1、ASD STANDARD NORME ASD ASD NORM prEN 4700-005 Edition P 1 July 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: ENGLISH VERSION Aer
2、ospace series Steel and heat resisting alloys Wrought products Technical specification Part 005: Forging stock Srie arospatiale Aciers et alliages rsistant chaud Produits corroys Spcification technique Partie 005 : Produits destins la forge Luft- und Raumfahrt Stahl und Hochwarmfesten Legierungen Um
3、geformte Erzeugnisse Technische Lieferbedingungen Teil 005: Schmiede Vormaterial This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Ae
4、rospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-
5、identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members
6、 have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 July 2009 Comments should be sent within six months after the date of publication to ASD-STAN Met
7、allic Material Domain Copyright 2009 by ASD-STAN Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms
8、and definitions .5 4 Wording of order5 5 Health and safety .5 6 Technical requirements 5 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs
9、General Process Manual, this standard has received approval for Publication. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 3 Introduction This standard is part of the series of EN
10、metallic material standards for aerospace applications. The general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of steel and heat resisting alloy forging stock. It shall be applied
11、 when referred to and in conjunction with the EN material standard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited a
12、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3651-1, Determination of resistance to intergranular corrosion of stainless steels Part 1: Austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in nitric acid
13、medium by measurement of loss in mass (Huey test). ISO 3651-2, Determination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in media containing sulfuric acid. ISO 3887, Steels Determination of
14、 depth of decarburization. EN ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method. EN ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method. EN ISO 6508-1, Metallic materials Rockwell hardness test Part 1: Tes methodt (scales A, B, C, D, E, F, G, H, K, N, T).
15、EN 2002-1, Aerospace series Metallic materials Test methods Part 1: Tensile testing at ambient temperature. EN 2002-2, Aerospace series Metallic materials Test methods Part 2: Tensile testing at elevated temperature. EN 2002-5, Aerospace series Test methods for metallic materials Part 5: Uninterrupt
16、ed creep and stress-rupture testing. EN 2002-7, Aerospace series Metallic materials Test methods Part 7: Hardness test.1)EN 2002-16, Aerospace series Metallic materials Test methods Part 16: Non-destructive testing Penetrant testing. 1)EN 2003-2, Aerospace series Steels Test methods Part 2: Izod imp
17、act test.1)1) Published as ASD Prestandard at the date of publication of this standard. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 4 EN 2003-7, Aerospace series Steel Test metho
18、ds Part 7: Macrographic test.1)EN 2003-14, Aerospace series Test methods for steel products Part 14: Hardenability test by end quenching (Jominy test).1)EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation. EN 2032-2, Aerospace series Metallic materials Part 2: Coding of m
19、etallurgical condition in delivery condition. EN 2078, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection and test report Definition, general principles, preparation and approval. EN 2950, Aerospace series Test method wrought heat resisting alloys Semi-finish
20、ed products and parts Conditions for macrographic and micrographic examination Atlas of structures and defects. EN 2951, Aerospace series Metallic materials Test method Micrographic determination of content of non-metallic inclusions.1)EN 3874, Aerospace series Test methods for metallic materials Co
21、nstant amplitude force-controlled low cycle fatigue testing.1)EN 3987, Aerospace series Test method for metallic materials Constant amplitude force-controlled high cycle fatigue testing.1)EN 3988, Aerospace series Test methods for metallic materials Constant amplitude strain-controlled low cycle fat
22、igue testing.1) EN 4050-1, Aerospace series Test method for metallic materials Ultrasonic inspection of bars, plates, forging stock and forgings Part 1: General requirements.1)EN 4050-4, Aerospace series Test method for metallic materials Ultrasonic inspection of bars, plates, forging stock and forg
23、ings Part 4: Acceptance criteria. 1) EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of EN standards and their use. EN 4259, Aerospace series Metallic materials Definition of general terms.1)EN 4436, Aerospace series Steel Test methods Determi
24、nation of Delta ferrite content.1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, installation and servicing (based on ISO 9001:1994). EN 9133, Aerospace series Quality mana
25、gement systems Qualification Procedure for aerospace standard parts. EN 10027-1, Designation systems for steels Part 1: Steel names. EN 10045-1, Metallic materials Charpy impact test Part 1: Test method. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or net
