API STD 610-2010 Centrifugal Pumps for Petroleum Petrochemical and Natural Gas Industries (Eleventh Edition Incorporates Errata July 2011 ISO 13709 2009 Adoption)《石油、石化和天然气工业用离心泵.第_1.pdf

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1、Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas IndustriesANSI/API STANDARD 610ELEVENTH EDITION, SEPTEMBER 2010ERRATA, JULY 2011ISO 13709:2009 (Identical), Centrifugal pumpsfor petroleum, petrochemical and natural gas industriesCentrifugal Pumps for Petroleum, Petrochemical and Natura

2、l GasIndustriesDownstream SegmentANSI/API STANDARD 610ELEVENTH EDITION, SEPTEMBER 2010ERRATA, JULY 2011ISO 13709:2009 (Identical), Centrifugal pumpsfor petroleum, petrochemical and natural gasindustriesSpecial NotesAPI publications necessarily address problems of a general nature. With respect to pa

3、rticular circumstances, local,state, and federal laws and regulations should be reviewed.Neither API nor any of APIs employees, subcontractors, consultants, committees, or other assignees make anywarranty or representation, either express or implied, with respect to the accuracy, completeness, or us

4、efulness of theinformation contained herein, or assume any liability or responsibility for any use, or the results of such use, of anyinformation or process disclosed in this publication. Neither API nor any of APIs employees, subcontractors,consultants, or other assignees represent that use of this

5、 publication would not infringe upon privately owned rights.API publications may be used by anyone desiring to do so. Every effort has been made by the Institute to assure theaccuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, orguarantee

6、 in connection with this publication and hereby expressly disclaims any liability or responsibility for loss ordamage resulting from its use or for the violation of any authorities having jurisdiction with which this publication mayconflict.API publications are published to facilitate the broad avai

7、lability of proven, sound engineering and operatingpractices. These publications are not intended to obviate the need for applying sound engineering judgmentregarding when and where these publications should be utilized. The formulation and publication of API publicationsis not intended in any way t

8、o inhibit anyone from using any other practices.Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standardis solely responsible for complying with all the applicable requirements of that standard. API does not represent,warrant, or guarantee that

9、such products do in fact conform to the applicable API standard.Classified areas may vary depending on the location, conditions, equipment, and substances involved in any givensituation. Users of this Standard should consult with the appropriate authorities having jurisdiction.Users of this Standard

10、 should not rely exclusively on the information contained in this document. Sound business, sci-entific, engineering, and safety judgment should be used in employing the information contained herein. API is not undertaking to meet the duties of employers, manufacturers, or suppliers to warn and prop

11、erly train andequip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking theirobligations to comply with authorities having jurisdiction.Information concerning safety and health risks and proper precautions with respect to particular materials and

12、condi-tions should be obtained from the employer, the manufacturer or supplier of that material, or the material safety datasheet.All rights reserved. No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying,

13、recording, or otherwise, without prior written permission from the publisher. Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005.Copyright 2010 American Petroleum InstituteAPI ForewordNothing contained in any API publication is to be construed as granting any rig

14、ht, by implication or otherwise, for themanufacture, sale, or use of any method, apparatus, or product covered by letters patent. Neither should anythingcontained in the publication be construed as insuring anyone against liability for infringement of letters patent.Shall: As used in a standard, “sh

15、all“ denotes a minimum requirement in order to conform to the specification.Should: As used in a standard, “should“ denotes a recommendation or that which is advised but not required in orderto conform to the specification. This document was produced under API standardization procedures that ensure

16、appropriate notification andparticipation in the developmental process and is designated as an API standard. Questions concerning theinterpretation of the content of this publication or comments and questions concerning the procedures under whichthis publication was developed should be directed in w

17、riting to the Director of Standards, American PetroleumInstitute, 1220 L Street, NW, Washington, DC 20005. Requests for permission to reproduce or translate all or any partof the material published herein should also be addressed to the director.Generally, API standards are reviewed and revised, rea

