1、Aluminumstandards and data2013 Copyright 2013, The Aluminum Association, Inc.Unauthorized reproduction by photocopy or any other method is illegal.iNovember, 2013CONTENTSPage1. GENERAL INFORMATIONCharacteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Alloy and temper design
2、ations . . . . . . . . . . . . . . . . . . 1-3Metallurgical aspects. . . . . . . . . . . . . . . . . . . . . . . . . 1-11Nominal chemical compositions . . . . . . . . . . . . . . . . 1-13AA wrought alloys and similar foreign alloys. . . . . . 1-15Specifi cation cross reference. . . . . . . . . . . .
3、 . . . . . . . 1-17Mill product specifi cations . . . . . . . . . . . . . . . . . . . . 1-232. TYPICAL PROPERTIESTypical mechanical properties. . . . . . . . . . . . . . . . . . . 2-1Typical tensile properties at various temperatures. . . . 2-5Typical physical properties . . . . . . . . . . . . . .
4、. . . . . . 2-10Density calculation procedure. . . . . . . . . . . . . . . . . . 2-12Nominal densities . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-143. APPLICATION AND FABRICATIONWrought alloy products and tempers. . . . . . . . . . . . . . 3-1Specialty mill products . . . . . . . . . .
5、. . . . . . . . . . . . . . 3-7Comparative characteristics and applications . . . . . . . 3-8Typical heat treatments . . . . . . . . . . . . . . . . . . . . . . . 3-12Typical annealing treatments. . . . . . . . . . . . . . . . . . . 3-174. QUALITY CONTROLSampling and testing . . . . . . . . . . . .
6、. . . . . . . . . . . . . . 4-1Tension testing of foil . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Ultrasonic inspection. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6Identifi cation marking . . . . . . .
7、 . . . . . . . . . . . . . . . . . . 4-7Rivet identifi cation markings . . . . . . . . . . . . . . . . . . 4-12Color code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13Handling and storing aluminum . . . . . . . . . . . . . . . . 4-14Protective oil . . . . . . . . . . . . . .
8、 . . . . . . . . . . . . . . . . . 4-14Certifi cation documentation . . . . . . . . . . . . . . . . . . . 4-15Appendix 1Test specimen location . . . . . . . . . . . . . 4-16Appendix 2Tolerances. . . . . . . . . . . . . . . . . . . . . . . 4-185. TERMINOLOGY . . . . . . . . . . . . . . . . . . . . .
9、. . . . . . . . . 5-16. STANDARDS SECTIONLimits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1Components of clad products . . . . . . . . . . . . . . . . . . . 6-4Chemical composition limits. . . . . . . . . . . . . . . . . . . . 6-5Ultrasonic discontinuity limits . .
10、. . . . . . . . . . . . . . . . 6-7Acceptance criteria for corrosion . . . . . . . . . . . . . . . . 6-7Location for electrical conductivity measurements. . . 6-9Fracture toughness limits. . . . . . . . . . . . . . . . . . . . . . . 6-9Corrosion test criteria . . . . . . . . . . . . . . . . . . . .
11、. . . . 6-107. SHEET AND PLATEIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1Mechanical property limitsNon-heat-treatable alloys . . . . . . . . . . . . . . . . . . . . 7-3Heat-treatable alloys . . . . . . . . . . . . . . . . . . . . . . . 7-12Brazing sheet. . . .
12、. . . . . . . . . . . . . . . . . . . . . . . . . 7-22Weights per square foot. . . . . . . . . . . . . . . . . . . . . . . 7-23Weight conversion factors . . . . . . . . . . . . . . . . . . . . . 7-24Recommended bend radii for 90-degree cold bend. . 7-24Tolerances . . . . . . . . . . . . . . . . . .
13、. . . . . . . . . . . . . . . 7-26Painted sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31Commercial roofi ng and siding . . . . . . . . . . . . . . . . . 7-34Duct sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36Tread plate. . . . . . . . . . . . .
14、 . . . . . . . . . . . . . . . . . . . . 7-37Page8. FIN STOCKIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1Mechanical property limits . . . . . . . . . . . . . . . . . . . . . 8-2Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-29.
15、FOILIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1Unmounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2Laminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3Printed . . . . . . . . . . . . . . . . . . . . . . .
16、. . . . . . . . . . . . . . 9-410. WIRE, ROD AND BARROLLED OR COLD FINISHEDIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1Mechanical property limitsNon-heat-treatable alloys . . . . . . . . . . . . . . . . . . . 10-3Heat-treatable alloys . . . . . . . . . . . . . .
17、. . . . . . . . . 10-5Rivet and cold heading wire and rod . . . . . . . . . . . . . 10-6Computation of weight per foot . . . . . . . . . . . . . . . . 10-6Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-711. WIRE, ROD, BAR AND PROFILESEXTRUDEDIntroduction . . . . . .
