: General vocabulary ISO 8116-2:2008, Textile machinery and accessories Beams for winding Part 2: Warpers beams ISO 8116-3, Textile machinery and accessories Beams for winding Part 3: Weavers beams ISO 8116-5:2008, Textile machinery and accessories Beams for winding Pa
18、rt 5: Sectional beams for warp knitting machines 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 8116-1 and the following apply. 3.1 quality class classification of beam flanges according to their deformation behaviour under load 3.2 maximum test loa
19、d F maxmaximum value of load applied to the beam flange during testing according to its quality class 4 Quality classification Beam flanges are classified according to four quality classes. The designation of the quality classes is Q1, Q2, Q3 or Q4. Depending on the quality class, the beam flanges a
20、re loaded with different ultimate loads. These limit values are given in Clause 6. For examples of application by quality class, see Annex A. ISO 8116-4:2008(E) 2 ISO 2008 All rights reserved5 Test methods 5.1 Principle The beam flange is subjected to a test load and the resulting deformation is mea
21、sured. For weavers beams, the test load is applied to the flange via a beam barrel. For warpers beams and sectional beams, the load is applied to the beam flange via a pressure plate. A pressure ring with a defined inner diameter is used as an anvil. The permanent deformation and the plastic deforma
22、tion of the flange shall not exceed the defined limit values when the maximum load is applied. 5.2 Apparatus 5.2.1 Press device, with indications for the application of the test load. 5.2.2 Three dial gauges, for determination of deformation of the flange with an accuracy of 0,01 mm. 5.2.3 Measureme
23、nt device, for joint installation of the three dial gauges on the bearing device, in an angle of 120 each. 5.2.4 Steel pressure ring. 5.2.5 Beam barrel, for load application (for weavers beams). 5.2.6 Pressure plate, for load application (for warpers beams and sectional beams). 5.3 Testing configura
24、tion For measurement of flange deformation, three dial gauges are installed on the bearing device by means of the measurement device. These are used to measure the relative path between the outer diameter of the beam barrel d 2and the circle diameter d 1 20 mm. The dial gauges are staggered by 120.
25、The testing configuration for weavers beams is given in Figure 1. The testing configurations for warpers beams are given in Figure 2 and Figure 3. The testing configuration for sectional beams is given in Figure 4. ISO 8116-4:2008(E) ISO 2008 All rights reserved 3 Dimensions in millimetres Key 1 dia
26、l gauge (schematic representation) 2 beam barrel 3 threaded ring 4 weavers beam 5 steel pressure ring d 1outer diameter of weavers beam flange d 2outer diameter of weavers beam barrel D iinner diameter of pressure ring Figure 1 Testing configuration for weavers beam Dimensions in millimetres Key 1 d
27、ial gauge (schematic representation) 2 pressure plate 3 warpers beam 4 steel pressure ring 5 warpers beam barrel (not required for pressure test) d 1outer diameter of warpers beam flange d 2outer diameter of warpers beam barrel D iinner diameter of pressure ring Figure 2 Testing configuration for wa
28、rpers beam flange with shaft (Type A) and cylindrical hole (Type B) ISO 8116-4:2008(E) 4 ISO 2008 All rights reservedThe diameter of the pressure plate for load application for warpers beams of Type A and Type B is defined as d 2 20 mm (see Figure 2). Dimensions in millimetres Key 1 dial gauge (sche
29、matic representation) 2 pressure plate 3 warpers beam flange 4 steel pressure ring 5 warpers beam barrel (not required for pressure test) d 1outer diameter of warpers beam flange d 2outer diameter of warpers beam barrel D iinner diameter of pressure ring Figure 3 Testing configuration for warpers be
30、am flange with tooth cone Type C The diameter of the pressure plate for load application for warpers beams with tooth cone (Type C) is defined using d 5in accordance with ISO 8116-2:2008, Table 2. ISO 8116-4:2008(E) ISO 2008 All rights reserved 5 Dimensions in millimetres Key 1 dial gauge (schematic
31、 representation) 2 pressure plate 3 sectional beam flange 4 steel pressure ring 5 sectional beam barrel (not required for pressure test) d 1outer diameter of sectional beam flange d 2outer diameter of sectional beam barrel d 3bore diameter of flange (see also ISO 8116-5:2008, Figure 1) D iinner diam
32、eter of pressure ring Figure 4 Testing configuration for sectional beams The diameter of the pressure plate for load application for sectional beams of knitting machines is defined using d 3+ 40 mm. 5.4 Performance The measurement device is installed as described in 5.3. The beam flange, the pressur
33、e ring and the pressure plate, if required, are aligned centrally below the press loading pad. Stepwise loading of the flange shall occur in steps to be chosen usefully. The load applied and the deformation are determined at the test area for each loading step. The value of the total deformation is