18、ffirmed, or withdrawn at least every five years. A one-timeextension of up to two years may be added to this review cycle. Status of the publication can be ascertained from theAPI Standards Department, telephone (202) 682-8000. A catalog of API publications and materials is publishedannually by API,

19、 1220 L Street, NW, Washington, DC 20005.Suggested revisions are invited and should be submitted to the Standards Department, API, 1220 L Street, NW,Washington, DC 20005, standardsapi.org.iiiiii Contents Page API Foreword ii Foreword . v Introduction vi 1 Scope 1 2 Normative references 1 3 Terms and

20、 definitions . 4 4 General . 10 4.1 Unit responsibility . 10 4.2 Classification and designation 10 5 Requirements . 18 5.1 Units 18 5.2 Statutory requirements . 18 5.3 Requirements . 18 6 Basic design 19 6.1 General . 19 6.2 Pump types 23 6.3 Pressure casings . 24 6.4 Nozzles and pressure casing con

21、nections . 27 6.5 External nozzle forces and moments 30 6.6 Rotors . 37 6.7 Wear rings and running clearances 38 6.8 Mechanical shaft seals 39 6.9 Dynamics 42 6.10 Bearings and bearing housings . 56 6.11 Lubrication . 61 6.12 Materials . 61 6.13 Nameplates and rotation arrows 66 7 Accessories . 67 7

22、.1 Drivers 67 7.2 Couplings and guards . 70 7.3 Baseplates 71 7.4 Instrumentation . 74 7.5 Piping and appurtenances . 74 7.6 Special tools 76 8 Inspection, testing, and preparation for shipment 76 8.1 General . 76 8.2 Inspection . 77 8.3 Testing 79 8.4 Preparation for shipment 86 9 Specific pump typ

23、es 87 9.1 Single-stage overhung pumps . 87 9.2 Between-bearings pumps (types BB1, BB2, BB3 and BB5) . 88 9.3 Vertically suspended pumps (types VS1 through VS7) 93 10 Vendors data . 99 10.1 General . 99 10.2 Proposals . 100 10.3 Contract data . 103 Annex A (informative) Specific speed and suction-spe

24、cific speed . 105 iv Annex B (normative) Cooling water and lubrication system schematics 106 Annex C (normative) Hydraulic power recovery turbines 115 Annex D (normative) Standard baseplates 119 Annex E (informative) Inspectors checklist 121 Annex F (normative) Criteria for piping design 123 Annex G

25、 (informative) Materials class selection guidance 137 Annex H (normative) Materials and material specifications for pump parts . 139 Annex I (normative) Lateral analysis 147 Annex J (normative) Determination of residual unbalance . 154 Annex K (informative) Shaft stiffness and bearing system life .

26、160 Annex L (informative) Vendor drawing and data requirements 166 Annex M (informative) Test data summary 175 Annex N (informative) Pump datasheets and electronic data exchange 179 Annex O (informative) API Regional Annex . 201 Bibliography . 202 v Foreword ISO (the International Organization for S

27、tandardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the ri

28、ght to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. Internationa

29、l Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as

30、an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO

31、 13709 was prepared by Technical Committee ISO/TC 115, Pumps, Subcommittee SC 3, Installation and special application, in collaboration with Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, SC 6, Processing equipment

32、 and systems. This second edition cancels and replaces the first edition (ISO 13709:2003), which has been technically revised. vi Introduction It is necessary that users of this International Standard be aware that further or differing requirements can be needed for individual applications. This Int

33、ernational Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly appropriate where there is innovative or developing technology. Where an alternative is offe

34、red, it is necessary that the vendor identify any variations from this International Standard and provide details. A bullet ( ) at the beginning of a clause or subclause indicates that either a decision is required or the purchaser is required to provide further information. It is necessary that thi

