1、BSI Standards Publication Terrestrial photovoltaic (PV) modules Guidelines for increased confidence in PV module design qualification and type approval PD IEC/TS 62941:2016National foreword This Published Document is the UK implementation of IEC/TS 62941:2016. The UK participation in its preparation
2、 was entrusted to Technical Committee GEL/82, Photovoltaic Energy Systems. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct
3、 application. The British Standards Institution 2016. Published by BSI Standards Limited 2016 ISBN 978 0 580 88000 1 ICS 27.160 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document was published under the authority of the Standards Policy and Stra
4、tegy Committee on 29 February 2016. Amendments/corrigenda issued since publication Date Text affected PUBLISHED DOCUMENT PD IEC/TS 62941:2016 IEC TS 62941 Edition 1.0 2016-01 TECHNICAL SPECIFICATION Terrestrial photovoltaic (PV) modules Guidelines for increased confidence in PV module design qualifi
5、cation and type approval IEC TS 62941:2016-01(en) 2 IEC TS 62941:2016 IEC 2016 CONTENTS FOREWORD . 4 1 Scope 6 2 Normative references. 6 3 Terms, definitions and acronyms 7 4 Documentation requirements . 10 5 Resource management 10 5.1 Provision of resources for product warranty system 10 5.2 Succes
6、sion planning . 10 6 Product realization . 10 6.1 General . 10 6.2 Planning of product realization 11 6.3 Determination of requirements related to the product . 11 6.4 Review of requirements related to the product . 11 6.5 Customer communication 12 6.6 Organization manufacturing feasibility . 12 6.7
7、 Design and development . 12 6.7.1 Design and development planning 12 6.7.2 Design and development inputs 12 6.7.3 Manufacturing process design inputs 13 6.7.4 Design and development outputs 13 6.7.5 Manufacturing process design outputs 13 6.7.6 Design and development validation 13 6.7.7 Control of
8、design and development changes . 14 6.8 Purchasing 14 6.8.1 Purchasing process 14 6.8.2 Purchasing information . 15 6.8.3 Verification of purchasing process 15 6.9 Production and service provision . 15 6.9.1 Control of production and service provision 15 6.9.2 Control plan . 16 6.9.3 Validation of p
9、rocesses for production and services provisions 17 6.9.4 Identification and traceability 17 6.9.5 Customer property . 18 6.9.6 Preservation of product 18 6.10 Control of monitoring and measuring equipment . 18 6.10.1 General . 18 6.10.2 Control of performance rating (IV) measurement equipment 18 7 M
10、onitoring and measurement . 19 7.1 Customer satisfaction 19 7.2 Monitoring and measurement of a manufacturing process 19 7.3 Monitoring and measurement of product 20 7.4 Ongoing product monitoring . 20 7.5 Internal audit . 20 7.6 Control of nonconforming product 20 7.6.1 Control of nonconforming pro
11、duct . 20 7.6.2 Analysis of data . 21 PD IEC/TS 62941:2016IEC TS 62941:2016 IEC 2016 3 7.7 Continual improvement 21 7.8 Corrective and preventive action 21 Annex A (informative) Correspondence between ISO 9001:2008 and IEC TS 62941 22 Bibliography . 25 PD IEC/TS 62941:2016 4 IEC TS 62941:2016 IEC 20
12、16 INTERNATIONAL ELECTROTECHNICAL COMMISSION _ TERRESTRIAL PHOTOVOLTAIC (PV) MODULES GUIDELINES FOR INCREASED CONFIDENCE IN PV MODULE DESIGN QUALIFICATION AND TYPE APPROVAL FOREWORD 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all
13、national electrotechnical committees (IEC National Committees). The object of IEC is to promote international co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in addition to other activities, IEC publishes International Standards, Tech
14、nical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with may participate in this preparatory wor
15、k. International, governmental and non- governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with conditions determined by agreement between the two organizations. 2
16、) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international consensus of opinion on the relevant subjects since each technical committee has representation from all interested IEC National Committees. 3) IEC Publications have the form of recommen
17、dations for international use and are accepted by IEC National Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any misinterpretation by any e
18、nd user. 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications transparently to the maximum extent possible in their national and regional publications. Any divergence between any IEC Publication and the corresponding national or regional public
