1、STD-BSI PAS 32-2-ENGL 1999 Lb24bb9 0784854 7b7 PRODUCT ASSESSMENT SPECIFICATION Specification for examination and test of new lifts before putting into service - Part 2: Hydraulic lifts ICs 91.140.90 NO COPYING WITHOUT ES1 PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW PAS 32-2:1999 on 15 June 1999
2、 Amd. No. Date O BSI a6-1999 ISBN O 680 33013 3 Comments STD-ElSI PAS 32-2-ENGL 1999 I Lb2LibbS 0784856 53T H PAS 32-21999 Contents Page Foreword 11 1 Scope 1 2 Risk assessment 1 3 Test documentation 1 4 Test and examination 1 STD-BSI PAS 32-2-ENGL 1777 II 162?4bb7 078?4857 ?47b PAS 32-2: 1999 Forew
3、ord Lifts Directive 95/ 16/EC requires the installer of a lift to take responsibility for its design, manufacture, installation and placing upon the market. For conformity assessment the Directive requires that before placing upon the market and putting into service a lift shall have undergone certa
4、in procedures including inspection and test. The inspection and test procedures may be undertaken by the installer provided that: a) the installer can demonstrate the necessary expertise by having an appropriate quality b) the lift conforms to a harmonized standard; or c) the lift has an EC Design E
5、xamination Certificate from a Notified Body. assurance system; and either The level of quality assurance may vary in accordance with which conformity assessment route applies, i.e. IS0 9001, IS0 9002 or IS0 9003. This specification provides tests and examination requirements deemed to ensure conform
6、ity to BS EN 81-2:1998. It does not cover every clause in BS EN 81-2:1998 as many requirements are covered by the installer?s quality control procedures. This specification does cover the tests in of annex D of BS EN 81-2: 1998, as well as tests that do not fall within the installer?s quality contro
7、l system; for example, the depth of the pit to ensure conformity to arrangement drawings. It is recognized that certain tests/checks can be carried out more effectively before installation, and that others should only be made on-site unless it can be demonstrated by a quality control procedure and r
8、isk assessment that they can be performed with equal effectiveness off-site. Answer boxes in this specification that contain a shaded square imply that the test should be carried out on-site. This specification does not carry the full force of a British Standard but is intended for use as a guidance
9、 document. This specification omits some of the tests specified in BS 5655-10, but includes some new tests as well as the tests specified in annex D of BS EN 81-2: 1998. It is intended to review this specification in July 2000. This Product Assessment Specification has been prepared and published by
10、 BSI which retains its ownership and copyright. BSI reserves the right to withdraw or amend this Product Assessment Specification on receipt of authoritative advice that it is appropriate to do so. This Product Assessment Specification will be reviewed at intervals not exceeding two years and any am
11、endments arising from the review will be published in an amended Product Assessment Specification and publicized in Update Standards. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a Product
12、Assessment Specification does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages i and ii, pages 1 to 29 and a back cover. 11 O BSI 06-1999 STD.BSI PAS 32-2-ENGL 3999 Lb24bb 078485A 302 PAS 32-2:1999 1 Scope This
13、 Product Assessment Specification (PAS) specifies requirements for testing, examination and recording results for new hydraulic lifts conforming to BS EN 81-2: 1998, before putting into service. 2 Risk assessment The purpose of this PAS is to ensure that the safety requirements of BS EN 81-2:1998 ar
14、e complied with and that the associated risks are addressed. This PAS does not contain its own risk assessment but utilizes the risk assessment in BS EN 81-2:1998. 3 Test documentation The following documents are required for the tests and examination to be carried in accordance with annex C of BS E
15、N 81-2:1998: - general arrangement drawing; - electrical schematic drawing; - copies of test certificates; - copy of Quality Assurance Certificate (if appli - Notified Body approvals (if applicable). able) covering design and manufacture; 4 Test and examination The test and examination shall be carr
16、ied out in accordance with Table 1. To ensure conformity to BS EN 81-2:1998 all questions should be answered. Some sections may be completed at different stages during the manufacture, installation and test. NOTE Test methods are detailed in annex D of BS EN 81-2:1998. 0 BSI 06-1999 1 STD-BSI PAS 32
17、-2-ENGL It777 Lb24bb7 0784859 247 = PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts 1.0 Basic characteristics L Location I Layout drawing Reference No. Length of travel 1 Number of levels served Total. n Rated load. (Kg). Front. u Rear. Side. In
