1、MIL-D-SLOSLJ 42 7777906 0234370 y3 7-69 MIL-D-51091J( EA) 16 December 1986 SUPERSEDING MIL-D-51091H( MU) 27 June 1972 MILITARY SPECIFICATION DECONTAMINATING APPAKATUS, POWER DRIVEN, SKID-MOUNTED, MULTIPURPOSE, NONINTEGRAL, jOO-GALLON, M12A1 This specification is approved for use within the Chemical
2、Research, Development and Engineering Center, Department of the Army, and is available for use by al1 Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers one type of decontaminating apparatus. 2. APPLICABLE DOCUMENTS 2.1 Government document s. 2.1.1 S
3、pecifications and s,andards. The following specifications and stan- dards form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shal.1 be those listed in the issue of the Department of Defense Index of Specifications and Standards
4、 (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS FEDERAL MM-L-751 - Lumber; Softwood. QQ-S-781 - Strapping, Steel, and Seals. PPP-B-636 - Boxes, Shipping, Fiberboard. PPP-C-843 - Cushioning, Material, Cellulosic. PPP-C-1120- - Cushioning Material, Uncompressed Bound Fiber
5、for Packaging. : Beneficial comments (recommendations, additions, deletions) and any perti- : : nent data which may be of use in improving this document should be addressed: : to: Commander, U.S. Army Chemical Research, Development and Engineering : : Center, APTN: SMCCR-SPD-TS, Aberdeen Proving Gro
6、und, MD 21010-5423 by : using the self-addressed Standardization Document Improvement Proposal (DD : : Form 1.426) appearing at the end of this document or by letter. AMSC NIA FSC 4230 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. . / THIS DOCUMENT CONTAINS /3 PAG
7、ES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-SLOSLJ 42 W SSSS0b 0234373 T W MIL-D-51091 J( EA) PPP-P-291 - Paperboard, Wrapping and Cushioning. PPP-T-60 - Tape : Packaging , Waterproof . PPP-T-76 - Tape, Packgging, Paper (For Carton Seal
8、ing). PPP-T-97 - Tape, Packaging/Industrial, Filament Reinforced. MILITARY MITA-104 MIL-P-116 MIL-B-117 MIL-B-121 MIL-L-3150 MIL-E-OO m-21260 MIL-V-13811 MIL-H-51171 Crates, Wood: Lumber and Plywood Sheathed, Nailed and Preservation, Methods of. Bags, Sleeves, and Tubing - Internal Packaging. Barrie
9、r Material, Greaseproofed, Waterproofed, Flexible. Lubricating Oil, Preservative, Medium. Engines : Preparation for Shipment and Storage of. Varnish, Waterproofing, Electrical, Ignition. Lubricating Oil, Internal Combustion Engine, Preservative Heater, Water, Liquid Fuel, Skid-Mounted, 600 GPH, M2.
10、Bolted . and Break-In. STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by MIL-STD-129 - Marking for Shipment and Storage. MIL-STD-171 - Finishing of Metal and Wood Surfaces. MIL-STD-1168 - Ammunition Lot Numbering. MIL-STD-2073 /1A - DD Materiel Procedures for Developm
11、ent and Applica- Att r Tout e s. tion of Packaging Requirements. 2.1.2 Drawings, technical data package lists, and publications. The follow- ing drawings, technical data package lists, and publications form a part of this specification to the extent specified herein. Unless otherwise specified, the
12、issues shall be those in effect on the date of the solicitation. DRAWINGS AND TECHNICAL DATA PACKAGE LISTS (TDPL) U.S. ARMY AHMAIaNT, MUNITIONS AND CHEMICAL COMMAND CHEMICAL RESEARCH, DEVELOPMENT AND ENGINEERING CENTER TDPL 5-45-3264 - Decontaminating Apparatus, Power Driven, Skid- Mounted, Multipur
13、pose, Nonintegral, 500-GallonY M12A1 (With Alternator, Personnel Shower and M2 Vater Heater). 5 -4 5 -3269 - Marking, Shipping Container for Decon, M12A1, 500 Gallon Tank and M2 Heater. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-D-5209LJ
14、42 9 9999906 0234392 L MIL-D-510915( EA) PUBLICATIONS DEPARTMEHT OF TIE ARMY TECHNICAL MANUALS TM5-2805-259-1h - Operator , Organizational , Direct Support and Gen- eral Support Maintenance Manual Engine, Gasoline, 20 hp, Military Standard (model 4AO84-2) , FSN 2805-952-3926 (model 4A084-3 ) , FSN 2
