EN ISO 16380-2018 Road vehicles - Blended fuels refuelling connector.pdf

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1、BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06Road vehicles - Blended fuels refuelling connectorBS EN ISO 16380:2018National forewordThis British Standard is the UK implementation of EN ISO 16380:2018. It is identical to ISO 16380:2014, incorporating amendment 1:20

2、16. It supersedes BS ISO 16380:2014+A1:2016, which is withdrawn.The start and finish of text introduced or altered by amendment is indicated in the text by tags. Tags indicating changes to ISO text carry the number of the ISO amendment. For example, text altered by ISO amendment 1 is indicated by .T

3、he UK participation in its preparation was entrusted to Technical Committee GSE/40, Gas supply equipment for natural gas vehicles.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provision

4、s of a contract. Users are responsible for its correct application. The British Standards Institution 2018 Published by BSI Standards Limited 2018ISBN 978 0 580 99312 1ICS 75.200Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under

5、 the authority of the Standards Policy and Strategy Committee on 30 June 2014.Amendments/corrigenda issued since publicationDate Text affected30 November 2016 Implementation of ISO amendment 1:201631 July 2018 This corrigendum renumbers BS ISO 16380:2014+A1:2016 as BS EN ISO 16380:2018BRITISH STANDA

6、RDBS EN ISO 16380:2018EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 16380June 2018ICS 75.200EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGCEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2018 CEN Ref. No. EN ISO 16380:2018:

7、EAll rights of exploitation in any form and by any means reserved worldwide for CEN national MembersRoad vehicles - Blended fuels refuelling connector (ISO 16380:2014, including Amd 1:2016)Vhicules routiers - Pistolet de remplissage pour les mlanges de carburants gazeux (ISO 16380:2014, y compris Am

8、d 1:2016)Straenfahrzeuge - Betankungsanschluss fr Mischkraftstoffe (ISO 16380:2014, einschlielich Amd 1:2016)This European Standard was approved by CEN on 2 February 2018.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European

9、 Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.This European Standard exists in three official versions (En

10、glish, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.CEN members are the national standards bodies of Austria, Belgium,

11、 Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Sw

12、itzerland, Turkey and United Kingdom.English VersionEN ISO 16380:2018 (E)European forewordThe text of ISO 16380:2014, including Amd 1:2016 has been prepared by Technical Committee ISO/TC 22 “Road vehicles” of the International Organization for Standardization (ISO) and has been taken over as EN ISO

13、16380:2018 by Technical Committee CEN/TC 301 “Road vehicles” the secretariat of which is held by AFNOR.This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2018, and conflicting national stand

14、ards shall be withdrawn at the latest by December 2018.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN shall not be held responsible for identifying any or all such patent rights.According to the CEN-CENELEC Internal Regulatio

15、ns, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,

16、 Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.Endorsement noticeThe text of ISO 16380:2014, including Amd 1:2016 has been approved by CEN as EN ISO 16380:2018 without any mo

17、dification.iiBS EN ISO 16380:2018ISO 16380:2014+A1:2016Foreword vIntroduction vi1 Scope . 12 Normative references 23 Terms and definitions . 24 General construction requirements . 35 Nozzles 56 Standard receptacle dimensions . 66.1 Standard receptacle dimensions Size 1 (M200, M250, M350) 66.2 Standa

18、rd receptacle dimensions size 2 (N200, N250) 107 Receptacles 138 Instructions .139 Marking .1410 Tests 1510.1 General requirements 1510.2 User interface 1510.3 Impact resistance . 1610.4 Receptacle protective caps. 1610.5 Leakage at room temperature 1610.5.1 Nozzle . 1610.5.2 Receptacle . 1710.6 Val

19、ve operating handle 1710.7 Abnormal loads . 1710.7.1 Test in the unpressurised condition 1810.7.2 Test in the pressurized condition . 1810.8 Rocking/twisting 1810.9 Mounting hardware torque . 1910.10 Leakage test at low and high temperatures 1910.10.1 Leakage test .1910.10.2 Test 1910.10.3 Requireme

20、nts 2010.10.4 Operation test 2010.11 Durability 2010.11.1 Durability cycling .2010.11.2 Ozone ageing 2210.11.3 Seal material compatibility 2210.11.4 Ten day moist ammonia-air stress cracking .2310.11.5 Electrical resistance .2310.12 Hydrostatic strength . 2310.13 Corrosion resistance . 2310.13.1 Noz

21、zles 2310.13.2 Receptacles 2410.14 Deformation . 2410.15 Non-igniting evaluation 2410.16 Vibration resistance . 2410.17 Hydrogen embrittlement 2410.18 Pressure tight protective cap (PTPC) . 2510.18.1 Leakage . 2510.18.2 Durability cycling .2510.18.3 Abuse. 26 ISO 2014 All rights reserved iiiContents

22、 PageBS EN ISO 16380:2018ISO 16380:2014+A1:201610.18.4 Impact resistance .2610.18.5 Corrosion resistance 2610.18.6 Hydrostatic strength 27Annex A (informative) Table of nozzle characteristics .33Annex B (informative) Manufacturing and production test plan 34Annex C (informative) Receptacle test fixt

23、ure .35Annex D (informative) Nozzle clearance dimensions 45Bibliography .46iv ISO 2014 All rights reservedBS EN ISO 16380:2018ISO 16380:2014+A1:2016ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of

24、 preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental

25、, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO

26、/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibili

27、ty that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of pat

28、ent declarations received (see www.iso.org/patents). Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as info

