1、Electrically propelled road vehicles Dimensions and designation of secondary lithium-ion cells Vhicules routiers propulsion lectrique Dimensions et dsignation daccumulateurs lithium-ion PUBLICLY AVAILABLE SPECIFICATION ISO/IEC PAS 16898 First edition 2012-12-01 Reference number ISO/IEC PAS 16898:201
2、2(E) ISO/IEC 2012 ISO/IEC PAS 16898:2012(E)ii ISO/IEC 2012 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO/IEC 2012 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photoco
3、pying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switze
4、rland ISO/IEC PAS 16898:2012(E) ISO/IEC 2012 All rights reserved iii Contents Page Foreword v Introduction vi 1 Scope . 1 2 Normative references 1 3 T erms and definitions . 1 4 Shape of construction and constituent parts of secondary lithium-ion cell 2 4.1 Shape of construction . 2 4.2 Position of
5、the OPSD . 5 5 Designation of cell . 5 6 Measurement conditions . 6 7 Dimensions for the selected cell design . 6 7.1 General . 6 7.2 Cylindrical cells . 6 7.3 Prismatic cells 7 7.4 Pouch cells 9 ISO/IEC PAS 16898:2012(E) Foreword ISO (the International Organization for Standardization) is a worldwi
6、de federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on tha
7、t committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in a
8、ccordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard re
9、quires approval by at least 75 % of the member bodies casting a vote. In other circumstances, particularly when there is an urgent market requirement for such documents, a technical committee may decide to publish other types of document: an ISO/IEC Publicly Available Specification (ISO/IEC PAS) rep
10、resents an agreement between technical experts in an ISO working group and is accepted for publication if it is approved by more than 50 % of the members of the parent committee casting a vote; an ISO/IEC Technical Specification (ISO/IEC TS) represents an agreement between the members of a technical
11、 committee and is accepted for publication if it is approved by 2/3 of the members of the committee casting a vote. An ISO/IEC PAS or ISO/IEC TS is reviewed after three years in order to decide whether it will be confirmed for a further three years, revised to become an International Standard, or wi
12、thdrawn. If the ISO/IEC PAS or ISO/IEC TS is confirmed, it is reviewed again after a further three years, at which time it must either be transformed into an International Standard or be withdrawn. Attention is drawn to the possibility that some of the elements of this document may be the subject of
13、 patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO/IEC PAS 16898 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 21, Electrically propelled road vehicles.iv ISO/IEC 2012 All rights reserved ISO/IEC PAS 16898:2012(E) Intr
14、oduction The vehicle traction battery system as a large and very costly component of an electrically propelled vehicle has a huge influence on the vehicle design. Depending on vehicle dimensions and package constraints, the shape of battery packs and systems has to follow a top-down procedure. The d
15、imensional requirements on lithium-ion cells for automotive application are given by the battery system, which is influenced by the vehicle design. Therefore, this Publicly Available Specification (PAS) was developed in a joint ISO and IEC Working Group consisting of experts from the automotive indu
16、stry, the automotive suppliers, the battery and the cell industry. Today there is a huge variety of different cell types and dimensions on the market. When a traction battery system design is finished based on one specific cell, a change to another cell or cell supplier is quite difficult or may not
17、 be possible. It is necessary to reduce this variety in order to: lower the cell costs through encouraging competition and allowing cell suppliers access to the worldwide market, enable an exchange of the cells from different suppliers during and after the battery system development, and support the
18、 battery system design by specifying basic outer dimensions per known design type of lithium-ion cells for automotive traction battery systems. By specifying only a certain number of cell dimensions for vehicle propulsion, this PAS aims to reduce the number of different dimensions. It should further
19、more ensure that cells of the dimensions as listed in this PAS will be used in the long term by the vehicle manufacturers for their current and future models. Cells of these dimensions need to be available for the vehicle production time, plus the vehicle life time, plus the legally required spare p
