ANSI ASTM D1000-2017 Standard Test Methods for Pressure-Sensitive Adhesive-Coated Tapes Used for Electrical and Electronic Applications.pdf

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1、Designation: D1000 17Standard Test Methods forPressure-Sensitive Adhesive-Coated Tapes Used forElectrical and Electronic Applications1This standard is issued under the fixed designation D1000; the number immediately following the designation indicates the year oforiginal adoption or, in the case of

2、revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope1.1 These test

3、 methods cover procedures for testingpressure-sensitive adhesive-coated tapes to be used as electri-cal insulation. These tapes are classified as follows:1.1.1 Class 1Non-elastomeric backings made from mate-rials such as:Paper, flat or creped,Fabric, uncoated or coated,Cellulose ester films,Polyethy

4、lene terephthalate (polyester) films,Fluorocarbon polymer films,Composite filament films,Polyamide films,Polyimide films, andCombinations thereof.1.1.2 Class 2Elastomeric backings that are characterizedby both high stretch and substantial recovery. These backingsare made from materials such as:Vinyl

5、 chloride and co-polymers,Vinylidene chloride and co-polymers, andPolyethylene and co-polymers.1.2 Test laminates of Class 1 and Class 2 backings accord-ing to Class 1 test methods.1.3 The procedures appear in the sections indicated belowand in alphabetical order:Adhesion Strength to Steel and Backi

6、ng at Room Temperature 4653Adhesion Strength to Steel and Backing at Low Temperatures 4653Bond Strength After Solvent Immersion 110115Breaking Strength and Elongation at Room Temperature 3745Breaking Strength and Elongation at Low Temperatures 3745Conditioning 68Curling and Twisting 140 146Dielectri

7、c Breakdown Voltage 8390Effect of Accelerated Aging on High-Temperature Tapes 97 103Flagging 6676Flammability 104 109Hazards/Precautions 3Insulation Resistance at High Humidity 9196Length of Tape in a Roll 2836Oil Resistance 116 122Puncture Resistance 123 128Resistance to Accelerated Aging (Heat and

8、 Moisture) 129 139Sampling 4Specimen Preparation 5Thermosetting Properties 7782Thickness 2127Unwind Force at Room Temperature 5465Unwind Force at Low Temperatures 5465Width 1120NOTE 1These procedures apply to both Class 1 and Class 2 tapesexcept as noted above.1.4 This is a fire-test response standa

9、rd (see Section 104).1.5 The values stated in SI units are the standard, unlessotherwise noted. If a value for measurement is followed by avalue in inch-pound or English units in parentheses, it is likelythat the second value will only be approximate and it is forinformation only. The first stated v

10、alue is the preferred unit.NOTE 2These test methods are similar to IEC 604543, but may differsometimes in some details.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-pri

11、ate safety and health practices and determine the applica-bility of regulatory limitations prior to use. For specific hazardssee Section 3.1.7 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Princi

12、ples for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2A666 Specification for Annealed or Cold-Worked AusteniticStainless Steel Sheet, Strip, Plate, a

13、nd Flat Bar1These test methods are under the jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and are the direct responsibility ofSubcommittee D09.07 on Electrical Insulating Materials.Current edition approved July 1, 2017. Published July 2017. Originally approvedi

14、n 1948. Last previous edition approved in 2010 as D1000 10. DOI: 10.1520/D1000-17.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary pag

15、e onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for th

16、eDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1D149 Test Method for Dielectric Breakdown Voltage andDielectric Strength of Solid Electrical Insulating Materialsat Commercial Power FrequenciesD257

17、 Test Methods for DC Resistance or Conductance ofInsulating MaterialsD295 Test Methods for Varnished Cotton Fabrics Used forElectrical InsulationD374/D374M Test Methods for Thickness of Solid Electri-cal InsulationD1711 Terminology Relating to Electrical InsulationD3487 Specification for Mineral Ins

18、ulating Oil Used inElectrical ApparatusD5032 Practice for Maintaining Constant Relative Humidityby Means of Aqueous Glycerin SolutionsE691 Practice for Conducting an Interlaboratory Study toDetermine the Precision of a Test Method2.2 IEC Standard:IEC 60454-3 Specification for Pressure-Sensitive Adhe

19、siveTapes for Electrical Purposes33. Hazards3.1 The following specific substances are flammable liq-uids. Do not use them in the vicinity of open flames orelectrical contacts: acetone (see 50.1 and 94.1), heptane (see50.1 and 94.1), and toluene (see 70.6). They must be stored inclosed containers, an

