1、ASD STANDARD NORME ASD ASD NORM prEN 4800-007 Edition P 1 September 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: ENGLISH VERSIO
2、N Aerospace series Titanium and titanium alloys Technical specification Part 007: Remelting stock Srie arospatiale Titane et alliages de titane Spcification technique Partie 007 : Produits pour refusion Luft- und Raumfahrt Titan und Titanlegierungen Kneterzeugnisse Technische Lieferbedingungen Teil
3、007: Vormaterial This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the expert
4、s of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by
5、users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the E
6、N the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 September 2009 Comments should be sent within six months after the date of publication to ASD-STAN Metallic Material Domain Copyright 2009 by ASD-STAN Copyright
7、ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Wording of order4 5 Health and safety
8、.5 6 Technical requirements 5 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval
9、 for Publication. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 3 Introduction This standard is part of the series of EN metallic material standards for aerospace applications. The
10、 general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of titanium and titanium alloy remelting stock. It shall be applied when referred to and in conjunction with the EN material st
11、andard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the re
12、ferenced document (including any amendments) applies. EN 2002-001, Aerospace series Metallic materials Test methods Part 001: Tensile testing at ambient temperature EN 2002-002, Aerospace series Metallic materials Test methods Part 002: Tensile testing at elevated temperature EN 2002-005, Aerospace
13、series Test methods for metallic materials Part 005: Uninterrupted creep and stress-rupture testing EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation. EN 2032-2, Aerospace series Metallic materials Part 2: Coding of metallurgical condition in delivery condition. EN 2078
14、, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection and test report Definition, general principles, preparation and approval. EN 2955, Aerospace series Recycling of titanium and titanium alloy scrap EN 3238, Aerospace series Metallic materials Test method Sh
15、ear test for wires and rivets 1)EN 3976, Aerospace series Titanium and titanium alloys Test method Chemical analysis for the determination of hydrogen content EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of EN standards and their use EN 425
16、9, Aerospace series Metallic materials Definition of general terms 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, installation and servicing (based on ISO 9001:1994) 1) P
17、ublished as ASD-STAN Prestandard at the date of publication of this standard. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 4 EN 9133, Aerospace series Quality management systems Q
18、ualification Procedure for aerospace standard parts TR 2410, Aerospace series Metallic materials Relationship between dimensional standards and material standards 2)AMS 2750, Pyrometry 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 4259 and the fol
19、lowing apply. 3.1 melt a mass of homogeneous liquid metal from a single charge 3.2 remelt solid metal resulting from a single melt 3.3 parent cast a cast of remelting stock to be used for the production of castings 3.4 remelting stock metal supplied in cast or wrought form, the composition of which
20、has been established by chemical analysis 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimensions and tolerances or reference to an appropriate dimensional standard;
21、 product designation, when required; forwarding address; nature and type of packing, if required; definition and frequency of any special tests and their retest procedures, if required. 2) Published as ASD-STAN Technical Report at the date of publication of this standard. 3) Published by: American S
22、ociety for Testing and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 5 5 Health and saf
23、ety Products in the delivery condition shall fulfil the health and safety laws of the area of the country when and where it is to be delivered. A product safety data sheet shall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the requirements o
24、f the relevant material standard and the applicable requirements of this specification. A manufacturing schedule shall be established and applied in accordance with EN 2078. Product shall satisfy the requirements of the material standard and/or order and shall be free from irregularities prejudicial
25、 to the subsequent manufacture or use of this product. Not with standing previous acceptance complying with this material standard, any product that is found, at a later stage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 and 2 shall apply in co
26、njunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in which the sub-line format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard details specific qual
27、ification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. The requirements of the order and/or material standard shall over-ride the requirements of the technical specification. 6.2 Qualification requirements Qu
