1、 Part 4: Vessel Systems and Machinery RULES FOR BUILDING AND CLASSING STEEL VESSELS 2016 PART 4 VESSEL SYSTEMS AND MACHINERY (Updated July 2016 see next page) American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 2015 American Bureau of Shipping. All rights res
2、erved. ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA Updates July 2016 consolidation includes: February 2016 version plus Notice No. 1 and Corrigenda/Editorials February 2016 consolidation includes: January 2016 version plus Corrigenda/Editorials Rule Change Notice (201 6 ) Rule Change Noti
3、ce (2016) The effective date of each technical change since 1993 is shown in parenthesis at the end of the subsection/paragraph titles within the text of each Part. Unless a particular date and month are shown, the years in parentheses refer to the following effective dates: (2000) and after 1 Janua
4、ry 2000 (and subsequent years) (1996) 9 May 1996 (1999) 12 May 1999 (1995) 15 May 1995 (1998) 13 May 1998 (1994) 9 May 1994 (1997) 19 May 1997 (1993) 11 May 1993 Listing by Effective Dates of Changes from the 2015 Rules Notice No. 1 (effective on 1 February 2015) to the 2015 Rules, which is incorpor
5、ated in the 2016 Rules, is summarized below. EFFECTIVE DATE 1 February 2015 shown as (1 February 2015) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 4-6-2/3.5 Other Materials To align the requirements with IACS UR F2. (Incorpo
6、rates Notice No. 1) Notice No. 2 (effective on 1 July 2015) to the 2015 Rules, which is incorporated in the 2016 Rules, is summarized below. EFFECTIVE DATE 1 July 2015 shown as (1 July 2015) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Subject Stat
7、us/Remarks 4-7-2/1.11.2 Fixed Local Application Fire-fighting Systems To delete the reference to the vessels main propulsion and power generation, in line with IMO MSC.338(91). (Incorporates Notice No. 2) EFFECTIVE DATE 1 January 2016 shown as (2016) (based on the contract date for new construction
8、between builder and Owner) Part/Para. No. Title/Subject Status/Remarks 4-1-1/Table 2 Certification Details Propulsion, Maneuvering and Mooring Machinery To address the certification requirement for the podded propulsion units 4-1-1/Table 3 Certification Details Electrical and Control Equipment To pr
9、ovide the option of Tier 4 certification. 4-3-2/7.3.2(c) Hull Deflections NOT Accounted for in the Analysis To provide for an additional safety margin for the cases where hull deflections have not been considered in the analyses. 4-3-2/11.1.2(e)iv) To provide for an additional safety margin for the
10、cases where hull deflections have not been considered in the analyses. 4-3-4/7.7.2 Keyless Coupling To align the requirements with industry practice. 4-3-7/1.7.4 Ambient Conditions To align the requirements with 4-1-1/7.11 and 4-1-1/Table 8 of the Steel Vessel Rules. 4-3-7/5.1 Plans to be Submitted
11、To relocate plans/documents related to the machinery equipment and systems to from 3-2-14/25.5 to 4-3-7/5.1 or 4-3-7/5.3 and plans/ documents related to the structures from 4-3-7/5.1 or 4-3-7/5.3 to 3-2-14/25.5. ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 iii Part/Para. No. Title/Subject
12、Status/Remarks 4-3-7/5.3 Information to be Submitted To relocate plans/documents related to the machinery equipment and systems to from 3-2-14/25.5 to 4-3-7/5.1 or 4-3-7/5.3 and plans/ documents related to the structures from 4-3-7/5.1 or 4-3-7/5.3 to 3-2-14/25.5. 4-3-7/11.5 Pod Shaft Bearing To ali
13、gn the requirements with ISO 281. To extend the application of the requirement to all bearings. To introduce the modified rating life, L10mh. To provide a reasonable alleviation for the requirement of 65,000 hours bearing lifetime subject to the requirement of minimum lifetime exceeding the 5-years
14、time between surveys. 4-3-7/11.7 Lubricating System To introduce the oil-debris monitoring system (metal scan) to detect the passage of metallic particles in the bearing lubricating oil lines as an effective way to detect early sign of bearing deterioration. 4-3-7/11.11 Ventilation and Cooling To sp
15、ecify the requirements for the passive cooling case. 4-3-7/15.9.2 Shaft Bearing Monitoring To introduce the oil-debris monitoring system (metal scan) to detect the passage of metallic particles in the bearing lubricating oil lines as an effective way to detect early sign of bearing deterioration. To
16、 revise title to cover both acceptable monitoring systems. 4-3-7/Table 1 Podded Propulsion Instrumentation To clarify that for podded propulsion units not provided with a pressurized lubricating oil system and/or an air cooling system, the relevant instrumentation is not required. To align with the