35、s information should be indicated on data sheets or stated in the enquiry or purchase order (see examples in Annex N). In this International Standard, where practical, US Customary, or other, units are included in parentheses for information. API Standard 610/ISO 13709 1 Centrifugal pumps for petrol

36、eum, petrochemical and natural gas industries 1 Scope This International Standard specifies requirements for centrifugal pumps, including pumps running in reverse as hydraulic power recovery turbines, for use in petroleum, petrochemical and gas industry process services. This International Standard

37、is applicable to overhung pumps, between-bearings pumps and vertically suspended pumps (see Table 1). Clause 9 provides requirements applicable to specific types of pumps. All other clauses of this International Standard are applicable to all pump types. Illustrations are provided of the various spe

38、cific pump types and the designations assigned to each specific type. Relevant industry operating experience suggests pumps produced to this International Standard are cost effective when pumping liquids at conditions exceeding any one of the following: discharge pressure (gauge) 1 900 kPa (275 psi;

39、 19,0 bar) suction pressure (gauge) 500 kPa (75 psi; 5,0 bar) pumping temperature 150 C (300 F) rotative speed 3 600 r/min rated total head 120 m (400 ft) impeller diameter, overhung pumps 330 mm (13 in) NOTE For sealless pumps, reference can be made to API Std 685. For heavy duty pump applications

40、in industries other than petroleum, petrochemical and gas processing, reference can be made to ISO 9905. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the

41、 latest edition of the referenced document (including any amendments) applies. ISO 7-1, Pipe threads where pressure-tight joints are made on the threads Part 1: Dimensions, tolerances and designation ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads Part 1: Dimensions,

42、tolerances and designation ISO 261, ISO general purpose metric screw threads General plan ISO 262, ISO general purpose metric screw threads Selected sizes for screws, bolts and nuts ISO 281:2007, Rolling bearings Dynamic load ratings and rating life ISO 286 (all parts), ISO system of limits and fits

43、 2 CENTRIFUGAL PUMPS FOR PETROLEUM, PETROCHEMICAL AND NATURAL GAS INDUSTRIES ISO 724, ISO general-purpose metric screw threads Basic dimensions ISO 965 (all parts), ISO general-purpose metric screw threads Tolerances ISO 1940-1, Mechanical vibration Balance quality requirements for rotors in a const

44、ant (rigid) state Part 1: Specification and verification of balance tolerances ISO 3117, Tangential keys and keyways ISO 4200, Plain end steel tubes, welded and seamless General tables of dimensions and masses per unit length ISO 5753, Rolling bearings Radial internal clearance ISO 7005-1, Metallic

45、flanges Part 1: Steel flanges for industrial and general service piping systems ISO 7005-2, Metallic flanges Part 2: Cast iron flanges ISO 8501 (all parts), Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness ISO 9606 (all parts)

46、, Approval testing of welders Fusion welding1) ISO 9906, Rotodynamic pumps Hydraulic performance acceptance tests2) ISO 10438:2007 (all parts), Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries ISO 10441, Petroleum, petrochemical a

47、nd natural gas industries Flexible couplings for mechanical power transmission Special-purpose applications ISO 10721-2, Steel structures Part 2: Fabrication and erection ISO 11342, Mechanical vibration Methods and criteria for the mechanical balancing of flexible rotors ISO 14120, Safety of machine

48、ry Guards General requirements for the design and construction of fixed and movable guards ISO 14691, Petroleum, petrochemical and natural gas industries Flexible couplings for mechanical power transmission General-purpose applications ISO 15156-1, Petroleum and natural gas industries Materials for

49、use in H2S-containing environments in oil and gas production Part 1: General principles for selection of cracking-resistant materials ISO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification ISO 15649, Petroleum and natural gas industries Piping ISO/TR 17766, Centrifugal pumps handling viscous liquids Performance corrections ISO 21049:2004, Pumps Shaft sealing systems for centrifugal and rotary pumps IEC 60034-1, Rotating electrical machines Part 1

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