26、working permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 5 EN 10079, Definition of steel products. ASTM E709, Standard Guide for Magnetic Particle Testing. 2)ASTM E1444, Standard Practice for Magnetic Particle Testing. 2)AMS 2750, Pyrometry.2)3 Terms and definitions For the purposes of
27、this document, the terms and definitions given in EN 4259 apply. For definitions specific to steel, see EN 10079. 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimens
28、ions and tolerances or reference to an appropriate dimensional standard; product designation, when required; forwarding address; nature and type of packing, if required; surface protection, if appropriate; definition and frequency of any special tests and their retest procedures, if required. 5 Heal
29、th and safety Products in the delivery condition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the requ
30、irements of the relevant material standard and the applicable requirements of this specification. A manufacturing schedule shall be established and applied in accordance with EN 2078. 2) Published by: American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshoh
31、ocken, PA, 19428-2959 USA. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 6 Product shall satisfy the requirements of the material standard and/or order and shall be free from irreg
32、ularities prejudicial to the subsequent manufacture or use of this product. Notwithstanding previous acceptance complying with this material standard, any product that is found, at a later stage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 and
33、2 shall apply in conjunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in which the subline format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard det
34、ails specific qualification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. The requirements of the order and/or material standard shall over-ride the requirements of the technical specification. 6.2 Qualificati
35、on requirements Qualification requirements when invoked by the material standard and/or order are detailed in Tables 1 and 2. Unless otherwise agreed between the manufacturer and purchaser the qualification phase shall be run on the first 3 batches, coming from at least 2 casts. 6.3 Release requirem
36、ents 6.3.1 Release tests Release testing shall be the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests required by the material standard and/or order. The test samples shall be representative of the product. When required on the orde
37、r, the manufacturer shall inform the purchaser of the planned dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser,
38、a particular inspection and/or test for release shall be carried out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also in 6.3.5. 6.3.2 Retests If any requirement is not met, retests shall be carried out under the following conditions unle
39、ss otherwise stated in the material standard or order. If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure, on a test sample located near the first one. When failure cannot be attributed
40、 to faulty testing, or test piece preparation, further test samples shall be selected at twice the original frequency from the product, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of fa
41、ilure. If all retest results are satisfactory, the batch shall be accepted. If one or more tests are unsatisfactory, the batch shall be: rejected, or 100 % retested and the conforming products accepted, or Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or n
42、etworking permitted without license from IHS-,-,-prEN 4700-005:2009 (E) 7 partially or fully re-heat treated if heat treatment can rectify the cause of the failure and tested as a completely new batch except for chemical composition and cleanness inspection. The reheat treatment shall be stated on t
43、he release test certificate. For cleanness inspection, if the material fails the requirement the product may be cut back before retesting. 6.3.3 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. 6.3.4 Special tests Special tests may be required by
44、the purchaser. In such cases, the nature of the test, method, frequency and technical requirements shall be specified on the order or inspection schedule and shall be mutually agreed by the manufacturer and purchaser. 6.3.5 Capability clause Where the capability clause is invoked and where sufficien
45、t statistical evidence exists, the test need not be carried out (unless specifically requested by the purchaser). However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the requirements, th
46、e batch shall be rejected. 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.4 above, may be negotiated with the purchaser on the basis of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and test report The
47、manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: manufacturers name and address and, if appropriate, identification of the plant; order number; material standard number; delivery condition and metallurgical code of the product;
48、 quantity and dimensions; manufacturing and inspection schedule reference; cast and batch number; batch and/or test samples heat treatment conditions; results of the tests and retests if any. 6.4 Traceability Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of manufacture, testing and delivery. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,
