1、ASD STANDARD NORME ASD ASD NORM prEN 4622 Edition P 1 June 2008 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: 49.030.20 Descriptors: Aircraft indu
2、stry ENGLISH VERSION Aerospace series Inserts, MJ threads, self-locking, with self-broaching keys, in heat resisting steel FE-PA2601 (A286), MoS2coated Srie arospatiale Douilles filetes, filetage MJ, freinage interne, clavettes auto-brochantes, en acier rsistant chaud FE-PA2601 (A286), revtues MoS2L
3、uft- und Raumfahrt Gewindeeinstze, MJ-Gewinden, selbstsichernd, mit selbstrumenden Stiften, aus hochwarmfestem Stahl FE-PA2601 (A286), MoS2beschichtet This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europ
4、e - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that i
5、nterchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and t
6、ransformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 June 2008 Comments should b
7、e sent within six months after the date of publication to ASD-STAN Mechanical Domain Copyright 2008 by ASD-STAN Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4622:20082 Contents Page Foreword2 Intro
8、duction.3 1 Scope 3 2 Normative references 3 3 Required characteristics.4 4 Insert definition4 5 Designation 7 6 Marking and identification 7 7 Technical specification .7 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Mechanical Domain. After inquiries and votes
9、 carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN
10、4622:20083 Introduction For design and installation procedures, see EN 4620 and EN 4619. 1 Scope This standard specifies the characteristics of self-locking, MJ thread inserts, self-broaching keys, in FE-PA2601, MoS2coated, for aerospace applications. Classification: 1 100 MPa 1)/ 315 C 2)2 Normativ
11、e references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 5855-1, Aerospace MJ threads Par
12、t 1: General requirements. ISO 5855-2, Aerospace MJ threads Part 2: Limit dimensions for bolts and nuts. EN 2399, Heat resisting steel FE-PA92-HT Rm 900 MPa Bars for forged bolts D 25 mm Aerospace series. 3)EN 2424, Aerospace series Marking of aerospace products. EN 2491, Aerospace series Molybdenum
13、 disulphide dry lubricants Coating methods. EN 3639, Aerospace series Heat resisting alloy FE-PA2601 Softened and cold worked Wire for forged fasteners D 15 mm 900 MPa Rm 1 100 MPa. EN 4619, Aerospace series Inserts, MJ threads, self-locking, with self-broaching keys Installation and removal procedu
14、re. 4)EN 4620, Aerospace series Inserts, MJ threads, self-locking, with self-broaching keys Design standard. 4)EN 4621, Aerospace series Inserts, MJ threads, self-locking, self-broaching keys Technical specification. 4)TR 3198, Aerospace series Manufacturers identification monograms and marks for EN
15、 aerospace products. 5)1) Corresponds to the minimum tensile stress which the insert is able to withstand at ambient temperature without breaking or craking when tested with a bolt of a higher strength class. 2) Maximum temperature that the insert is able to withstand, without permanent alteration t
16、o its original characteristics, after ambient temperature has been restored. The maximum temperature is conditioned by the MoS2lubricant 3) Published as ASD Standard at the date of publication of this standard. 4) Published as ASD Prestandard at the date of publication of this standard. 5) Published
17、 as ASD Technical Report at the date of publication of this standard. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4622:2008 4 3 Required characteristics 3.1 Configuration Dimensions Tolerances Mas
