API RP 5C5-2003 Recommended Practice on Procedures for Testing Casing and Tubing Connections (THIRD EDITION)《套管和油管接头评价程序推荐作法.第3版 ISO 13679通过》.pdf

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1、Recommended Practice onProcedures for Testing Casing andTubing ConnectionsANSI/API RECOMMENDED PRACTICE 5C5THIRD EDITION, JULY 2003REAFFIRMED, AUGUST 2010ISO 13679:2002 (Identical), Petroleum and natural gas industriesProcedures for testing casing and tubing connectionsSpecial NotesAPI publications

2、necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed.API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and properly train and equip their employees, and

3、others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local, state, or federal laws.Information concerning safety and health risks and proper precautions with respect to particular materials and conditions should be obtained from the employer, th

4、e manufacturer or supplier of that material, or the material safety data sheet.Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither sho

5、uld anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. Sometimes a one-time extension of up to two years will be added to thi

6、s review cycle. This publication will no longer be in effect five years after its publication date as an operative API standard or, where an extension has been granted, upon republication. Status of the publication can be ascertained from the API Upstream Segment, telephone (202) 682-8000. A catalog

7、 of API publications and materials is published annually and updated quarterly by API, 1220 L Street, N.W., Washington, D.C. 20005.This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as

8、an API standard. Questions concerning the interpretation of the content of this standard or comments and questions concerning the procedures under which this standard was developed should be directed in writing to the general manager of the Upstream Segment, American Petroleum Institute, 1220 L Stre

9、et, N.W., Washington, D.C. 20005. Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director.API standards are published to facilitate the broad availability of proven, sound engineering and operating practices. These s

10、tandards are not intended to obviate the need for applying sound engineering judgment regarding when and where these standards should be utilized. The formulation and publication of API standards is not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equ

11、ipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights

12、 reserved. No part of this work may be reproduced, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, N.W., Washi

13、ngton, D.C. 20005.Copyright 2003 American Petroleum InstituteAPI Recommended Practice 5C5 / ISO 13679:2002iAPI Foreword This standard is under the jurisdiction of the API Standards Subcommittee on Tubular Goods (API C1/SC5). This API standard is identical with the English version of ISO 13769:2002.

14、ISO 13679 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum and natural gas industries, SC 5, Casing, Tubing, and Drilling Pipe. This standard shall become effective on the date printed on the cover but may be used voluntarily from the date of

15、publication. API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and here

16、by expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any federal, state, or municipal regulation with which this publication may conflict. Suggested revisions are invited and should be submitted to the Upstream Segment, API, 1220 L

17、Street, NW, Washington, DC 20005. API Recommended Practice 5C5 / ISO 13679:2002 ii Contents Page API Foreword . ii Foreword vi Introduction . vii 1 Scope 1 2 Normative references 1 3 Terms, definitions, symbols and abbreviated terms 2 3.1 Terms and definitions 2 3.2 Symbols and abbreviated terms 4 4

18、 General requirements 8 4.1 Connection geometry, test load envelope and performance data sheet 8 4.2 Quality control . 9 5 General test requirements . 9 5.1 Test classes . 9 5.2 Test matrix . 10 5.3 Test programme 14 5.4 Calibration and accreditation requirements 15 5.5 Rehearsal tests 16 5.6 Materi

19、al property tests . 16 5.7 Make-up and break-out procedures . 17 5.8 Internal pressure leak detection 18 5.9 Internal pressure leak trap device . 18 5.10 External pressure leak detection . 25 5.11 Data acquisition and test methods 28 5.12 Thermal cycling tests 30 6 Connection test specimen preparati

20、on 32 6.1 General connection test objectives . 32 6.2 Connection test specimen identification and marking . 33 6.3 Connection test specimen preparation 33 6.4 Connection test specimen machining . 35 6.5 Machining tolerances 36 6.6 Tolerance limits on machining objectives . 37 6.7 Grooved torque shou

21、lder 37 7 Test procedures . 38 7.1 Principle 38 7.2 Make-up/break-out tests 38 7.3 Test load envelope tests 40 7.4 Limit load tests 52 7.5 Limit load test path (see Figures 18 and 19) 55 8 Acceptance criteria 57 8.1 Make-up and break-out tests . 57 8.2 Test load envelope tests 58 8.3 Limit load test

22、s 58 9 Test reports . 59 Annex A (normative) Connection geometry and performance data sheet . 60 Annex B (informative) Connection test load envelope and limit loads 67 Annex C (normative) Data forms . 85 API Recommended Practice 5C5 / ISO 13679:2002 iii ISO 13679:2002(E) iv ISO 2002 All rights reser

23、vedAnnex D (normative) Connection full test report 115 Annex E (normative) Connection testing summary report.118 Annex F (informative) Frame load range determination .121 Annex G (informative) Interpolation and extrapolation considerations122 Annex H (informative) Special application testing 124 Ann

24、ex I (informative) Rationale for design basis 130 Annex J (normative) Independent seal testing of connections with metal-to-metal and resilient seals133 Bibliography139 Table 1 Test matrix Test series and specimen identification numbers.11 Table 2 Connection test specimen objectives for all CAL.32 T