17、change to 4-3-7/15.9.2. 4-6-2/9.13.1 General To include the fact that rescue boats can also be affected by the discharge water from the shell. 4-6-3/5.13.2 Multi-core Metallic Tubes Sheathed by Plastic Materials To align the requirements with the latest IEC requirements. 4-6-4/5.5.5(b) Emergency Bil
18、ge Suction To specify an adequate flow to the emergency bilge pump to maintain its discharge capacity. 4-6-4/13.5.3(b) Remote Means of Closure To align the requirements with the latest IEC requirements. 4-6-4/Table 4 Pipe Joint Limitations for Fuel Oil Piping To provide requirements for limitations
19、of Type G flanges. 4-6-5/Table 3 Pipe Joint Limitations for Cooling Water Systems To provide requirements for limitations of Type G flanges. 4-6-5/Table 5 Pipe Joint Limitations for Starting Air Systems To provide requirements for limitations of Type G flanges. 4-6-6/Table 1 Joint Limitations for St
20、eam Piping Systems To provide requirements for limitations of Type G flanges. To make the relationship between 4-6-6/Table 1 and 4-6-2/Table 7 for slip-on flange Type B. 4-6-6/Table 2 Pipe Joint Limitations for Feed Water Systems To provide requirements for limitations of Type G flanges. 4-6-7/Table
21、 2 Pipe Joint Limitations for Pneumatic Systems To provide requirements for limitations of Type G flanges. 4-7-3/11.3.3(c) Cables To align the requirements with the latest IEC requirements. 4-7-3/15.5.1(b) Breathing Apparatus To require an audible alarm and a visual or other device to remind the cre
22、w about the low volume of the air in the cylinder. 4-8-1/7.1 General To align the requirements with the latest IEC requirements. 4-8-1/7.3.1 Low Voltage To align the requirements with the latest IEC requirements. 4-8-2/9.11.2 Short-circuit Protection To specify that if generators are fitted with dif
23、ferential protection systems, then they need not simultaneously have a separate instantaneous trip function. 4-8-3/3.15.9 Dielectric Strength Test To align the requirements with the latest IEC requirements. 4-8-3/5.11.3 Dielectric Strength Test To align the requirements with the latest IEC requireme
24、nts. iv ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 Part/Para. No. Title/Subject Status/Remarks 4-8-3/8.5.10 Electrical Protection To clarify overvoltage, overcurrent and short circuit protection requirements of the semiconductor converter and the semiconductor devices associated with or
25、contained within. To reduce the proscribed protection requirements is to allow equipment makers to provide protection for their semiconductor converters and semiconductor devices that is appropriate to the semiconductor technology that they utilize. To consolidate alarm annunciation requirements upo
26、n operation of the protection scheme. To remove the requirement for the provision of an individual semiconductor fuse for each semiconductor device. 4-8-3/8.7 Inspection and Testing To align the requirements with the latest IEC requirements. 4-8-3/9.1 Standard of Compliance To align the requirements
27、 with the latest IEC requirements. 4-8-3/9.5 Flame Retardant Standard To align the requirements with the latest IEC requirements. 4-8-3/9.7 Fire Resistant Standard To align the requirements with the latest IEC requirements. 4-8-3/13.1 General To align the requirements with the latest IEC requirement
28、s. 4-8-3/13.3 Acceptable Types of Certified Safe Equipment To align the requirements with the latest IEC requirements. 4-8-3/Table 1B Degree of Protection of Electrical Equipment (Second IP Numeral) To include degree of protection “IP X9”, in line with the latest IEC requirements. 4-8-4/11.5 Lightin
29、g Distribution Boards To define “boundary wall”. 4-8-4/27.5.1 General To align the requirements with the latest IEC requirements. 4-8-4/27.5.2 Paint Stores To align the requirements with the latest IEC requirements. 4-8-4/27.5.3 Battery Room To align the requirements with the latest IEC requirements
30、. 4-8-4/27.5.4 Oxygen-acetylene Storage Room To align the requirements with the latest IEC requirements. 4-8-4/27.5.5 Helicopter Refueling Facilities To align the requirements with the latest IEC requirements. 4-8-4A1/7.1 Flame Retardant Test To align the requirements with the latest IEC requirement
31、s. 4-8-5/3.7.4(a) Mechanical Construction and Configuration To align the requirements with the latest IEC requirements. 4-8-5/5.3.1 General To remove the option for a single electrical propulsion motor with two sets of windings. 4-8-5/5.7.5 (Deleted) Semiconductor Converters To remove redundant requ