20、art availability time. This PAS lists only those battery cells, chosen from the currently existing variety, which will be used for the current and planned vehicle models and which are currently available. This PAS does not exclude the usage of other cell dimensions in vehicle models. This PAS is not
21、 intended to restrict the development of cell technology. Therefore no requirements are specified in this PAS for the cell chemistry, the usage of materials or any electrical characteristics. ISO/IEC 2012 All rights reserved v Electrically propelled road vehicles Dimensions and designation of second
22、ary lithium-ion cells 1 Scope This Publicly Available Specification (PAS) specifies a designation system as well as the shapes and dimensions for secondary lithium-ion cells for integration into battery packs and systems used in electrically propelled road vehicles including the position of the term
23、inals and any over-pressure safety device (OPSD). It is related to cylindrical, prismatic and pouch cells. The cell designation according to this PAS is intended to be applied to the cells used for electrically propelled road vehicles. This PAS does not apply to cells specifically used for mopeds, m
24、otorcycles and vehicles not primarily defined as road vehicles, i.e. material handling trucks or forklifts. The cell dimensions listed in this PAS are recommended but not restricted for use in passenger cars up to 3,5 t. The inner design, the cell chemistry, the electrical characteristics and any fu
25、rther properties of the cells are not defined in this PAS. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (in
26、cluding any amendments) applies. IEC 62660-1, Secondary lithium-ion cells for the propulsion of electric road vehicles Part 1: Performance testing 3 T erms an d definiti ons For the purposes of this document, the following terms and definitions apply. 3.1 cylindrical cell secondary lithium-ion cell
27、with a cylindrical hard case housing, terminal and over-pressure safety device 3.2 over-pressure safety device OPSD safety device to limit the gas pressure inside the cell EXAMPLE burst disc, pressure valve or predetermined breaking point 3.3 pouch cell secondary lithium-ion cell with a laminated ho
28、using consisting of compound foil and terminal 3.4 prismatic cell secondary lithium-ion cell with a prismatic hard case housing, terminal and over-pressure safety device PUBLICLY AVAILABLE SPECIFICATION ISO/IEC PAS 16898:2012(E) ISO/IEC 2012 All rights reserved 1 ISO/IEC PAS 16898:2012(E) 3.5 second
29、ary lithium-ion cell secondary single cell whose electrical energy is derived from the insertion/extraction reactions of lithium ions between the anode and the cathode NOTE 1 A secondary cell is a basic manufactured unit providing a source of electrical energy by direct conversion of chemical energy
30、. The cell consists of electrodes, separators, electrolyte, container and terminals and is designed to be charged electrically. NOTE 2 In this PAS, “cell” means the secondary lithium-ion cell to be used for the propulsion of electric road vehicles. 3.6 terminal point of connection of the cell with o
31、ther electric circuit elements 3.7 Type A cell cell with terminals located on the same side of the cell 3.8 Type B cell cell with terminals located on the opposite side of the cell 3.9 Type C cell cell other than Type A or Type B 4 Shape of construction and constituent parts of secondary lithium-ion
32、 cell 4.1 Shape of construction 4.1.1 General There are at least the following three construction shapes of cell: cylindrical cell; prismatic cell; pouch cell. 4.1.2 Cylindrical cell The cylindrical cell consists of a cell housing and one or two terminals. Figure 1 shows the types of cylindrical cel
33、l according to the location of the terminals.2 ISO/IEC 2012 All rights reserved ISO/IEC PAS 16898:2012(E) a) Type A b) Type B c) Type C Key 1 terminal 2 cell housing 3 OPSD NOTE 1 For Type C, the cell housing may be used as terminal. NOTE 2 The OPSD for Type C is often combined with the terminal, bu
34、t may also be located elsewhere. Figure 1 Cylindrical cell 4.1.3 Prismatic cell The prismatic cell consists of cell housing and one or two terminals. Figure 2 shows the types of prismatic cell according to the location of the terminals. ISO/IEC 2012 All rights reserved 3 ISO/IEC PAS 16898:2012(E) a)