29、rmation about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 25, Vehicles using gaseous fuel. ISO 2014 All rights reserve

30、d vBS EN ISO 16380:2018ISO 16380:2014+A1:2016IntroductionA nozzle certified to this International Standard will be functionally compatible from a safety and performance perspective with all listed receptacles of compatible profile and system pressure. Similarly, a receptacle certified to this Intern

31、ational Standard will be functionally compatible from a safety and performance perspective with all listed nozzles of compatible profile and system pressure.As there can eventually be many different kinds of nozzles and receptacles available from a variety of manufacturers which, for safety reasons,

32、 shall all be compatible with each other, this International Standard specifies a series of receptacle profiles. These standard profiles incorporate the design specifications (mating materials, geometry, and tolerances) which can be considered in the certification of a submitted nozzle or receptacle

33、.The construction and performance of nozzles and receptacles are based on the observation that four main parameters affect user safety and system compatibility.vi ISO 2014 All rights reservedBS EN ISO 16380:2018Road vehicles Blended fuels refuelling connector1 ScopeThis International Standard applie

34、s to compressed blended fuels vehicle nozzles and receptacles hereinafter referred to as devices, constructed entirely of new, unused parts and materials. Compressed blended fuels fuelling connection nozzles consist of the following components, as applicable:a) Receptacle and protective cap (mounted

35、 on vehicle) (see Clause 7);b) Nozzle (mounted on dispenser side) (see Clause 5).This International Standard applies to devices which have a service pressure of 20 MPa, 25 MPa, and 35 MPa hereinafter referred to in this International Standard as see 9.1 c): size 1: M200, M250, and M350; size 2: N200

36、 and N250.This International Standard refers to service pressures of 20 MPa, 25 MPa, and 35 MPa for size 1 and 20 MPa and 25 MPa for size 2.This International Standard applies to devices with standardised mating components (see 5.8 and 7.7).This International Standard applies to connectors whicha) p

37、revent blended fuels vehicles from being fuelled by dispenser stations with working pressureshigher than the vehicle fuel system working pressure,b) allow blended fuels vehicles to be fuelled by dispenser stations with working pressures equal to orlower than the vehicle fuel system working pressure,

38、c) allow blended fuels vehicles to be fuelled by dispenser stations for compressed natural gas,d) allow blended fuels vehicles to be fuelled by compressed natural gas dispenser stations withworking pressures equal to or lower than the vehicle fuel system working pressure,e) prevent blended fuels veh

39、icles size 1 being refuelled on blended fuels dispenser stations equippedwith a size 2 nozzle and vice versa,f) prevent natural gas vehicles from being fuelled by blended fuels station, and dispensers, andg) prevent pure hydrogen vehicles from being fuelled by blended fuels station dispensers.This I

40、nternational Standard is applicable to mixtures of hydrogen from 2 % to 30 % in volume and compressed natural gas containing:a) natural gas in accordance with ISO 15403-1 and ISO 15403-2;b) pure hydrogen in accordance with ISO 14687-1 or ISO/TS 14687-2.All references to pressures (MPa) throughout th

41、is International Standard are to be considered gauge pressures unless otherwise specified.INTERNATIONAL STANDARD ISO 16380:2014+A1:2016 ISO 2014 All rights reserved 1BS EN ISO 16380:2018ISO 16380:2014+A1:20162 Normative referencesThe following documents, in whole or in part, are normatively referenc

42、ed in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking P

43、art 1: Static and dynamic strain testingISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquidsISO 9227, Corrosion tests in artificial atmospheres Salt spray testsISO 11114-4, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Par

44、t 4: Test methods for selecting metallic materials resistant to hydrogen embrittlementISO 14175, Welding consumables Gases and gas mixtures for fusion welding and allied processesISO 14687-1, Hydrogen fuel Product specification Part 1: All applications except proton exchange membrane (PEM) fuel cell

45、 for road vehiclesISO/TS 14687-2, Hydrogen Fuel Product Specification Part 2: Proton exchange membrane (PEM) fuel cell applications for road vehiclesISO 15500-2:2012, Compressed natural gas (CNG) fuel system components Part 2: Performance and general test methodsISO 15403-1, Natural gas Natural gas

46、for use as a compressed fuel for vehicles Part 1: Designation of the qualityISO/TR 15403-2, Natural gas Natural gas for use as a compressed fuel for vehicles Part 2: Specification of the qualityEN 10204, Metallic products Types of inspection documents3 Terms and definitionsFor the purposes of this d

47、ocument, the following terms and definitions apply.3.1air, dryair with moisture content such that the dew point of the air at the required test pressure is at least 11 C below the ambient test temperature3.2hydrostatic pressurepressure to which a component is tested to verify the structural strength

48、 of the component3.3working pressuremaximum pressure that the blended fuels refuelling connector can be expected to withstand in actual service (calculatory base: service pressure times 1,25)3.4service pressuresettled pressure of 20 MPa, 25 MPa, and 35 MPa at a uniform gas temperature of 15 C3.5posi

49、tive locking meansfeature which requires actuation of an interlocking mechanism to allow connection/disconnection of the nozzle from the receptacle2 ISO 2014 All rights reservedBS EN ISO 16380:2018ISO 16380:2014+A1:20163.6compressed blended fuels refuelling nozzledevice which permits quick connection and disconnection of fuel supply hose to the compressed blended fuels receptacle in a safe manner, hereafter referred to as compressed blended fuels nozzle3.7compressed blended fuels refuelling receptacledevice conn

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