25、able 3 Guidelines for selecting connection test specimens for testing a metal-to-metal sealing, tapered thread connection with a torque shoulder.33 Table 4 Tolerance limits on machining objectives.36 Table 5 Specimen description and summary of test series for a metal-to-metal sealing, tapered thread

26、 connection with a torque shoulder .38 Table 6 Test Series A load steps (see Figures 13 or 14, as applicable) Testing in quadrants I, II, III, IV (no bending) at ambient temperature 42 Table 7 Test Series B load steps without bending for connection rated equal to pipe body (see Figure 15) Testing in

27、 quadrants I and II without bending at ambient temperature 46 Table 8 Test Series B load steps with bending for connection rated equal to pipe body (see Figure 16) Testing in quadrants I and II with bending at ambient temperature 47 Table A.1 Connection geometry and performance property data sheet61

28、 Table A.2 Example Series A test load envelope for a connection rated equal to pipe body 178 mm D 10,16 mm wall thickness grade P-110 (7 in 29 lb/ft P-110) strength (see Figure A.1).62 Table A.3 Detailed load steps .63 Table B.1 Areas and dimensions .70 Table B.2 Required dimensions for critical cro

29、ss-section computation .84 Table F.1 Typical results from frame load range determination (200 kN to 2 000 kN)121 Figure 1 Connection application level test programme.12 Figure 2 Collared leak trap device for internal pressure leak detection19 Figure 3 Flexible boot leak trap device for internal pres

30、sure leak detection 20 Figure 4 Ported box leak trap device for internal pressure leak detection20 Figure 5 Internal pressure leak detection by bubble method .22 Figure 6 Example of a plot for determining leak detection sensitivity.23 Figure 7 Leak detection by helium mass spectrometer method 24 Fig

31、ure 8 Example set-up for Test Series A .25 API Recommended Practice 5C5 / ISO 13679:2002 iv ISO 13679:2002(E) ISO 2002 All rights reserved vFigure 9 Example of leak detection system for Test Series A 26 Figure 10 Test Series C thermal/mechanical cycles for CAL II, III, and IV. 30 Figure 11 Connectio

32、n test specimen nomenclature and unsupported length . 34 Figure 12 Torque shoulder pressure bypassing grooves. 37 Figure 13 Test Series A load path for connection rated greater than or equal to pipe body in compression 44 Figure 14 Test Series A load path for connection rated less than pipe body in

33、compression. 45 Figure 15 Test Series B load paths without bending for connection rated equal to pipe body 49 Figure 16 Test Series B load paths with bending for connection rated equal to pipe body . 50 Figure 17 Test Series B load paths for connection rated less than pipe body in compression and wi

34、th bending. 51 Figure 18 Limit load test paths for connections rated equal to or stronger than pipe body 53 Figure 19 Limit load test paths for connections weaker than pipe body 54 Figure B.1 Pipe body and connection test load envelopes at specified dimensions 68 Figure C.1 Recommended layout of mot

35、her joints for test and material specimens. 86 Figure G.1 Example premium connection design space 123 Figure J.1 Ported box leak trap device for internal pressure leak detection showing modifications for resilient seal 135 Figure J.2 Connection acceptance levels with resilient seal ring 136 Figure J

36、.3 Alternative testing sequence for a connection with metal-to-metal (MTM) and resilient seal (RS) features. 138 API Recommended Practice 5C5 / ISO 13679:2002 v ISO 13679:2002(E) vi ISO 2002 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federatio

37、n of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee.

38、 International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance wi

39、th the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires appro

40、val by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13679 was prepared by Technical Committ

41、ee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 5, Casing, tubing and drill pipe. API Recommended Practice 5C5 / ISO 13679:2002 vi ISO 13679:2002(E) ISO 2002 All rights reserved viiIntroduction This International Sta

42、ndard is part of a process to provide reliable tubing and casing connections for the oil and natural gas industry which are fit for purpose. It has been developed based on improvements to API Recommended Practice 5C5 and proprietary test procedures, with input from leading users, manufacturers and t

43、esting consultants from around the world. This International Standard represents the knowledge of many years of testing and qualification experiences. The validation of connection test load envelope and failure limit loads is relevant to design of tubing and casing for the oil and natural gas indust

44、ries. Tubing and casing are subject to loads which include internal pressure, external pressure, axial tension, axial compression, bending, torsion, transverse forces and temperature changes. The magnitude and combination of these loads result in various pipe body and connection failure modes. Altho

45、ugh pipe body test and limit loads are well understood in general, the same cannot be stated for the connection. These failure modes and loads are generally different and often less than that of the pipe. Consequently experimental validation is required. Well design matches the test and limit loads

46、of both the connection and pipe to the well conditions to provide load capacities with suitable reliability. The validation of test and limit loads requires testing at the extremes of performance parameters to these defined loads. Testing at the extremes of the performance parameters assures that th

47、e production population, which falls within these limits, will meet or exceed the performance of the test population. Thread connection performance parameters include dimensional tolerances, mechanical properties, surface treatment, make-up torque and the type and amount of thread compound. For typical proprietary connections, worst-case tolerances are known and defined in this International Standard. For other connect

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