1、BS ISO 8082-1:2009 ICS 65.060.80 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BRITISH STANDARD Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures Part 1: General machinesThis British Standard was published
2、 under the authority of the Standards Policy and Strategy Committee on 30 September 2009 BSI 2009 ISBN 978 0 580 65801 3 Amendments/corrigenda issued since publication Date Comments BS ISO 8082-1:2009 National foreword This British Standard is the UK implementation of ISO 8082-1:2009. It supersedes
3、BS ISO 8082:2003 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee AGE/29, Forestry machinery. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necess
4、ary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations.BS ISO 8082-1:2009Reference number ISO 8082-1:2009(E) ISO 2009INTERNATIONAL STANDARD ISO 8082-1 First edition 2009-08-15 Self-propelled ma
5、chinery for forestry Laboratory tests and performance requirements for roll-over protective structures Part 1: General machines Machines forestires automotrices Essais de laboratoire et exigences de performance pour les structures de protection au retournement Partie 1: Machines communes BS ISO 8082
6、-1:2009 ISO 8082-1:2009(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing.
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9、address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2009 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either
10、 ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2009 All rights reservedBS ISO 8082-1:2009 ISO 80
11、82-1:2009(E) ISO 2009 All rights reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms, definitions and symbols 2 4 Static laboratory tests.4 5 Performance requirements.11 6 Reporting results.13 Annex A (normative) Test report for ISO 8082-114 Bibliography16 BS ISO 8082-1:20
12、09 ISO 8082-1:2009(E) iv ISO 2009 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. E
13、ach member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Internati
14、onal Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standa
15、rds adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject
16、 of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 8082-1 was prepared by Technical Committee ISO/TC 23, Tractors and machinery for agriculture and forestry, Subcommittee SC 15, Machinery for forestry. This first edition of ISO 8082-1 cancels and
17、replaces ISO 8082:2003, of which it constitutes a minor revision. Whereas machines having a rotating platform with cab and boom on the platform remain excluded from the scope of this part of ISO 8082, the restructuring of the standard into discrete parts allows those machines to be addressed in ISO
18、8082-2. ISO 8082 consists of the following parts, under the general title Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures: Part 1: General machines Part 2: Machines having a rotating platform with a cab and boom on the platform
19、BS ISO 8082-1:2009 INTERNATIONAL STANDARD ISO 8082-1:2009(E) ISO 2009 All rights reserved 1Self-propelled machinery for forestry Laboratory tests and performance requirements for roll-over protective structures Part 1: General machines 1 Scope This part of ISO 8082 establishes a consistent, reproduc
20、ible means of evaluating the forcedeflection characteristics of roll-over protective structures (ROPS) on self-propelled forestry machines under static loading, and prescribes performance requirements for a representative specimen under such loading. It is applicable to forwarders, skidders, feller-
21、bunchers, processors, harvesters and log loaders, as defined in ISO 6814. It is not applicable to machines having a rotating platform with a cab and boom on the platform, which are addressed by ISO 8082-2. NOTE The requirement levels and testing procedures of this part of ISO 8082 are the same as th
22、ose of ISO 3471 2 . 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 14
23、8-1, Metallic materials Charpy pendulum impact test Part 1: Test method ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs with specified property classes Coarse thread and fine pitch thread ISO 898-2:1992, Mechanical properties of fast
24、eners Part 2: Nuts with specified proof load values Coarse thread ISO 3164, Earth-moving machinery Laboratory evaluations of protective structures Specifications for deflection-limiting volume ISO 6814, Machinery for forestry Mobile and self-propelled machinery Terms, definitions and classification
25、BS ISO 8082-1:2009 ISO 8082-1:2009(E) 2 ISO 2009 All rights reserved3 Terms, definitions and symbols For the purposes of this document, the following terms, definitions and symbols (see Table 1) apply. 3.1 roll-over protective structure ROPS system of structural members whose primary purpose is to r
26、educe the possibility of a seat-belted operator being crushed should the machine roll over NOTE These structural members include any subframe, bracket, mounting, socket, bolt, pin, suspension or flexible shock absorber used to secure the system to the machine frame, but exclude mounting provisions t
27、hat are integral with the machine frame. 3.2 deflection-limiting volume DLV orthogonal approximation of a large, seated, male operator as defined in ISO 3411 wearing normal clothing and a protective helmet 3.3 falling-object protective structure FOPS system of structural members arranged in such a w
28、ay as to provide operators with reasonable protection from falling objects (e.g. trees, rocks) 3.4 operator protective structure OPS system of structural members arranged in such a way as to minimize the possibility of operator injury from penetrating objects (such as whipping saplings, branches and
29、 broken winch lines) 3.5 simulated ground plane SGP flat surface on which, after rolling, a forestry machine is assumed to come to rest 3.5.1 lateral simulated ground plane LSGP for a machine coming to rest on its side, the plane 15 away from the DLV about the horizontal axis within the plane establ