18、staller I 1 L Lift serial number r Installer type reference 7 Power supply Voltage. (V) Phases. n Frequency. (Hz) n Wire 3/4 or 5? Rated Speed. (mk) I I Location of machine room Above well 0 Below well U At side Is the above in accordance with information on the layout drawing / wiring diagram or th
19、e other information sheets? Yes r O BSI 06-1999 STD.BSI PAS 32-2-ENGL 1977 LLZlibbY 070LiAb0 TbO I PAS 32-21999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 2.0 Machine and pulley room 2.1 Main switch Does the installed main switch conform to t
20、he specification? Is the main switch control mechanism easily identifiable and accessible from the machine room doorway? (See 13.4.2 of EN 81-2:1998) Is the main switch lockable in the OFF position? (See 13.4.2 of EN 81-2:1998) 2.2 Lighting Does the lighting conform to 6.3.6 of EN 81-2:1998? 2.3 Dim
21、ensions Are the dimensions the minimum specified in 6.3.2 of EN 81-2:1998? 2.4 Access Is there safe access as defined in 6.2 of EN 81-2:1998? 2.5 Safety signs Are notices and signs in place in accordance with 15.4 Of EN 81-2:1998? 2.6 Power unit type Is the correct power unit supplied? Specified 71
22、Yes Yes rl Yes FI Yes rl Yes PI Yes rl Yes pl I i . Specified I 1 Yes I 1 2.7 Oil cooler N/A II Specified 1-1 Yes 1-1 Is the correct oil cooler supplied? B BSI 06-1999 3 STD-BSI FAS 32-2-ENGL 1999 D 1b29bb7 07848bL 7T7 E PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger a
23、nd gooddpassenger lifts (continued) 2.0 Machine and pulley room (continued) 2.8 Controller type Is the correct controller type supplied? 2.9 Emergency release Does the emergency operation system(s) function correctly as specified in 12.9 of EN 81-2: 1998? Are the instructions specified in 16.4.3 of
24、EN 8 1-2: 1998 displayed? 2.10 Machine room ventilation Is the machine room ventilated as specified in 6.3.0 of EN 81-21199% 2.11 Doordtrap doors Are the machine room doors or trap doors fitted with a suitable lock conforming to 6.3.3.3 of EN 81-2:1998? 2.12 Communication Is there a communication de
25、vice in place and working as specified in 14.2.3.4 of EN 81-2:1998? Specified -1 Yes II N/A II Yes n Yes rl Yes rI Yes rl Yes rl 4 8 BSI 06-1999 PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 3.0 Well 3.1 Clearance and run-bys NOTE
26、In a) and 0, h = 0.0352 for indirect acting lifts. For direct acting lifts, h = O see 5.7.1.1f) of EN 81-219981 a) With the ran in its ultimate position, confirm, with reference to Figure 1, that: i) the rail lengths can accommodate a further travel of at least (0.1 + h) m see 5.7.1.la) of EN 81-2:1
27、9981 ii) the dimension of the standing area on the car roof to the first striking point above is at least (1.0 + h) m see 5.7.1.lb) of EN 81-2:1998 iii) the free vertical distance between the lowest part of the ceiling of the well and the highest item of equipment on the car roof excluding iv) is at
28、 least (0.3 + h) m see 5.7.1.1c)l) of EN 81-2:1998 iv) the free vertical distance between the lowest part of the ceiling and the highest part of the guide shoeshollers, rope attachments, header, or parts of vertically sliding doors should be at least (0.1 + h) m see 6.7.1.112) of EN 81-2:19981 Speci
29、fied Il Specified I rnl Specified Il Specified Km Distance Actual 77 Actual Actual Actual - STD-BSI PAS 32-2-ENGL 1799 II Lh24bb9 07848b3 77T = PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 3.0 Well (continued) Is there sufficient
30、space above the car to accommodate, resting on one face, a rectangular block 0.5 m x 0.6 m x 0.8 m? See 5.7.1.ld) of EN 81-2:1998 For indirect acting lifts, is there at least 0.1 m above the ram to the first striking point? See 5.7.1.le) of EN 81-2: 19981 w Guide level Yes rl Yes 5 Floor level Figur
31、e 1 - Overhead clearances b) With the car resting on its fully compressed buffers, is the further guided travel of the balancing weight at least (0.1 + 0.035ua2) m? (See 5.7.1.2 of N/A FI EN 81-211998) Yes I7 Distance Actual 6 O BSI 06-1999 PAS 32-21999 Table 1. Result of test and examination for hy
32、draulic passenger and gooddpassenger lifts :continued) 3.0 Well (continued) 9 With the car resting on its fully compressed Duffers, confirm the following (see Figure 2) Yes II i) Is there sufficient space below the car to accommodate, resting on one face, a rectangular block 0.5 m x 0.6 m x 1.0 m? S
33、ee 6.7.2.3a) of EN 81-2:19981 Yes II ii) Is there a free vertical space between the bottom of the pit and the lowest part of the car excluding the area in iiill of at least 0.5 m? See 6.7.2.3b) of EN 81-219981 Yes n iii) Is there a free vertical distance of at least 0.1 m, within a horizontal distan
