1、Transport packaging Small load container systems Part 3: Bond Stackable System (BSS) PD ISO/TS 19709-3:2016 BSI Standards Publication WB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06National foreword This Published Document is the UK implementation of ISO/TS 19709-3:2016. The UK participatio
2、n in its preparation was entrusted to Technical Committee PKW/0, Packaging. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correc
3、t application. The British Standards Institution 2016. Published by BSI Standards Limited 2016 ISBN 978 0 580 88219 7 ICS 55.020 Compliance with a British Standard cannot confer immunity from legal obligations. This Published Document was published under the authority of the Standards Policy and Str
4、ategy Committee on 30 June 2016. Amendments/corrigenda issued since publication Date Text affected PUBLISHED DOCUMENT PD ISO/TS 19709-3:2016 ISO 2016 Transport packaging Small load container systems Part 3: Bond Stackable System (BSS) Emballage Systmes de transport de petites charges Partie 3: Systm
5、es gerbage crois (SCG) TECHNICAL SPECIFICATION ISO/TS 19709-3 Reference number ISO/TS 19709-3:2016(E) First edition 2016-06-15 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E)ii ISO 2016 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in Switzerland All rights reserved. Unless othe
6、rwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
7、below or ISOs member body in the country of the requester. ISO copyright office Ch. de Blandonnet 8 CP 401 CH-1214 Vernier, Geneva, Switzerland Tel. +41 22 749 01 11 Fax +41 22 749 09 47 copyrightiso.org www.iso.org PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E)Foreword iv Introduction v 1 Scope . 1
8、2 Normative references 1 3 T erms and definitions . 1 4 Characteristics 2 5 Dimensions, masses and applied loads 2 5.1 BSS SLC 2 5.1.1 Main dimensions and tolerances . 2 5.1.2 Detailed dimensions for BSS SLCs 4 5.2 Accessories . 6 6 Essential functional features 12 6.1 BSS SLC .12 6.2 Carrying handl
9、es 13 6.3 Vertical ribs for lifting grippers .14 6.4 Centering holes 15 6.5 BSS-SLC base 15 7 Material .15 8 Marking and labelling 15 Annex A (informative) Bond stacking of palletized loads on transport pallets with a size of 1 200 mm 1 000 mm .16 Annex B (informative) Colours 18 ISO 2016 All rights
10、 reserved iii Contents Page PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO te
11、chnical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates close
12、ly with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria n
13、eeded for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the subject of pate
14、nt rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any trade name used
15、 in this document is information given for the convenience of users and does not constitute an endorsement. For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Bar
16、riers to Trade (TBT) see the following URL: Foreword - Supplementary information The committee responsible for this document is ISO/TC 122, Packaging. ISO 19709 consists of the following parts, under the general title Transport packaging Small load container systems: Part 1: Common requirements and
17、test methods Part 2: Column Stackable System (CSS) Technical Specification Part 3: Bond Stackable System (BSS) Technical Specificationiv ISO 2016 All rights reserved PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Introduction The small load container (SLC) system specified in this part of ISO 19709 w
18、as first conceived for handling, storage and transport of goods and designed to meet the needs of automotives manufacturers and their suppliers. The multi-functional design of its elements allow a SLC system manufactured in accordance with ISO 19709 to meet the requirements of different manual, mech
19、anical and automatic handling, transport and storage systems in the automotive industry transportation chain. It is likely that this system of SLCs and accessories will frequently be used in a pool. The special characteristic of the system specified in ISO 19709 is the self-securing mechanism of the
20、 unit load in the column stack. For this reason this system is called column stackable system. The CS system consists of the following elements: CSS-SLC; Lid the prefix “D” reflects the German term for “lid” (Deckel); Pallet cover the prefix “A” reflects the German term for “cover” (Abdeckung). The