34、calculated from the average of the three measurement values. After each load step, unloading of the flange is optional. After unloading, the values indicated are read with the dial gauge. The values for the plastic deformation are calculated from the average of the three measurement values. Then loa
35、ding is applied with the next higher load value. This procedure is repeated until the defined maximum test load of the corresponding quality class as given in Equation (2) and Table 1 is reached. The beam flange corresponds to the quality class if the value measured for the total deformation and the
36、 value measured for the plastic deformation are below the values obtained when using Equation (3) and Equation (4). ISO 8116-4:2008(E) 6 ISO 2008 All rights reservedOnce the given maximum load has been achieved, the plastic deformation shall be measured after unloading. Subsequently, the dial gauges
37、 are set to “zero”. The maximum test load shall again be applied. After unloading, only an insignificantly low residual deformation value shall be read. 6 Pressure ring diameter, maximum test load and limit values of deformation The diameter of the pressure ring, maximum test load and limit values o
38、f deformation shall be calculated using Equations (1), (2) or (3) for any flange geometry: for weavers beams in accordance with ISO 8116-3, the values are given in Table 2; for warpers beams in accordance with ISO 8116-2, the values are given in Table 3; for sectional beams in accordance with ISO 81
39、16-5, the values are given in Table 4. 6.1 Pressure ring diameter The diameter of the pressure ring is calculated, depending on the inner and outer diameter of the beam flange, using Equation (1): 33 12 i 22 12 2 3 dd D dd = (1) where D iis the inner diameter of the pressure ring, in millimetres; d
40、1is the outer diameter of the beam flange, in millimetres; d 2is the outer diameter of the beam barrel, in millimetres. The tolerance for the diameter of the pressure ring, D i , may not exceed 1 mm. NOTE Equation (1) corresponds to the centre of the diameter of a circular ring segment on the condit
41、ion that the angle of the circular ring segment reaches zero. In practice, the actual load on the beam flange is different, depending on the winding. 6.2 Maximum test load Depending on the quality class, the maximum test load is calculated from the maximum test load given in Table 1 multiplied by th
42、e maximum winding area of the beam flange, using Equation (2). max max i F Ap = (2) where F maxis the maximum test load, in kilonewtons; A maxis the maximum winding area of the beam flange, in square millimetres; 22 max 1 2 () 4 A dd = p iis the maximum test load, in megapascals. ISO 8116-4:2008(E)
43、ISO 2008 All rights reserved 7 Table 1 Limit loads of quality classes Quality class Maximum test load p iMPa Q1 0,08 Q2 0,2 Q3 0,5 Q4 0,8 6.3 Limit value of deformation The limit value of total deformation at maximum test load is calculated, depending on the geometry of the flange, using Equation (3
44、): 12 tot lim 4( ) 1000 dd f = (3) where f tot-limis the admissible total flange deformation, in millimetres; d 1is the outer diameter of the beam flange, in millimetres; d 2is the outer diameter of the beam barrel, in millimetres. The limit value of the plastic deformation at maximum test load amou
45、nts to a quarter of the limit value of total deformation in the case of initial loading of the beam flange. If the maximum test load is again applied to the beam flange, as shown in Equation (4), the proportion of plastic deformation shall be insignificantly low. tot lim 12 plast lim () 4 1000 f dd
46、f = (4) where f plast-limis the admissible plastic flange deformation, in millimetres; f tot-limis the admissible total flange deformation, in millimetres; d 1is the outer diameter of the beam flange, in millimetres; d 2is the outer diameter of the beam barrel, in millimetres. 6.4 Values for weavers
47、 beams The values for the pressure ring diameter, the maximum test load and the limit values of deformation for weavers beams in accordance with ISO 8116-3 are given in Table 2. ISO 8116-4:2008(E) 8 ISO 2008 All rights reservedTable 2 Test values for weavers beams in accordance with ISO 8116-3 Flang
48、e geometry Pressure ring inner diameter Maximum test load of quality Class Q1 Limit values of flange deformations d 1mm d 2mm D imm F maxQ1kN F maxQ2kN F maxQ3kN F maxQ4kN f tot-limmm f plast-limmm 500 150 356 14 36 89 143 1,4 0,4 600 150 420 21 53 133 212 1,8 0,5 700 150 484 29 73 184 294 2,2 0,6 7
49、50 150 517 34 85 212 339 2,4 0,6 800 150 549 39 97 242 388 2,6 0,7 800 216 564 37 93 233 373 2,3 0,6 850 216 596 42 106 265 425 2,5 0,6 900 216 628 48 120 300 480 2,7 0,7 950 216 660 54 134 336 538 2,9 0,7 1 000 269 705 58 146 364 583 2,9 0,7 1 250 269 865 94 234 585 936 3,9 1,0 1 400 269 962 119 297 741 1 186 4,5 1,1 1 500 269 1 027 137 342 855 1 368 4,9 1,2 6.5 Values for warpers beams The values for th
