API SPEC Q2-2011 Specification for Quality Management System Requirements for Service Supply Organizations for the Petroleum and Natural Gas Industries (FIRST EDITION ADD 1 JUNE 20_1.pdf

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1、Specification for Quality Management System Requirements for Service Supply Organizations for the Petroleum and Natural Gas IndustriesAPI SPECIFICATION Q2FIRST EDITION, DECEMBER 2011 ADDENDUM 1, JUNE 2016Specification for Quality Management System Requirements for Service Supply Organizations for th

2、e Petroleum and Natural Gas IndustriesUpstream SegmentAPI SPECIFICATION Q2FIRST EDITION, DECEMBER 2011Special NotesAPI publications necessarily address problems of a general nature. With respect to particular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API

3、 nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of theinformation contained herein, or assume any liability or responsibility for any use,

4、or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights.API publications may be used by anyone d

5、esiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee in connection with this publication and hereby expressly disclaims any liability or responsibility

6、for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad availability of proven, sound engineering and operatingpractices. These publications are not intended to

7、 obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way to inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in c

8、onformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that such products do in fact conform to the applicable API standard.All rights reserved. No part of this

9、 work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.

10、Copyright 2011 American Petroleum InstituteForewordNothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the

11、publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should” denotes a recommendation or that which is advised but

12、not required in orderto conform to the specification.This document was produced under API standardization procedures that ensure appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this

13、publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in writing to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any par

14、tof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained fro

15、m theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API, 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005,

16、standardsapi.org.iiiContentsPage1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References . . . . . . . . . . . . . .

18、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Terms, Definitions, Abbreviations, and Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1 Terms and Definitions. . . . . . . . . . . .

19、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2 Abbreviations and acronyms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Quality Management System

20、Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34.2 Managem

21、ent Responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.3 Organization Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22、 . . . . 54.4 Documentation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64.5 Control of Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23、 . . . . . . . . . . . . . . . 75 Realization of Service and Service-related Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75.1 Contract Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、. . . . . . . . . . . . . . . . . . . . 75.2 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85.3 Risk Assessment and Management . . . . . . . . . . . . . . . . . . . . . . . . .

25、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.4 Design and Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95.5 Contingency Planning . . . . . . . . . . . . . . . . . . . . . . . . .

26、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105.6 Purchasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115.7 Execution of Service . . . . . . . . .

27、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.8 Control of Testing, Measuring, Monitoring and Detection Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.9 Service Performance Validation . . . . . . . .

28、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155.10 Control of Nonconformities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165.11 Management of Change . . . . .

29、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 Quality Management System Measurement, Analysis, and Improvement . . . . . . . . . . . . . . . . . . . . . . . . . 176.1 General . . . . . . . . . . . . . . . . . . . . . .

30、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.2 Monitoring, Measuring and Improving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.3 Analysis of Data. . . . . .

31、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186.4 Improvement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32、. 186.5 Management Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、 . . . . . . . . . . . . . . . . . . . 21vIntroductionThis document has been developed to address quality management systems for the service supply organizations forthe upstream petroleum and natural gas industries. It defines the fundamental quality management systemrequirements for those claiming

34、conformity to the requirements of this document. When coupled with customer-specific requirements, the document creates a basis for the quality management system. Although qualitymanagement system requirements for service supply organizations may be addressed in other management systemdocuments, thi

35、s document has been created to provide specific guidance to facilitate quality management systemdevelopment and implementation for service supply organizations.The requirements of this document are consistent with those of many other quality management system documents(for example, API Spec Q1). The

36、se generic requirements are supplemented by additional requirements that target theexecution of services or provision of service-related products in the execution of the service. The requirements arestructured in a way to minimize the likelihood of nonconformity in the execution of a service. While

37、this document may include some elements of other management systems, it does not include all requirementsspecific to those systems, such as those particular to environmental management, occupational health and safetymanagement, financial management or risk management. This document may be used eithe

38、r in conjunction with orindependent of other industry-specified documents. This document can be used by internal and external parties, including certification bodies, to assess theorganizations ability to meet customer and legal requirements applicable to the service and the organizations ownrequire

39、ments.This document promotes the integration of a process approach into the application of specific clauses whendeveloping, implementing and improving the effectiveness of a quality management system. This provides forcontinuous control over the stated requirements, as well as facilitating the overl

40、ap of processes. For a service organization to function effectively, it has to determine and manage numerous linked activities. Anactivity that transforms inputs into outputs can be considered a process. Process activities include determination ofneed throughout the service supply organization, prov

41、ision of resources and service-related product, identification ofthe proper sequence or order in a series of activities, monitoring and measuring the effectiveness of the activitiesperformed, applying changes or corrections to those activities as needed. Goal of the DocumentThe goal of this document

42、 is to provide the minimum requirements for the development of a quality managementsystem that provides for continual improvement, emphasizes defect prevention and strives to minimize variation andwaste from service supply organizations. It is designed to promote reliability in service supply organi

43、zations for theupstream petroleum and natural gas industries.It is not the intent of this document to imply uniformity in the structure of quality management systems or uniformity ofdocumentation.vii1Specification for Quality Management System Requirements for Service Supply Organizations for the Pe

44、troleum and Natural Gas Industries1Scope1.1 ApplicationThis document defines the quality management system requirements for service supply organizations for thepetroleum, and natural gas industries. It is intended to apply to the execution of upstream services during exploration,development and prod

45、uction in the oil and gas industry. This includes activities involved in oil and gas wellconstruction, intervention, production, and abandonment. This document applies to activities associated with wellservicing, equipment repair/maintenance, and inspection activities.This document specifies require

46、ments of a quality management system for an organization to demonstrate its abilityto consistently provide services that meet customer, legal, and other applicable requirements.This document was developed by a group of upstream technical experts. While this document and/or portions thereofcould be a

47、pplicable to other industry segments, it is recommended that other segments carefully review theserequirements to determine their applicability and if necessary develop a segment annex identifying any segment-specific requirements. 1.2 ExclusionsWhen an organization performs activities addressed by

48、this document, including the provision of service-relatedproduct, all requirements shall be performed and no claims to exclusion of those requirements shall be permitted.Where exclusions may be possible or where service-related product is not provided, the basis for claiming exclusionsshall be ident

49、ified and such exclusions shall not affect the organizations ability, or responsibility, to meet customerand applicable regulatory requirements. Exclusions shall be limited to requirements within the following clauses: 5.7.3 Identification and Traceability5.7.4 Service-related Product Status5.7.6 Preservation of Service-related Product5.7.7 Validation of Service-related Product5.7.8 Preventive Maintenance, Inspection and Test ProgramWhere claims of conformity are made, exclusions shall be identified in conjunction with these claims.The quality management system requirements specif

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