21、use of CSS-SLC systems with palletized loads is discussed in Annex A. ISO 2016 All rights reserved v PD ISO/TS 19709-3:2016 Transport packaging Small load container systems Part 3: Bond Stackable System (BSS) 1 Scope This part of ISO 19709 specifies the main characteristics and the testing of durabl
22、e, reusable, parallelepipedic containers and their accessories which form a bond stackable system (BSS) designed to contain bulk or precisely located component loads up to maximum load of 20 kg used for automotive industry applications. 2 Normative references The following documents, in whole or in
23、part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 19709-1: 1) , Transport packaging Small loa
24、d container systems Part 1: Common requirements and test methods 3 T erms a nd definiti ons For the purposes of this document, the terms and definitions given in ISO 19709-1 and the following apply. 3.1 BSS small load container small load container (SLC) with special functional features which ensure
25、 a mutual compatibility 3.2 self-securing design feature which allows the base of an BSS-SLC to interlock with a system pallet to ensure stability of a stack of BSS-SLCs without use of additional securing measures such as strapping, stretch, or shrink wrapping 3.3 pallet cover system element with a
26、safeguarding and protective function that closes the top of the loading unit with a level surface that distributes the mass of overlying loads in a stack 3.4 SLC capacity usable inner volume which is calculated by multiplying the usable inner length by the usable inner width (both measured at half h
27、eight) and the usable inner height 3.5 SLC lid (D 65, D 45, D 35) BSS-SLC and CSS-SLC system elements with virtually neutral height for protection of the cargo Note 1 to entry: The prefix “D” reflects the German term for “lid” (Deckel). 1) To be published. TECHNICAL SPECIFICATION ISO/TS 19709-3:2016
28、(E) ISO 2016 All rights reserved 1 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Note 2 to entry: The number 65 means lid for the 600 mm 400 mm size containers. The number 45 means lid for the 400 mm 300 mm size containers. The number 35 means lid for the 300 mm 200 mm size containers. 3.6 SLC unit
29、load load consisting of a SLC which forms a unit for handling, transport, stacking and storage 4 Characteristics The heights of BSS SLCs are determined in such a way that when used in combination with a 150 mm high pallet and a cover they form a nominal unit load height of 1 000 mm (see Annex A). Th
30、e bond stackable system is characterized by the following features: a) maximum load: 20 kg; b) “load space” and “functional space for handling” are clearly separated; c) smooth, flat internal SLC surfaces without undercuts permit rapid, reliable manual removal of the contents and mechanical/automati
31、c filling and emptying; d) functional features see Clause 6. 5 Dimensions, masses and applied loads 5.1 BSS SLC 5.1.1 Main dimensions and tolerances When tested in accordance with ISO 19709-1:, Annex A, A.2.1, A.2.2 and A.2.4, the main dimensions of the BSS SLC shall be as given in Table 1. The flan
32、ge height shall be 15 mm (see Figure 1). 1 Key 1 height flange height Figure 1 Flange height The stacking clearance shall ensure an easy location when two BSS SLCs are stacked. Stacking clearance in length and width of two BSS SLCs may not exceed 4,8 mm.2 ISO 2016 All rights reserved PD ISO/TS 19709
33、-3:2016 ISO/TS 19709-3:2016(E) To ensure the functioning of the BSS, the overall height of an individual BSS SLC shall be 147,5 mm or 213 mm or 280 mm. NOTE For the area base module of 300 mm 200 mm only, the height ratios of 147,5 mm is applicable. Table 1 Main dimensions of BSS SLCs Dimensions in
34、millimetres Type Nominal dimension LWH Length Width Height Tolerance outer inner tolerance outer inner tolerance total inner usable inner height F 6429 600 400 280 594 540 0 -4,8 396 361,5 0 -3,2 280 257 242 1 6422 600 400 213 213 190 175 6415 600 400 147 147, 5 124,5 109,5 4329 400 300 280 396 342,
35、5 0 -3,2 297 263 0 -2,4 280 257 242 1 4322 400 300 213 213 190 175 4315 400 300 147 147, 5 124,5 109,5 3215 300 200 147 297 241 0 -2,4 198 161 0 -1,6 147, 5 144,5 129,5 1 When tested in accordance with ISO 19709-1: , Annex A, A.2.1, A.2.2 and A.2.4, volumes and masses of BSS SLC shall be as given in