18、ses See Figure 1 and Tables 1, 2, 3 and 4. Dimensions and tolerances are in millimetres. They apply before MoS2coating. 3.2 Material Insert: EN 3639 or EN 2399 treated for 370 HV to 435 HV. Keys: Stainless steel or Nickel alloy treated for HV 600 3.3 Surface treatment See EN 2491. 4 Insert definitio
19、n See Figure 1. Values apply before MoS2coating. Remove sharp edges 0,1 mm to 0,4 mm. Key 1 N keys equally spaced 2 form out-of-round in this area to achieve the self-locking requirement. Mark of tools allowed. 3 pitch diameters 4 marking area or on keys left to producers option 5 total length of th
20、e key shall not exceed E min. Dimensions and location of keys shall meet EN 4622 requirements. Details of form not stated are left to the producers discretion. Figure 1 5Ra3,2 Ra1,6 only for key grooves and keys Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproductio
21、n or networking permitted without license from IHS-,-,-prEN 4622:2008 5 4.1 Normal size insert See Table 1. Table 1 A B CcD E F G N Internal thread aExternal thread bMass kg/1 000 parts Code Designation Designation max. 0 0,2 max. 0 0,2 max. 050-0 MJ50,8-4H6H MJ91-4h6h 7,5 9 5 8 2 2,2 060-0 MJ61-4H5
22、H MJ101-4h6h 8,5 10 6,5 10 2 3,3 070-0 MJ71-4H5H MJ111-4h6h 9,5 11 8 11,5 2 4,4 080-0 MJ81-4H5H MJ121-4h6h 10,5 12 9,5 13,5 4 5,7 100-0 MJ101,25-4H5H MJ141-4h6h 12,5 14 12 4,35 16,5 4 8,9 aIn accordance with ISO 5855-2. bIn accordance with ISO 5855-1. cAfter deformation. 4.2 First repair size insert
23、 See Table 2. Table 2 A B CcD E F G N Internal thread aExternal thread bMass kg/1 000parts Code Designation Designation max. 0 0,2 max. 0 0,2 max. 050-1 MJ50,8-4H6H MJ101-4h6h 7,5 10 5 8 2 2,7 060-1 MJ61-4H5H MJ111-4h6h 8,5 11 6,5 10 2 4,1 070-1 MJ71-4H5H MJ121-4h6h 9,5 12 8 11,5 2 5,4 080-1 MJ81-4H
24、5H MJS131-4h6h 10,5 13 9,5 13,5 4 7,1 100-1 MJ101,25-4H5H MJ151-4h6h 12,5 15 12 4,35 16,5 4 11,0 aIn accordance with ISO 5855-2. bIn accordance with ISO 5855-1 except MJS131-4h6h thread which shall be in accordance with Table 4. cAfter deformation. Copyright ASD-STAN Provided by IHS under license wi
25、th AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4622:20086 4.3 Second repair size insert See Table 3. Table 3 A B CcD E F G N Internal thread aExternal thread bMass kg/1 000parts Code Designation Designation max. 0 0,2 max. 0 0,2 max. 050-2 MJ50,8-4H6
26、H MJ111-4h6h 7,5 11 5 8 2 3,4 060-2 MJ61-4H5H MJ121-4h6h 8,5 12 6,5 10 2 5,0 070-2 MJ71-4H5H MJS131-4h6h 9,5 14 8 11,5 2 6,6 080-2 MJ81-4H5H MJ141-4h6h 10,5 15 9,5 13,5 4 8,7 100-2 MJ101,25-4H5H MJ161-4h6h 12,5 16 12 4,35 16,5 4 13,2 aIn accordance with ISO 5855-2. bIn accordance with ISO 5855-1 exc
27、ept MJS131-4h6h thread which shall be in accordance with Table 4. cAfter deformation. 4.4 Special thread dimensions See Table 4. Table 4 Major diameter Pitch diameter Minor diameter Root radius External thread a max. min. max. min. max. min. max. min. MJS131-4h6h 13 12,888 12,350 12,275 11,845 11,70
28、9 0,18 0,15 aProfile in accordance with ISO 5855-1. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4622:2008 7 5 Designation EXAMPLE Description block INSERTS, SELF-LOCKING, SELF-BROACHING KEYS Ident
29、ity block EN4622-050-0 Number of this standard Thread code (see Tables 1 to 3) NOTE The last digit corresponds to: Oversize code: 0 = Normal size 1 = First repair size 2 = Second repair size NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Mar
30、king and identification EN 2424, style F Manufacturers identification marks in accordance with the list for special identification marks in TR 3198. 7 Technical specification EN 4621 Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-