34、ce of 0.15 m, between: 1) clamping/pawl devices, the apron, or parts of the vertical sliding door and adjacent walls; and 2) the lowest parts of the car and the guide rails? See 6.7.2.3b) of EN 81-2:1998 Yes II iv) Except for the items in iii), is there a free vertical distance of at least 0.3 m bet
35、ween the highest parts in the pit and the lowest part of the car? See 6.7.2.3) of EN 81-2:1998 Ram J Guide rail I“r w Floor level Figure 1 - Bottom clearances Distance LI El PAS 32-21999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 3.0 Well (co
36、ntinued) d) If there is an inverted jack, is the distance between the ram head and the first striking point in the pit at least 0.5 m (0.1 m with a screen)? See 5.7.2.3d) of EN 81-2:19981 Distance N/A FI Yes II Actual NIA FI Yes II Actual r7J e) If there is a telescopic jack with a guiding yoke, is
37、there 0.5 m between the lowest yoke and the pit floor with the jack fully collapsed? See 6.7.2.3e) of EN 81-219981 NIA 17 Yes II Actual f) With the jack fully extended, is there at least (0.1 + h) m further guided travel for the balancing weight? (See 6.7.2.4 of EN 81-2: 1998) 3.2 Buffers Do the car
38、 buffers conform to those specified? No. Specified N/A FI 3.2.1 Energy accumulation buffers (linear type) With the car and its rated load placed on the buffer($, and the ropes slack, does the compression correspond to that given by the characteristic curve of the buffer (as provided by the buffer su
39、pplier or lift supplier)? See D.2n) of EN 81-219981 3.2.2 Energy accumulation buffers (non-linear type) N/A I Yes 11 Is the buffer CE marked? 3.2.3 Energy dissipation buffers (oil type) When the car and its rated load is brought into contact with the buffer at speed as designed see 10.4.3.2) of EN 8
40、1-2:19981, confirm that there is no deterioration to the lift or buffer N/A II Yes Yes II Is the buffer CE marked? 8 8 BSI 06-1999 - STD-ESI PAS 32-2-EMGL 1977 m Lb24bbi 078q8bb 409 = PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 3
41、.0 Well (continued) 3.3 Protection in the well a) Is there a balancing weight screen fitted? (See 6.6.1 of EN 81-2:1998) b) For adjacent lifts, is there a screen in the pit extending 2.5 m above the lowest landing floor? (See 6.6.2.1 of EN 81-2:1998) c) If the distance between the moving parts of ad
42、jacent lifts is less than 0.5 m, is there a full screen height? (See 6.6.2.2 of EN 81-2:1998) d) Does the ram head of the inverted jack screen conform to 5.7.2.3d) of EN 81-2:1998? e) Do the inspection doors and inspection traps conform to 5.2.2 of EN 81-2: 1998? 0 Does the access to the pit conform
43、 to 6.7.2.2 of EN 81-2:1998? g) For partially enclosed wells, is there screening conforming to 5.2.1.2 and Figure 1 of EN 81-2:1998? h) Does the well conform to 6.2.1.2 of EN 81-2:1998? NIA 1-1 NIA NIA NIA Yes LI Yes p-1 Yes FI Yes p-1 Yes I9 Yes rl 9 O BSI 06-1999 STD-BSI PAS 32-2-ENGL 1777 E lL2Li
44、h57 0789b7 315 E PAS 32-2: 1999 Table 1. Result of test and examination for hydraulic passenger and goodslpassenger lifts (continued) I 3.0 Well (continued) 3.4 Landing door assemblies a) Is the running clearance between door panels and between panels and uprights, lintels or sills no more than 6 mm
45、? (See 7.1 of EN 81-2:1998) b) Does no recess or projection on the face of the sliding door panel exceed 3 mm? (See 7.5.1 of EN 81-2: 1998) NIA FI c) If there is a fire test certificate required, is it available and in order? Yes II Y es 0 d) Are the landing doors correctly fire rated for the instal
46、lation? Rating Min. Specified e) If glass panels are used, are these marked as specified in 7.2.3.5 of EN 81-2:1998? Specified 1 Actual I I NIA I) f) Has one of the options for child protection in 7.2.3.6 of EN 81-2:1998 been adopted? 3.5 Landing door locks a) Are the correct door locks fitted? b) A
47、re all the door locks CE marked? Specified 71 Yes n 3.6 Lighting Yes r- a) Does the lighting level in the well conform to 5.9 of EN 81-2:1998? O BSI 06-1999 10 PAS 32-21999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 3.0 Well (continued) 3.7 C
48、ar and Balancing Weight Guide Rails a) Is the designation of the guide rails in accordance with that specified? b) Is the pitch of the rail fixings in accordance with the layout drawing? Car Balancing weight Car Balancing weight Specified O Actual D Specified I 1 Specified U Actual U Actual D Actual
49、 rIl STD-BSI PAS 32-2-ENGL 1797 m LbZLibb7 07848b9 198 PAS 32-2:1999 Table 1. Result of test and examination for hydraulic passenger and gooddpassenger lifts (continued) 4.0 Car, inspection operation and entrance clearances 4.1 Car Specified -1 Actual 171 a) What is the weight of the empty car? Specified -1 Actual -1 b) Does the available floor area, related to rated load and maximum number of passengers, conform to 8.2 of EN 81- 2: 1998? c) Is each glass panel (if used) correctly marked in accordance with 8.3.2.4 o