20、d it is imperative to clean apparatus in awell-ventilated area.3.2 As toluene is a toxic substance, use toluene only whereadequate ventilation is provided and in such manner as to avoidany absorption through the skin (see 70.6).3.3 WarningIt is possible that lethal voltages will bepresent when condu

21、cting test methods which evaluate electri-cal properties. It is essential that the test apparatus, and allassociated equipment electrically connected to it, be properlydesigned and installed for safe operation. Solidly ground allelectrically conductive parts that any person might come incontact with

22、 during the test. Provide means for use, at thecompletion of any test, to ground any parts which: were at highvoltage during the test; have the potential to acquire aninduced charge during the test; or have the potential to retaina charge even after disconnection of the voltage source.Thoroughly ins

23、truct all operators in the proper way to conducttests safely. When making high voltage tests, particularly incompressed gas or in oil, it is possible that the energy releasedat breakdown will be suffcient to result in fire, explosion, orrupture of the test chamber. Design test equipment, testchamber

24、s, and test specimens so as to minimize the possibilityof such occurrences and to eliminate the possibility of personalinjury.SAMPLING4. Sample and Specimen Requirements4.1 The producer and consumer shall agree upon the num-ber of rolls selected. Unless otherwise specified a minimum ofthree rolls pe

25、r lot shall be selected.4.2 For sampling purposes, a lot consists of identifiablematerials of the same type, manufactured in one production runand offered for delivery at the same time.4.3 All test methods in this standard are intended to producea test value for a single roll. Any reference to avera

26、ging ofmeasurements refers to the averaging of measurements on asingle roll and not to the average of all sample rolls.4.4 See Table 1 for a summary of standard requirements forthe number of test specimens to select from each sample roll,the number of test measurements to make per test specimen,and

27、the value to be reported.4.5 Include in every report the complete identification of thetape tested.SPECIMEN PREPARATION5. Test Specimen Preparation5.1 Place any roll of tape to test on a freely revolvingmandrel. Except for determination of length of tape in a roll,remove and discard a minimum of thr

28、ee layers before remov-ing tape for preparation of test specimens.5.2 Remove sufficient length of tape, at the rate of approxi-mately 50 mm/s (2 in./s), to provide the specimens required forall tests. Cut the tape with a sharp razor blade or scissors,unless otherwise specified. Place the tape on a s

29、mooth cleansurface, adhesive side up, or suspend it from one end in free air.Protect the adhesive surface from dust. Do not allow theadhesive surface to contact the operators fingers or otherforeign objects. Allow flexible specimens to relax for at leasttwo minutes. From this tape material, prepare

30、specimens asrequired in the individual test methods. See also Table 1.3International Electrotechnical Commission, 446 Main St., Worcester, MA01608, http:/www.iec.ch.TABLE 1 Testing and ReportingTestSec-tionTests perSpecimenASpecimensper RollAReportBWidth 14, 19 3 1 avgThickness 26 3 1 avgLength of t

31、ape in a roll 35 1 1 valueBreaking strength 44 1 3 avgElongation 44 1 3 avgAdhesion strength 52 1 3 avgUnwind forceFast rate of removal 64 1 1 valueSlow rate of removal 64 3 1 avgFlaggingClass 1 Tape 71 3 1 avgClass 2 Tape 75 1 3 avgThermosetting properties 81 1 3 avgDielectric breakdown voltage 89

32、3 3 avgInsulation resistance at high humidity 95 5 1 medEffect of accelerated aging 102 3 2 avgFlammability 108 1 3 avgBond strength after solvent immersion 114 1 3 avgOil resistance 121 1 4 avgPuncture resistance 127 1 5 avgResistance to accelerated aging 129, 133 1 6 avgCurling and twisting 140 1

33、3 avgAWhen referee testing is involved, use an average of 5 determinations wherever1 or 3 are specified above.BMinimum and maximum values are also occasionally required when averagevalues are reported.D1000 1725.3 Use test specimens that are the width of the tape asreceived, if possible. If it is ne

34、cessary to prepare narrowerspecimens as prescribed in the test method, use extreme caresince hand trimming has the potential to materially affect thetest results. Two recommended procedures are (1) to slit thespecimen with a sharp razor blade free of nicks while thespecimen is held down with a patte