18、. . . . . . . . . . . . . . . . . . . . . . . . . . 11-1Mechanical property limits . . . . . . . . . . . . . . . . . . . . 11-2Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-612. TUBE AND PIPEIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19、. 12-1Extruded tubeMechanical property limits . . . . . . . . . . . . . . . . . . 12-3Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6Extruded coiled tubeMechanical property limits . . . . . . . . . . . . . . . . . 12-11Tolerances . . . . . . . . . . . . . . . . . . . .
20、. . . . . . . . . . 12-11Drawn tubeMechanical property limits . . . . . . . . . . . . . . . . . 12-12Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15Heat-exchanger tube . . . . . . . . . . . . . . . . . . . . . . . . 12-18Welded tube. . . . . . . . . . . . . . . . . . . .
21、 . . . . . . . . . . . 12-20PipeMechanical property limits . . . . . . . . . . . . . . . . . 12-21Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22Diameters, wall thicknesses, weights . . . . . . . . . 12-23Rigid electrical conduit. . . . . . . . . . . . . . . . . . . . 12
22、-2513. STRUCTURAL PROFILESIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1Mechanical property limits . . . . . . . . . . . . . . . . . . . . 13-3Aluminum Association channels and I-beams . . . . . 13-4American standard profi les . . . . . . . . . . . . . . . . . . .
23、. 13-514. FORGING STOCKIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1Mechanical property limits . . . . . . . . . . . . . . . . . . . . 14-1Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2ii November, 201315. FORGINGSIntroduction .
24、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1Die forgingsMechanical property limits . . . . . . . . . . . . . . . . . . 15-2Hand forgingsMechanical property limits . . . . . . . . . . . . . . . . . . 15-3Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
25、-6Rolled ringsMechanical property limits . . . . . . . . . . . . . . . . . . 15-616. ELECTRIC CONDUCTORSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1Mechanical and physical property limits. . . . . . . . . . 16-3Equivalent resistivity values . . . . . . . . . . .
26、. . . . . . . . 16-4Bend properties of bus bar. . . . . . . . . . . . . . . . . . . . . 16-5Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-6INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1Abbreviations Used in This ManualACSR alumi
27、num cable steel reinforcedBHN Brinell hardness numberBtu British thermal unitcu cubicdiam, D diameterdim. dimensionF degree Fahrenheitft foothr hourIACS International Annealed Copper StandardI. D. inside diameterin. inchkip thousand poundsksi thousand pounds per square inch or kipsper square inchlb
28、poundmax maximumMHZ megahertzmil circular mil = 0.001 in.min minimummm millimeterO.D. outside diameterpsi pounds per square inchsq squareOther uses of single and combined letters (A, B, D, Y, AA, etc.) can be found in this publication. They represent linear measurements, radii, angles, and so forth,
29、 as shown on diagrams, formulas, and so on, contained in tables and shown as specifi c to that table.iiiNovember, 2013IntroductionThis manual contains useful information and data pertain ing to chemical composition limits, mechanical and physical properties, tolerances and other characteristics of v
30、arious aluminum and aluminum alloy wrought products. The content of the manual is subject to periodic revision to keep abreast of advances in production methods, to add data on new alloys and products, and to delete those that become inactive or whose usage becomes limited.The criteria for adding or
31、 deleting alloy-tempers:1. The alloy shall have been registered in accordance with the rules shown in the foreword to the “Registration Record of Aluminum Association Designations and Chemical Composition Limits for Wrought Aluminum and Wrought Aluminum Alloys.”2. The temper shall have been register
32、ed as an Aluminum Association Technical Division (AATD) registration in accordance with the rules shown in the registration listing, “Tempers for Aluminum and Aluminum Alloy Products.”3. Entries shall be available for inclusion in all tables in Sections 1, 2, 3, 4, 6 and the applicable tolerance tab
33、les, unless the Technical Committee on Product Standards of The Aluminum Association considers some of the entries unnecessary or inappropriate.4. Alloy-tempers shall be deleted when they become inactive or when their usage becomes limited.5. All inclusions in or removals from ASD shall have been ap
34、proved by formal ballot of the Technical Committee on Product Standards of The Aluminum Association.Complete revision of the manual is customarily accom-plished on a triennial basis. Important changes, additions or deletions that occur between issues are recorded in Addenda that may be published at
