API STD 607-2016 Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats (Seventh Edition).pdf

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1、Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats API STANDARD 607SEVENTH EDITION, JUNE 2016Special Notes API publications necessarily address problems of a general nature. With respect to particular circumstances, local, state, and federal laws and regulations should be r

2、eviewed. Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or respon

3、sibility for any use, or the results of such use, of any information or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights. API publication

4、s may be used by anyone desiring to do so. Every effort has been made by the Institute to ensure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any l

5、iability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict. API publications are published to facilitate the broad availability of proven, sound engineering and operating practices. These p

6、ublications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized. The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices. Any manufacturer m

7、arking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard. API does not represent, warrant, or guarantee that such products do in fact conform to the applicable API standard.

8、 Users of this standard should not rely exclusively on the information contained in this document. Sound business, scientific, engineering, and safety judgment should be used in employing the information contained herein. Work sites and equipment operations may differ. Users are solely responsible f

9、or assessing their specific equipment and premises in determining the appropriateness of applying the standard. At all times users should employ sound business, scientific, engineering, and judgment safety when using this standard. API is not undertaking to meet the duties of employers, manufacturer

10、s, or suppliers to warn and properly train and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations to comply with authorities having jurisdiction. All rights reserved. No part of this work may be reproduced, translated, sto

11、red in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher. Contact the publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005. Copyright 2016 American Petroleum Insti

12、tute Foreword Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anything contained in the publication be construed as insurin

13、g anyone against liability for infringement of letters patent. Shall: As used in a standard, “shall” denotes a minimum requirement in order to conform to the specification. Should: As used in a standard, “should” denotes a recommendation or that which is advised but not required in order to conform

14、to the specification. This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard. Questions concerning the interpretation of the content of this publication or comments and q

15、uestions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any part of the material published

16、 herein should also be addressed to the director. Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years. A one-time extension of up to two years may be added to this review cycle. Status of the publication can be ascertained from the API Standards Depa

17、rtment, telephone (202) 682-8000. A catalog of API publications and materials is published annually by API, 1220 L Street, NW, Washington, DC 20005. Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW, Washington, DC 20005, standardsapi.org. ii

18、iContents1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Normative References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19、 . . . . . . . . . . . . . . . . . . . . 13 Terms and Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.1 Direction and Conditions for Valves to Be Tested. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.2 Pressure Relief Provision. . . . . . . . . . . . . . . . . . . . . . . . . . . .

21、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Fire Test Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 General Warning . . . . . . . . . . . . . . . . . .

22、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 Apparatus.

23、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 Test Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24、 . . . . . . . . . . . . . . . 55.5 Test Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6 Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Performance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1 General . . . . . . . . . . . . . . . . . . . . .

26、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2 Through-seat Leakage During Burn Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.3 External Leakage During Bur

27、n and Cool-down Periods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.4 Low-pressure Test Through-seat Leakage After Cooldown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.5 Operability . . . . . . . . . . . . . . . . . . . . . .

28、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.6 External Leakage Following Operational Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96.7 Test Report . . . . . . . . . . . .

29、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Qualification of Other Valves by Representative Size, Pressure Rating, and Materials of Construction. . 117.1 General . . . . . . . . . . . . . . . . . . . . . . . .

30、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.2 Materials of Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117.3 Qualification of Val

31、ves by Nominal Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127.4 Qualification of Valves by Pressure Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Bibliography . . . . .

32、. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Figures1 Recommended Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33、. . . . . . . 42 Calorimeter Cube Design and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Location of Temperature Measurement SensorsNonmetallic Seated Valves up to DN 100, NPS 4, Class 150 and Class 300 . . . . . . . . . . . . .

34、 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Location of Temperature Measurement Sensors for All Other Valves (Nonmetallic Seated Valves Larger Than DN 100, NPS 4, Class 150 and Class 300, and All Valve Sizes Class 300) . . . . . . . . . 8Tables1

35、Maximum Leak Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Other Valves Qualified by DN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36、. . . . . . 123 Other Valves Qualified by NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Other Valves Qualified by Class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37、. . . . . . . . . . 13vIntroduction This standard covers the requirements and method for evaluating the performance of valves when they are exposed to defined fire conditions. The performance requirements establish limits of acceptability of a valve, regardless of size or pressure rating. The burn p

38、eriod has been established to represent the maximum time required to extinguish most fires. Fires of longer duration are considered to be of major magnitude with consequences greater than those anticipated in the test. The test pressure during the burn is set at 0.2 MPa (30 psig) for nonmetallic sea

39、ted valves rated Class 150 and Class 300 to better simulate the conditions that would be expected in a process plant when a fire is detected and pumps are shut down. In this case, the source of pressure in the system is the hydrostatic head resulting from liquid levels in towers and vessels. This si

40、tuation is approximated by this lower test pressure. In production facilities, valves are typically of a higher rating and the pressure source is not easily reduced when a fire is detected. Therefore, for all other valves, the test pressure during the burn is set at a higher value to better simulate

41、 the expected service conditions in these facilities. Use of this standard assumes that the execution of its provisions is entrusted to appropriately qualified and experienced personnel because it calls for procedures that may be injurious to health if adequate precautions are not taken. This standa

42、rd refers only to technical suitability and does not absolve the user from legal obligations relating to health and safety at any stage of the procedure. Fire Test for Quarter-turn Valves and Valves Equipped with Nonmetallic Seats 1 Scope This standard specifies fire type-testing requirements and a

43、fire type-test method for confirming the pressure-containing capability of quarter-turn valves and other valves with nonmetallic seating under pressure during and after the fire test. It does not cover the testing requirements for valve actuators other than manually operated gear boxes or similar me

44、chanisms when these form part of the normal valve assembly. Other types of valve actuators (e.g. electrical, pneumatic, or hydraulic) may need special protection to operate in the environment considered in this valve test, and the fire testing of such actuators is outside the scope of this standard.

45、 NOTE For the purposes of this standard, the terms “fire type-test” and “fire test” are synonymous. 2 Normative References The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the late

46、st edition of the referenced document (including any amendments) applies. API Standard 598, Valve Inspection and Testing IEC 60584-2, Thermocouples: Tolerance Values of the Thermoelectric Voltages 3 Terms and Definitions For the purposes of this document, the following terms and definitions apply. 3

47、.1 asymmetric seated valve Valve with an internal construction that has no plane of symmetry perpendicular to the axis of the body ends. NOTE This is a valve with a single seat offset from the shaft centerline. 3.2 Class An alphanumeric designation that is used for reference purposes related to valv

48、e pressure-temperature capability, taking into account valve material mechanical properties and valve dimensional characteristics. It comprises the letters Class followed by a dimensionless whole number. The number following the letters Class does not represent a measurable value and is not used for

49、 calculation purposes except where specified in this standard. The allowable pressure for a valve having a Class number depends on the valve material and its application temperature and is to be found in tables of pressure-temperature ratings. 3.3 DN An alphanumeric designation of size that is common for components used in a piping system, used for reference purposes, comprising the letters DN followed by a dimensionless number indirectly related to the physical size of the bore or outside diameter of the end connection, as appropriate. The dimensionless number following DN does not repr

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