35、rn of the desired width, or(2) to slit with mounted parallel sharp razor blades free of nicksto the desired width.CONDITIONING6. Terminology6.1 Definitions:6.1.1 conditioning, nthe exposure of a material to theinfluence of a prescribed atmosphere for a stipulated period oftime or until a stipulated

36、relation is reached between materialand atmosphere.7. Significance and Use7.1 The physical and electrical properties such as adhesion,elongation, breaking strength, and dielectric breakdown willvary with temperature and moisture content. Actual serviceresults are influenced by these factors. In orde

37、r that testmethods yield consistent and reproducible results, control thetemperature and moisture content of the sample or specimen.8. Conditioning for Room Temperature Measurements8.1 Condition all rolls of tape for a minimum of 24 h to atemperature of 23 6 5C (73 6 9F) before removingspecimens for

38、 test.8.2 Condition all test specimens for a period of1hinacontrolled atmosphere at 23 6 5C (73 6 9F) and 50 6 10 %relative humidity prior to testing.8.3 Unless otherwise specified, testing shall be conducted at23 6 5C (73 6 9F) and 50 6 10 % relative humidity.8.4 For referee testing purposes, subje

39、ct all sample rolls toa controlled laboratory temperature of 23 6 1C (73.4 61.8F) for a minimum period of 24 h before removingspecimens for test.8.5 Unless otherwise specified, condition all referee testspecimens for a period of1hinacontrolled laboratoryatmosphere at 23 6 1C (73.4 6 1.8F) and 50 6 2

40、 % relativehumidity.8.6 Unless otherwise specified, referee testing shall beconducted at 23 6 1C (73.4 6 1.8F) and 50 6 2 % relativehumidity.9. Conditioning for Low Temperature Measurements9.1 Elastomeric backings of Class 2 tapes have the potentialto be subject to cold temperature tests. Condition

41、elastomericbackings of Class 2 tapes for cold temperature tests by placingprepared specimens or rolls of tape in a cold room for at least2 h at the desired temperature (example temperatures: 10C,0C, -10 C, -18C).10. Apparatus for Low Temperature Conditioning10.1 Cold room or cold chamber capable of

42、maintaining thedesired cold temperatures during testing.WIDTH OF TAPEMethod ASteel Ruler11. Apparatus11.1 A steel scale having divisions at 0.5 mm or164-in.intervals.12. Test Specimens12.1 Select test specimens of approximately 450 mm (18-in.) lengths of tape taken from each sample roll in accordanc

43、ewith 5.2 and conditioned in accordance with Section 8.13. Procedure13.1 Place the test specimen, after conditioning, withouttension or pressure, adhesive side down on a hard smoothsurface. Measure the width perpendicular to the edge with thesteel scale at three approximately equally-spaced points a

44、longthe length.14. Report14.1 Report the average width in millimetres or inches, plusthe maximum and minimum, if specified.15. Precision and Bias15.1 This test method has been in use for many years, but nostatement of precision has been made and no activity is plannedto develop such a statement.15.2

45、 This test method has no bias because the value forwidth is defined in terms of this test method.Method BCaliper16. Apparatus16.1 A pair of calipers with a scale length larger than widthof the roll of tape, having divisions at 0.5-mm or164-in.intervals.17. Test Specimen17.1 One roll of tape, conditi

46、oned in accordance withSection 8. Unless damaged, no outer layers need to beremoved.18. Procedure18.1 The outer turns of the roll must have clean and sharpedges. Discard any damaged or crushed edges. After condi-tioning the roll of tape, place it on a table in a vertical position.Open the jaws of th

47、e calipers and slide them over the cut edgesof the tape so that the scale shaft is parallel to the table. Closethe caliper jaws slowly so as to just touch the sides of the taperoll. Be careful not to crush the edges and keep the caliper jawsperpendicular to the edges of the tape. Measure the widthpe

48、rpendicular to the edges in mm (in.) to the nearest 0.5 mmD1000 173(164 in.) at three approximately equally-spaced points along thecircumference of the roll.19. Report19.1 Report the average width in millimetres or inches, plusthe maximum and minimum, if specified.20. Precision and Bias20.1 This tes

49、t method has been in use for many years, but nostatement of precision has been made and no activity is plannedto develop such a statement.20.2 This test method has no bias because the value forwidth is defined in terms of this test method.THICKNESS21. Terminology21.1 Definitions of Terms Specific to This Standard:21.1.1 thickness, nthe perpendicular distance between theopposite surfaces of pressure-sensitive adhesive tape as deter-mined in accordance with this test method.22. Significance and Use22.1 The thickness is of va

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