35、 Type A b) Type B c) Type C Key 1 terminal 2 cell housing 3 OPSD NOTE For Type C, the cell housing may be used as terminal. Figure 2 Prismatic cell 4.1.4 Pouch cell The pouch cell consists of cell housing and two terminals. Figure 3 shows the types of pouch cell according to the location of the term
36、inals. a) Type A b) Type B4 ISO/IEC 2012 All rights reserved ISO/IEC PAS 16898:2012(E) Key 1 terminal 2 cell housing Figure 3 Pouch cell 4.2 Position of the OPSD The OPSD, if present, shall be included in the outer geometry of the cell. For the determination of the location of the OPSD the following
37、 code shall be used. a) Cylindrical cells: RA OPSD is located between the terminals for Type A cells; RO OPSD is located opposite the terminals for Type A cells; RT OPSD is located at the terminal side for Type B and C cells; RM OPSD is located at the casing. b) Prismatic cells: PA OPSD is located b
38、etween the terminals for Type A cells; PO OPSD is located opposite the terminals for Type A cells; PF OPSD is located on the flat side of the cell; PW OPSD is located at the wide side of the cell. 5 Designation of cell Cells shall be designated as follows: A 1 A 2 A 3 A 4 N 1 /N 2 /N 3whereA 1 desig
39、nates application in which:V is the application of batteries for electrically propelled road vehiclesA 2 designates battery system in which:I is lithium ionA 3 designates the construction shape (see 4.1) of the cell in which:R is cylindrical;P is prismatic;F is pouch; A 4 designates the type of the
40、cell in terms of the locations of the terminals, in which:A is Type A; ISO/IEC 2012 All rights reserved 5 ISO/IEC PAS 16898:2012(E)B is Type B;C is Type C;N 1 is the diameter (if R) or the thickness (if P and F) in millimetres rounded up to the next whole number;N 2 is the width (if P and F) in mill
41、imetres rounded up to the next whole number (N 2not shown if R);N 3 is the height in millimetres rounded up to the next whole number excluding the terminals;N 3 is the total height in millimetres rounded up to the next whole number including the termi- nals If A 3is R and A 4is C (cylindrical cell o
42、f Type C), then the value of N 3 shall be used instead of N 3 . If P and R, the dimensions N 1 , N 2and N 3shall be the dimension of cell housing that is composed of can and lid. The other components of cell such as terminal, OPSD, label, sensor, outer film, etc. are not included in the dimensions N
43、 1 , N 2and N 3 . 6 Measurement conditions The dimension of a cell shall be measured at (25 2) C in accordance with the tolerance as specified in IEC 62660-1. The cell shall be measured at position which is not affected by the state of charge and pressure of cell. The measuring position shall be doc
44、umented by the cell supplier. The thickness N 1of a pouch cell shall be measured at 100 % SOC by applying a force to the entire electrode stack area of the cell while holding the cell between boards for 2 s. The applied surface pressure shall be in the range 5 kPa to 30 kPa as agreed between custome
45、r and manufacturer. Other measurement conditions may be defined according to the agreement between customer and manufacturer. 7 Dimensions for the selected cell design 7.1 General The tolerances for the dimensions given in the data sheets of the cell manufacturers should be considered. 7.2 Cylindric
46、al cells The dimensions for cylindrical cells are specified in Figure 4 and Table 1.6 ISO/IEC 2012 All rights reserved ISO/IEC PAS 16898:2012(E) NOTE 1 Values for the variables are given in Table 1. NOTE 2 For Type C cells, the dimensions h and H are identical. Figure 4 Designation of dimensions for
47、 a cylindrical cell Table 1 Dimensions for cylindrical cells Dimensions in millimetres Designation a(A 1 A 2 A 3 A 4 N 1 /N 2 /N 3 ) Design dimensions OPSD D h H D i p p VIRA38/136 37,7 136 145 32,5 D/2 RO VIRA38/138 38 138 143 29 8 19 RO VIRA54/137 54 137 145 35 13 27 RO VIRA54/215 54 215 223 35 13
48、 27 RO VIRB27/ 27 66 RM VIRC19/66 19 66 RM VIRC40/92 40 92 RM VIRC40/108 40 108 RM aDetails for designation are given in Clause 5. 7.3 Prismatic cells The dimensions for prismatic cells are specified in Figure 5 and Table 2. ISO/IEC 2012 All rights reserved 7 ISO/IEC PAS 16898:2012(E) NOTE Values fo
49、r the variables are given in Table 2. Figure 5 Designation of dimensions for a prismatic cell8 ISO/IEC 2012 All rights reserved ISO/IEC PAS 16898:2012(E) Table 2 Dimensions for prismatic cells Dimensions in millimetres Designation a(A 1 A 2 A 3 A 4 N 1 /N 2 /N 3 ) Design dimensions OPSD T W h H p p VIPA12/120/81 12 120 80,5 105 628 6 PA VIPA12/160/228 12 160 228 275 32 T/2 PA VIPA13/12