32、irements. 4-9-8/Table 1 Type Tests for Control, Monitoring and Safety Equipment To align the requirements with IACS UR E10. 4-9-8/Table 2 Tests for Unit Certification of Control, Monitoring and Safety Equipment To align the requirements with IACS UR E10. ABSRULES FOR BUILDING AND CLASSING STEEL VESS
33、ELS .2016 v Listing by Effective Dates of Changes from the 2016 Rules Notice No. 1 (effective on 1 July 2016) to the 2016 Rules, is summarized below. EFFECTIVE DATE 1 July 2016 shown as (1 July 2016) (based on the contract date for new construction between builder and Owner) Part/Para. No. Title/Sub
34、ject Status/Remarks 4-2-1/13.6.1 Quality Plan To align the requirements with modern manufacturing technology and current quality control procedures, in line with IACS UR M72. (Incorporates Notice No. 1) 4-2-1/Table 1 Required Material and Nondestructive Tests of Diesel Engine Parts To align the requ
35、irements with modern manufacturing technology and current quality control procedures, in line with IACS UR M72. (Incorporates Notice No. 1) 4-2-1/Table 2 Test Pressures for Parts of Internal-combustion Engines To align the requirements with modern manufacturing technology and current quality control
36、 procedures, in line with IACS UR M72. (Incorporates Notice No. 1) 4-2-1/13.7.1 Application To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.2 Engine Type D
37、efinition To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.3 Increase in Rated Power To align the requirements with IACS UR M71, which standardizes the defi
38、nition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporates Notice No. 1) 4-2-1/13.7.4 Type Tests To align the requirements with IACS UR M71, which standardizes the definition of Engine Approval and define low-, medium-, and high speed diesel engines. (Incorporat
39、es Notice No. 1) 4-2-1/13.9 Shop Tests of Internal Combustion, I.C. Engines To align the requirements with the updated IACS UR M51. (Incorporates Notice No. 1) 4-2-1/13.11.1 Application To incorporate IACS UR Z26, which replaces UR M5 refrigerating, stabilizing, ventilation and air conditioning mach
40、inery; and trunk to such spaces, provided they are not handling or using flammable liquids) are not considered to be high fire risk areas. (Incorporates Notice No. 1) 4-8-4/5.1.5(a) Maintenance Schedule of Batteries To align the requirements with the updated IACS UR E18, which clearly defines the st
41、ages for submitting the Maintenance Schedule of batteries. (Incorporates Notice No. 1) 4-8-5/3.7.1(d) Creepage Distances To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.
42、1(e) (Renumbered) Creepage Distances To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.1(f) (Deleted) Non-standardized Parts To align the requirements with the updated IAC
43、S UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.4(c) Shutters To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporate
44、s Notice No. 1) 4-8-5/3.7.4(e) Arc Flash and Associated Installation Requirements To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.7.5(a) Application To align the requireme
45、nts with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.11.2 Large Equipment Enclosure To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005
46、) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.13.2 Switchgear Tests To align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) 4-8-5/3.13.3 Cable Test after Installation To
47、align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) viii ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 Part/Para. No. Title/Subject Status/Remarks 4-8-5/3.15.4 Accessibility To
48、align the requirements with the updated IACS UR E11, which aligns with IEC 60502-1 (2009) and IEC 60502-2 (2005) with respect to testing. (Incorporates Notice No. 1) ABSRULES FOR BUILDING AND CLASSING STEEL VESSELS .2016 ix PART Table of Contents 4 Vessel Systems and Machinery CONTENTS CHAPTER 1 Gen
49、eral 1 Section 1 Classification of Machinery 2 CHAPTER 2 Prime Movers 18 Section 1 Diesel Engines . 25 Appendix 1 Plans and Data for Diesel Engines . 74 Appendix 2 Definition of Stress Concentration Factors in Crankshaft Fillets . 94 Appendix 3 Stress Concentration Factors and Stress Distribution at the Edge of Oil Drillings . 96 Appendix 4 Guidance for Spare Parts . 98 Appendix 5 Type Testing Procedure for Crankcase Explosion Relief Valves. 101 Appendix 6 Type Testing Procedure for Crankcase Oil Mist Detection/Monitoring and Alarm Arrangements 107 Appendix 7
