1、Manual of Petroleum Measurement Standards Chapter 22Testing ProtocolSection 2Differential Pressure Flow Measurement DevicesSECOND EDITION, APRIL 2017Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal law
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15、 the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 General . . . . .
16、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Differential Pressure or Head-type Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
17、 Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Terms and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18、. . . . . . . . . . 54 Field of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Parameter Variations Affecting Device Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19、 . . . . . . . . . . . . 95.1 Flowing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.2 Meter Pipe Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20、. . . . . . . . . . . . . . . . . . . . . . . . . . 105.3 Meter Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Mandatory Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116.1 Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116.2 Required Piping Conditions Upstream and Dow
22、nstream of the Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.3 Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.4 Baseline Testing . . . . . . . . . . . . . . .
23、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136.5 Non-ideal Condition Testing (Installation Effects Testing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.6 Testing the Gas Expansion Factor for Co
24、mpressible Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166.7 Special Installation Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166.8 Testing Procedure . . . . . . . . . . . .
25、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 Test and Calibration Facility Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197.1 Test Facility Audit Process.
26、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197.2 In-house Calibration Facility Verification Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197.3 Test Facility Qualific
27、ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.4 Validity/Precision of Test Facility Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207.5 Test a
28、nd Calibration Facility Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 Uncertainty and Statistical Significance Analysis and Calculation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218.1 Test Facility and Calib
29、ration Facility Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218.2 Meter Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218.3 Determinat
30、ion of Statistical Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 Test Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31、. . . 239.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239.2 Test Facility Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32、. . . . . . . . . . . . . . . . . . . . . . 239.3 Calibration Facility Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239.4 Meter Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249.5 Description of the Full Test Matrix and Results. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249.6 Sample Meter Test Reporting Form. . . . . . . . . . . . . . . . . . . . . . .
34、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Annex A (normative) Test Matrices for Section 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Annex B (normative) Uncertainty Estimate. . . . . . . . . . . . . . . . . . . .
35、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Annex C (informative) Dimensional Parameters for Prototype Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Annex D (informative) Interpolation of Uncertainty for Intermediate Area Ratios and Line Diamete
36、rs. . . . . . 39Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Figures1 Concentric Orifice Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37、. . . . . . . . . . . . . . . . . . . . . . . . . . . 1vContentsPage2 Eccentric and Segmental Orifice Flow Meters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Quadrant-edge and Conical Orifice Plates. . . . . . . . . . . . . . . . . . . . . . .
38、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Venturi Flow Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Flow Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Cone Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Dall Tube Low-loss Meter . . . . .
40、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Wedge Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Pitot-st
41、atic Tube Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410 Multi-port Averaging Pitot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42、. . . . . . . 4IntroductionThis document defines a testing and reporting protocol for flow measurement devices based on the detection of a pressure differential that is created by the device in a flowing stream. The overall objectives of this testing protocol are to facilitate the introduction of ne
43、w technologies, provide a standard method for validating manufacturers performance specifications, and define the minimum requirements needed to determine relative performance characteristics of differential pressure metering devices under a standardized testing protocol. This protocol applies to bo
44、th liquids and gases. This protocol achieves these objectives by testing representative meters provided by the manufacturer in order to: Quantify the discharge coefficient uncertainty and the meters sensitivity to flow profile over a range of Reynolds numbers, sizes, area ratios, upstream and downst
45、ream piping installations, and differential pressure to static pressure ratios; Test the gas expansion factor equation provided by the manufacturer and the manufacturers method of determining the individual discharge coefficient for each meter to determine if they are statistically similar; Report t
46、he results of the testing and disclose any results that are not statistically similar as discovered during the testing process. Performance characteristics such as discharge coefficient uncertainty, installation effects, the gas expansion factor equation, and the method of determining the discharge
47、coefficient, can be performed as a type test under this protocol. For these characteristics, the results obtained from the tests described in this protocol can be applied to all meters of the same design that are used within the limits of the parameters tested under this protocol (e.g. size, area ra
48、tio, Reynolds number, differential pressure to static pressure ratio). This is not a type-testing protocol for those meters that use a standard discharge coefficient equation for all meters of the same model, size, and area ratio. This standard requires the discharge coefficient or discharge coeffic
49、ient equation to be determined for each individual meter. Quantifying the uncertainty of a standard discharge coefficient equation based on the statistical variation of dimensions in the manufacturing process is beyond the scope of this protocol. This protocol assumes that the influence of dimensional variation is quantified by individually testing each meter to determine its discharge coefficient under baseline conditions. Examples of flow meters covered in this standard include, but are not limited to, orifice plates, Venturis, nozzles, cone-type meters, wedge meters, and multip