19、ation shall be clearly indicated in the latter. 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any services carried out by independ
20、ent certification bodies. 6) All users should ensure that they have the latest edition of this publication. 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and members of its technical committees and IEC National Committees for any per
21、sonal injury, property damage or other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications. 8) Attention is drawn to the Normative re
22、ferences cited in this publication. Use of the referenced publications is indispensable for the correct application of this publication. 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent rights. IEC shall not be held responsible f
23、or identifying any or all such patent rights. The main task of IEC technical committees is to prepare International Standards. In exceptional circumstances, a technical committee may propose the publication of a technical specification when the required support cannot be obtained for the publication
24、 of an International Standard, despite repeated efforts, or the subject is still under technical development or where, for any other reason, there is the future but no immediate possibility of an agreement on an International Standard. Technical specifications are subject to review within three year
25、s of publication to decide whether they can be transformed into International Standards. IEC TS 62941, which is a technical specification, has been prepared by IEC technical committee 82: Solar photovoltaic energy systems. PD IEC/TS 62941:2016IEC TS 62941:2016 IEC 2016 5 The text of this standard is
26、 based on the following documents: FDIS Report on voting 82/994/DTS 82/1049/RVC Full information on the voting for the approval of this technical specification can be found in the report on voting indicated in the above table. This publication has been drafted in accordance with the ISO/IEC Directiv
27、es, Part 2. The committee has decided that the contents of this publication will remain unchanged until the stability date indicated on the IEC web site under “http:/webstore.iec.ch“ in the data related to the specific publication. At this date, the publication will be Transformed into an Internatio
28、nal standard reconfirmed, withdrawn, replaced by a revised edition, or amended. A bilingual version of this publication may be issued at a later date. PD IEC/TS 62941:2016 6 IEC TS 62941:2016 IEC 2016 TERRESTRIAL PHOTOVOLTAIC (PV) MODULES GUIDELINES FOR INCREASED CONFIDENCE IN PV MODULE DESIGN QUALI
29、FICATION AND TYPE APPROVAL 1 Scope This Technical Specification is applicable to sites manufacturing photovoltaic (PV) modules certified to IEC 61215 or IEC 61646 for design qualification and type approval. The design qualification and type approval of PV modules depend on appropriate methods for pr
30、oduct and process design, as well as appropriate control of materials and processes used to manufacture the product. This technical specification lays out best practices for product design, manufacturing processes, and selection and control of materials used in the manufacture of PV modules that hav
31、e met the requirements of IEC 61215, IEC 61646, or IEC 62108. These guidelines also form the basis for factory audit criteria of such sites by various certifying and auditory bodies. The object of this technical specification is to provide more confidence in the ongoing consistency of performance an
32、d reliability of certified PV modules. The requirements of this technical specification are defined with the assumption that the quality management system of the organization has already fulfilled the requirements of ISO 9001 or equivalent quality management system. By maintaining a manufacturing sy
33、stem in accordance with this guideline, PV modules are expected to maintain their performance as determined from the test sequences in IEC 61215, IEC 61646, or IEC 62108. This technical specification is applicable to all PV modules independent of design and technology i.e. flat panel, concentrator p
34、hotovoltaic (CPV). Quality controls for CPV and nonconventional flat-plate manufacturing will differ somewhat from those of more conventional designs; this technical specification has not considered these differences. 2 Normative references The following documents, in whole or in part, are normative