35、appropriate intervals. Individual suppliers should be contacted for information concerning effectivity of changes included in the Ad denda. This edition supersedes all previous editions and addenda.The fi rst three sections of the manual (blue pages) contain information of a general nature that may
36、be useful in comparing materials. The typical properties and character-istics listed are not guaranteed and should not be used for design purposes. The fourth section (blue pages) contains information relating to testing, inspection and identifi ca tion and the fi fth section (yellow pages) lists th
37、e defi ni tions of many terms used in the wrought aluminum industry. The remaining twelve sections (white pages) comprise chemical composition limits, mechanical prop erty limits, dimensional tolerances and other data classi fi ed by product form.Since a completely metric (SI) version is now availab
38、le, the only metric values shown are those that have been customarily used.Several typographical errors have been corrected from the previous edition. Vertical bars have been inserted in the margins to help the reader identify technical revisions. These revisions are summarized chronologically on th
39、e following pages:iv November, 2013Chronological Summary of Changes to the2009 Edition of Aluminum Standards and Data DATE PAGE (TABLE/PARAGRAPH) DESCRIPTION OF CHANGE13-11-13 12-10 Deleted test method of Interneral Cleanliness and revised the requirement section.13-10-23 4-13 Added Color Code for A
40、lloy 718513-10-18 1-3 (Section 2) Revised the placement of footnote references (2, 3 and 4) and added footnote reference “13” to the heading13-10-18 1-3 (Section 2, Paragraph 2) Deleted word “national” and changed “will” to “shall”13-10-18 1-3 Added footnote “13”13-10-18 1-4 (Section 2.2, Paragraph
41、1) Added wording “original alloy and”13-10-18 1-4 (Section 2.2) Deleted word “national” from the last paragraph13-10-18 1-4 (Section 2.4) Deleted word “national” from section heading13-10-18 1-4 (Section 2.4, Paragraph 1) Deleted “national”, “by another country” and “internationally”; and changed “f
42、ollowing” to “after”13-10-18 1-4 (Section 2.4, Paragraph 2) Deleted “national” and “registered by another country”13-10-18 1-4 Modifi ed the placement of comma in footnote 513-10-18 1-5 (Section 2.4) Changed “Different” to “change in” in parts “c” and “d”13-10-18 1-5 (Section 2.4) Changed “on” to “o
43、f” and added wording “expressed singly or as a combination” to part “c”13-10-18 1-5 (Section 2.4) Modifi ed the last paragraph13-10-18 1-5 (Section 3) Revised the placement of footnote references (2, 3 and 4)13-10-18 1-8 (Section 4.3) Modifi ed fi rst paragraph13-10-18 1-10 Modifi ed appendix “A3” t
44、o add sections A3.1 and A3.2; and added temper designation “O2”13-03-08 12-7 (12.4) Revised Column 6, Eccentricity13-03-08 12-7 (12.5) Revised Column 5, Eccentricity13-03-05 1-8 Addition of a defi nition for H1_812-10-25 5-5 Changed “Hard Conversion” to “Substitution” and modifi ed defi nition12-10-
45、25 5-5 Changed “Soft Conversion” to “Conversion” and modifi ed defi nition12-09-11 4-13 Added Color Code for Alloy 713612-09-10 7-12 (7.2) Deactivated Mechanical Property Limits for Alclad 2014-O Sheet and Plate over 0.500 inch12-09-10 7-12 (7.2) Deactivated Mechanical Property Limits to Alclad 2014
46、-T451 Plate over 0.500 inch12-09-10 7-12 (7.2) Deactivated Mechanical Property Limits to Alclad 2014-T42 Sheet and Plate over 0.500 inch12-09-10 7-12 (7.2) Deactivated Mechanical Property Limits to Alclad 2014-T62 and T651 Plate over 0.500 inch12-09-10 7-16 (7.2) Deactivated Mechanical Property Limi
47、ts to Alclad 2219-O Sheet and Plate over 0.500 inch12-09-10 7-16 (7.2) Deactivated Mechanical Property Limits to Alclad 2219-T62 Sheet and Plate over 0.500 inch12-09-10 7-17 (7.2) Deactivated Mechanical Property Limits to Alclad 6061-O Sheet and Plate over 0.500 inch12-09-10 7-17 (7.2) Deactivated M
48、echanical Property Limits to Alclad 6061-T451 Plate over 0.500 inch12-09-10 7-17 (7.2) Deactivated Mechanical Property Limits to Alclad 6061-T42 Sheet and Plate over 0.500 inch12-09-10 7-17 (7.2) Deactivated Mechanical Property Limits to Alclad 6061-T62 and T651 Plate over 0.500 inch12-09-10 7-18 (7
49、.2) Deactivated Mechanical Property Limits to Alclad 7075-O Sheet and Plate over 0.500 inch12-09-10 7-18 (7.2) Deactivated Mechanical Property Limits to Alclad 7075-T62 and T651 Plate over 0.500 inch12-09-10 7-18 (7.2) Deactivated Mechanical Property Limits to Alclad 7075-T7351 Plate over 0.500 inch12-09-10 7-19 (7.2) Deactivated Mechanical Property Limits to Alclad 7075-T7651 Plate over 0.500 inchvNovember, 2013Chronological Summary of Changes to the2009 Edition of Aluminum Standards and Data DATE PAGE (TABLE/PARAGRAPH) DESCRIPTION OF CHANGE12-09-10 7-19 (7.2) Deactivated Mechanical Pr