36、 Table 2. Table 2 Volumes and masses of BSS SLCs Type Volume dm 3 Tare mass 1 % kg Nominal load kg Nominal stacking load kg outer usable inner (capacity) 6429 65 48 2,97 20 600 6422 51 34,9 2,6 6415 35 22 2,1 4329 33 22 1,85 4322 25,5 16,2 1,61 4315 17 10 1,29 3215 8,7 5,3 0,57 20 400 ISO 2016 All r
37、ights reserved 3 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) 5.1.2 Detailed dimensions for BSS SLCs Detailed dimensions for BSS SLC shall be as given in Figures 2, 3 and 4. Dimensions in millimetres a Key a Usable inner height. SLC type A B C D E F G H I J K L M N O P Q R S T 6415 594 396 147, 5 5
38、40 361,5 109,5 212 82 92 92 65,5 563 366 567 30 210 15 556 280 4 6422 594 396 213 540 361,5 190 212 82 92 92 41,5 563 366 567 30 210 15 556 280 4 6429 594 396 280 540 361,5 242 212 82 92 92 41,5 563 366 567 30 210 15 556 280 4 Figure 2 BSS SLC type 6415 and BSS SLC type 64294 ISO 2016 All rights res
39、erved PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres a Key a Usable inner height. SLC type A B C D E F G H I J K L M N O P Q R T 4315 396 297 147, 5 342,5 263 109,5 212 82 92 42,5 65,5 365 266 369,5 30 211 15 257 4 4322 396 297 213 342,5 263 190 212 82 9 42,5 41,5 365 266 36
40、9,5 30 211 15 257 4 4329 396 297 280 342,5 263 242 212 82 92 42,5 41,5 365 266 369,5 30 211 15 257 4 Figure 3 BSS SLC type 4315 and BSS SLC type 4329 ISO 2016 All rights reserved 5 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres a Key a Usable inner height. SLC type A B C D E
41、 F G H J K L M N O P Q R S T 3215 297 198 147, 5 241 161 129,5 212 82 42,5 65,5 267 168 269 30 153 15 260 70 4 Figure 4 BSS SLC type 3215 5.2 Accessories The essential dimensions of BSS SLC accessories shall be as given in Table 3. The detailed dimensions for accessories shall be as given in Figures
42、 5 to 9. NOTE 1 BSS SLCs can be used with or without accessories. Their use is a matter for agreement between the partners in the transportation chain. NOTE 2 If lids are used, the usable inner height of BSS SLCs differs (see Table 1). NOTE 3 The main functions of lids are to protect the SLC content
43、s against environmental impacts and, when sealed, against unauthorized access. When lids are fitted, they do not increase the BSS SLC stacking height.6 ISO 2016 All rights reserved PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) NOTE 4 Pallet cover protects the BSS SLC unit loads against water and dus
44、t, provides a stacking location for the upper pallet and act as clasps to retain column stacked BSS SLCs. Table 3 Essential dimensions for BSS-SLC accessories Dimensions in millimetres Name of the ele- ment Type Nominal dimension LBH Length Width Height 1 % mass kg 1 % outer inner tolerance outer in
45、ner tolerance Lid D 65 600 400 16 562,5 0 -2,8 365 0 -1,8 16 13,5 0,67 D 45 400 300 13,5 365 0 -1,8 267 0 -1,45 0,27 D 35 300 200 17 267, 8 0 -1,45 169,6 0 -0,9 17 0,09 Pallet cover A 1208 1 200 800 25 1 204 1 197 +9,6 0 808 800 +6,4 0 94 6,1 A 1210 1 200 1000 1 205,5 1 196 +9,6 0 1 007, 5 998 +8 0
46、67,7 9,35 EXAMPLE D 65 means lid for 600 mm 400 mm containers. A 1210 means cover for 1 200 mm 1 000 mm pallets. ISO 2016 All rights reserved 7 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres Lid A B C D E F G H I J K L M D 65 562,5 365 13 16 3 541,5 359 210 36 8,5 555 280 3,
47、5 Figure 5 Lid D 658 ISO 2016 All rights reserved PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres Lid A B C D E F G H I J K L M D 45 365 267 10,5 13,5 3 344,8 261,3 211 36 8 358 - 3,5 Figure 6 Lid D 45 ISO 2016 All rights reserved 9 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(
48、E) Dimensions in millimetres Lid A B C D E F G H I J D 35 267, 8 169,6 12 17 2 246,7 164,3 260 70 3,5 Figure 7 Lid D 3510 ISO 2016 All rights reserved PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres Pallet cover A B C D E F G H I A 1208 1 204 808 94 15 25 590 160 800 1 196 Fi
49、gure 8 Pallet cover A 1208 ISO 2016 All rights reserved 11 PD ISO/TS 19709-3:2016 ISO/TS 19709-3:2016(E) Dimensions in millimetres P a l l e t cover A B C D E F G H I J K L M N A 1210 1 205,5 1 007, 5 67,7 998 1 196 27 15 396 700 160 15 10 1 086 676 Figure 9 Pallet cover A 1210 6 Essential functional features 6.1 BSS SLC Functional features of the BSS SLC shall be as give