35、ly referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 60812, Analysis techniques for system reliability Procedure fo
36、r failure mode and effects analysis (FMEA) IEC 60891, Photovoltaic devices Procedure for temperature and irradiance corrections to measured I-V characteristics IEC 60904-1, Photovoltaic devices Part 1: Measurement of photovoltaic current-voltage characteristics IEC 60904-2, Photovoltaic devices Part
37、 2: Requirements for photovoltaic reference devices IEC 60904-3, Photovoltaic devices Part 3: Measurement principles for terrestrial photovoltaic (PV) solar devices with reference spectral irradiance data IEC 60904-4, Photovoltaic devices Part 4: Reference solar devices Procedures for establishing c
38、alibration traceability PD IEC/TS 62941:2016IEC TS 62941:2016 IEC 2016 7 IEC 60904-7, Photovoltaic devices Part 7: Computation of the spectral mismatch correction for measurements of photovoltaic devices IEC 60904-9, Photovoltaic devices Part 9: Solar simulator performance requirements IEC 61215, Cr
39、ystalline silicon terrestrial photovoltaic (PV) modules Design qualification and type approval IEC 61646, Thin-film terrestrial photovoltaic (PV) modules Design qualification and type approval IEC 61730-1, Photovoltaic (PV) module safety qualification Part 1: Requirements for construction IEC 61730-
40、2, Photovoltaic (PV) module safety qualification Part 2: Requirements for testing IEC TS 61836, Solar photovoltaic energy systems Terms, definitions and symbols IEC 61853-1, Photovoltaic (PV) module performance testing and energy rating Part 1: Irradiance and temperature performance measurements and
41、 power rating IEC 62108, Concentrator photovoltaic (CPV) modules and assemblies Design qualification and type approval IEC 62759-1, Photovoltaic (PV) modules Transportation testing Part 1: Transportation and shipping of module package units IEC TS 62915, Photovoltaic (PV) modules Retesting for type
42、approval, design and safety qualification 1IEC TS 62916, Bypass diode electrostatic discharge susceptibility testing for PV modules 1ISO/IEC Guide 98-3:2008, Uncertainty of measurement Part 3: Guide to the expression of uncertainty in measurement 3 Terms, definitions and acronyms For the purposes of
43、 this document, the terms and definitions in ISO 9000:2005, IEC TS 61836 and the following apply. 3.1 containment action taken to protect the customer from the effect of a situation. Containment may include correcting an existing situation or adding additional screening or retesting 3.2 control plan
44、 documented description of the systems and processes required for controlling the product and process quality by addressing the key characteristics and engineering requirements _ 1To be published. PD IEC/TS 62941:2016 8 IEC TS 62941:2016 IEC 2016 3.3 customer end user, investor, installer who purcha
45、ses modules from the organization 3.4 design lifetime design target period during which PV modules are expected to safely satisfy the specified performance under the specified conditions Note 1 to entry: Specified conditions include application of use, installation environment configurations and ope
46、ration conditions of the PV module in use. The design target period is set considering changes in performance of PV modules due to aging degradation of parts and materials used in the stated environment. 3.5 Design Failure Mode and Effects Analysis DFMEA application of the Failure Mode and Effects A
47、nalysis (FMEA) method specifically to product/service 3.6 define, measure, analyse, improve and control DMAIC data-driven quality strategy for improving processes and an integral part of a Six Sigma quality initiative 3.7 electrostatic discharge ESD sudden flow of electricity between two electricall
48、y charged objects caused by contact, an electrical short, or dielectric breakdown Note 1 to entry: Electrostatic discharge events are known to damage semiconductor devices such as diodes. 3.8 Failure, Modes and Effects Analysis FMEA document that defines the design, process, or solution with require
49、ments and includes potential modes, causes and severity of effects of failure, along with an evaluation of the likelihood of their occurrence and ease of detection Note 1 to entry: FMEA provides a mechanism to prioritize the risks and take appropriate mitigation steps. 3.9 key materials materials that affect safety, reliability, or product performance of the PV module Note 1 to entry: Key materials may include indirect materials. Those materials which are used