30、ished in the vertical plane passing through the outermost point See Figure 1. NOTE The LSGP is established on an unloaded ROPS and moves with the member to which load is applied while maintaining its 15 angle with respect to the vertical. 3.5.2 vertical simulated ground plane VSGP rollbar ROPS for a
31、 machine coming to rest in an upside-down position, the plane defined by the top cross- member of the ROPS and that front (or rear) part of the machine likely to come in contact with flat ground at the same time as the ROPS and capable of supporting the upside-down machine NOTE The VSGP moves with t
32、he deformed ROPS. BS ISO 8082-1:2009 ISO 8082-1:2009(E) ISO 2009 All rights reserved 33.6 machine mass m maximum mass declared by the manufacturer, including attachments in the operating condition and with tools, ROPS and all reservoirs filled, but excluding towed equipment (e.g. chippers, planters,
33、 discs) and any load that could be carried on the machine Table 1 Symbols Symbol Description Unit U Energy absorbed by the structure, related to machine mass J F Force N m Machine mass kg Deflection of ROPS mm Key 1 upper ROPS member to which the lateral load is applied 2 outermost point from the en
34、d view of member (1) 3 vertical plane parallel to the machine longitudinal centreline through line (4) 4 vertical line through point (2) 5 lateral simulated ground plane Figure 1 Determination of lateral simulated ground plane (LSGP) BS ISO 8082-1:2009 ISO 8082-1:2009(E) 4 ISO 2009 All rights reserv
35、ed4 Static laboratory tests CAUTION Some of the tests specified in this part of ISO 8082 involve the use of processes which could lead to a hazardous situation. 4.1 Facilities Facilities for securing the ROPS/machine frame assembly to the bedplate, as specified in the following, and for applying lat
36、eral, longitudinal and vertical loads, shall be provided. The DLV and its location shall be in accordance with ISO 3164. The DLV shall be fixed firmly to the same part of the machine to which the operators seat is normally secured, and shall remain there during the entire formal test period. For mac
37、hines with a reversible operators position, the DLV is to be considered as the combined clearance zones for the two positions. 4.2 Instruments The test apparatus shall be equipped with instruments for measuring the force applied to the protective structure and the deflection (deformation) of the str
38、ucture. The instrument accuracy shall be in accordance with Table 2. Table 2 Instrument accuracy requirements Measurement Accuracy aDeflection of ROPS 5 % of maximum deflection measured Force applied to ROPS 5 % of maximum force measured aThe percentages are nominal ratings of the accuracy of the in
39、strumentation and shall not be taken to indicate that a compensating overtest is required. 4.3 Apparatus 4.3.1 General 4.3.1.1 Assembly of ROPS to machine frame The ROPS shall be attached to the machine frame or body as it would be on an operating machine. A complete machine is not required for the
40、evaluation; however, the machine frame or body and ROPS mounting shall represent an operating installation. All normally detachable windows, panels, doors and other non-structural elements shall be removed so that they neither contribute to, nor detract from, the structural evaluation. 4.3.1.2 ROPS/
41、machine attachment to bedplate The ROPS/machine-frame assembly shall be secured to the bedplate so that the members connecting the assembly and bedplate experience minimal deflection during testing. During lateral loading, the ROPS/machine-frame assembly shall not receive any support from the bedpla
42、te, other than that due to the initial attachment. Connections to the bedplate shall be directly from the machine frame at or near the front-axle support and the rear drive support. For articulated machines, if both frames are used in the evaluation, the hinge shall be locked so that the frames are
43、in a straight line. If the frame on which the ROPS is mounted is used alone, the connections shall be at or near the extreme ends of the frame (see Figure 2). BS ISO 8082-1:2009 ISO 8082-1:2009(E) ISO 2009 All rights reserved 54.3.1.3 Elimination of energy absorbers The assembly shall be secured or
44、modified or both so that any machine element that might be considered as suspension (rubber, gas, gas-oil or mechanical spring) shall be effectively eliminated as an energy absorber. However, the ROPS-structural members may include suspension or flexible shock absorbers, which shall not be altered.
45、4.3.2 Vertical loading For vertical loading, there is no limitation on securing or supporting the ROPS/machine-frame assembly, except that no repair or straightening of the assembly shall be carried out. Figure 2 Machine attachment to bedplate 4.4 Test procedures 4.4.1 General The test procedures sh
46、all consist of the operations specified in 4.4.2 (lateral loading), 4.4.3 (vertical loading) and 4.4.4 (longitudinal loading), carried out in that order. No repair or straightening of any ROPS/machine member shall be carried out during or between the lateral, vertical and longitudinal loading. NOTE
47、The figures referred to are illustrative and not intended to restrict the design of loading devices. 4.4.2 Lateral loading 4.4.2.1 The forcedeflection characteristics shall be determined by lateral loading of the top major longitudinal members of the ROPS. 4.4.2.2 For a ROPS having more than two pos
48、ts, the lateral loading shall be applied through a load- distribution device having a length not greater than 80 % of the horizontal distance, L, between the front and rear posts of the ROPS (see Figure 3). In the case of curved structural members, the load-distribution device may be attached to the
49、 ROPS but shall not have any affect on the strength of the ROPS. 4.4.2.3 For all one- or two-post ROPS, initial loading shall be dictated by the length, L, and the vertical projections of the front and rear planes of the DLV. The load application point may not be within L/3 of the ROPS structure. Should the L/3 point be between the vertical projection of the DLV and the ROPS structure, the load application point shall be moved away from the structure until it enters the vertical proje