28、alification requirements when invoked by the material standard and/or order are detailed in Tables 1 and 2. Unless otherwise agreed between the manufacturer and purchaser the qualification phase shall be run on the first 3 batches. 6.3 Release requirements 6.3.1 Release tests Release testing shall b
29、e the responsibility of the manufacturer. The purchaser reserves the right to perform any of the inspections and/or tests required by the material standard and/or order. The test samples shall be representative of the product. When required the manufacturer shall inform the purchaser of the planned
30、dates for extraction of samples and release testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser, a particular inspection and/or test for release shall be carri
31、ed out if corresponding acceptance criteria and/or values are stated in the applicable material standard, but see also in 6.3.5. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 6 6.3
32、.2 Retests If the test procedure or test piece preparation is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure. When failure cannot be attributed to faulty testing, or test piece preparation, further test samples shall be selected at
33、twice the original frequency from the product, one of which shall be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of failure. If all retest results are satisfactory, the batch shall be accepted. If one or mor
34、e tests are unsatisfactory, the batch shall be: rejected, or 100 % retested and the conforming products accepted, or partially or fully re-heat treated if heat treatment can rectify the cause of the failure and tested as a completely new batch except for chemical composition, for which redeterminati
35、on of hydrogen content is required. No product or test sample shall be re-heat treated more than twice. 6.3.3 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. 6.3.4 Special tests Special tests may be required by the purchaser. In such cases, the n
36、ature of the test, method, frequency and technical requirements shall be specified on the order or inspection schedule and shall be mutually agreed by the manufacturer and purchaser. 6.3.5 Capability clause Where capability clause is invoked and where sufficient statistical evidence exists, the test
37、 need not be carried out (unless specifically requested by the purchaser). However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the requirements, the batch shall be rejected. If sufficien
38、t statistical evidence does not exist, the test shall be carried out at a frequency agreed between the manufacturer and the purchaser. 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.5 above, may be negotiated with the purchaser on the bas
39、is of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and test report The manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: manufacturers name and address and, if appropriate, identification of
40、the plant; order number; material standard number; delivery condition and metallurgical code of the product; quantity and dimensions; Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E)
41、7 manufacturing and inspection schedule reference; cast and batch number; batch and/or test samples heat treatment conditions; results of the tests and retests if any. 6.4 Traceability Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of manufact
42、ure, testing and delivery. Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-prEN 4800-007:2009 (E) 8 Table 1 Technical requirements for lines 1 to 29, where appropriate Frequency of testing Material standar
43、d line reference No Title Requirements Qualification Release 1 Material designation See EN 2032-1. The test samples used for chemical analysis shall be representative of the product and shall be taken from each melt or cast. The method of chemical analysis shall be at the discretion of the manufactu
44、rer unless otherwise stated in the material standard or order. In cases of dispute, the method of chemical analysis shall be agreed between the manufacturer and purchaser preferably using existing chemical analysis standards. The measured chemical composition shall be stated on the inspection certif
45、icate. 2 per cast 2 per cast 2 Chemical composition Specific requirements for hydrogen content: The hydrogen content shall be determined on each batch in the delivery condition in accordance with EN 3976. 1 per cast 1 per cast 3 Method of meltingMethod of melting shall consist of Cold Hearth (Electr
46、on Beam or Plasma Arc) and/or Consumable Electrode Vacuum Arc Melting. An initial non-consumable electrode melt is allowed provided a water-cooled copper electrode is used. Some of the following requirements depend on whether the melting method includes Cold Hearth. 1 Raw material: Raw materials sha
47、ll be purchased only from suppliers approved by the manufacturer and registered in his list of approved suppliers. Approval of suppliers shall be made in accordance with written procedures contained within the quality assurance system of the manufacturer. Titanium sponge and alloying elements: The r
48、equirements shall be specified by the manufacturer who shall also establish the following procedures for the evaluation and acceptance testing of each batch. titanium sponge: manufacturing method, level of impurities, particle size, freedom from surface contamination ; alloying elements: chemical composition including level of impurities, particle size, freedom from foreign particles. continued Copyright ASD-STAN Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,