15、805-872-5972 (Copies of specifications , standards , drawiws, technical data package lists , and publications required by contractors in connection with specific acquisi- tion functions should be obtained from the contracting activity or as directed by the contracting activity.) 2.2 Order of precede
16、nce. In the event of a conflict between the text of this specification and the references cited herein (except for associated detail specifications, specification sheets or MS standards) , the text of this specification shall take precedence. shall supersede applicable laws and regulations unless a
17、specific exemption has been obtained. Nothing in this specification, however, 3. RQUIREMENTS 3.1 Materials and components. 3.1.1 Materials. All materials cited on TDPL 5-45-3264 or in subsidiary drawings shall conform to the specifications listed thereon, or to the specific characteristics set forth
18、 in the drawings. 3.1.2 Components. All components of the decontarainating apparatus shall conform to the specifications and drawings listed on TDPL 5-45-3264 and subsid- iary drawings. 3.2 Assembly. The decontaminating apparatus shall be assembled in accor- dance with Drawing 5-45-3264. 3.3 Tanks.
19、3.3.1 Decontaminating tank. The decontaminating tank shall not leak when tested as specified in 4.4.4.1. 3.3.2 Fuel tank. The unpainted tank shall not leak when subjected to an internal air pressure of 2 to 3 pounds per square inch gage (psig) when tested- as specified in 4.4.4.1. 3 Provided by IHSN
20、ot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3,3 Prime-detergent tank. The impainted tank shall not leak when sub- jected to an internal air pressure of 2 to 3 psig and when tested as specified in 4.4.4.i. 3.4 K. The gun shall open and close easily without stic
21、king or binding and shall not leak when subjected.to a water pressure of lo5 psig minimum when tested as specified in 4.4.4.2. 3.5 Nozzles. 3.5.1 Slurry nozzle. The nozzle when subjected to a minimum pressure of io5 psig at 25 + 5 galions per minute (gpm) at 3850 + 50 revolutions per minute (rpin) a
22、t th; purnp and held at a height of 4- feet-+ 6 inches from the ground, shall conform to the following when tested as specified in 4.4.4.3(a): (a) When set for straight stream, it shall project a solid stream a minimum distance of 75 feet in still air. (b) Taen the deflector plate is depressed, the
23、fan spray shall minimum of 6 feet wide at the point of contact with the ground. be a 3.5.2 Fire nozzle. The nozzle (Drawing 5-45-2699) shall be easily ad, ust- able from a straight stream to 120“ wide angle fog including peripheral spray at 3850 + 50 rpm at the pump while subjected to a minimum wate
24、r pressure of 105 psig at 25 - + 5 gpin in still air when tested as specified in 4.4,4.3(b). 3.6 unctioning. 3.6.1 Pumping. The decontaminating tank, piping, valves, hose, connections, nozzles and gages shall function properly and shall not leak when the apparatus is operated for a minimum period of
25、 1 hour pumping water to and from the tank at a discharge pressure of 105 psig minimum as specified in )+.4,4.4. 3.6.2 Alternator. The governor shall be adjusted to permit the engine to turn at 3850 - + 50 rpn instead of 3600 rpm in figure 3-16, page 3-19 of TM5- 2805-259-14. with the switch in the
26、ON position and shall indicate no voltage with the switch in the OFF psition when tested as specified in 4.4.4.4. The alternator system shall produce 26 to 30 volts direct current 3.7 Preproduction. Prior to the start of regular production, a preproduc- tion sample shall be produced in accordance wi
27、th this specification for examina- tion and tests. The decontaminating apparatus shall be free from foreign or dirt) and damage such as dents, cracks or deformation which could affect its intended use. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-
28、,-MIL-D-51091J 42 M 9777706 0234374 5 MIL-D-51091 J( EA) 4 . QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the con- tract or purchase order, the contractor is responsible for the performance of all inspection requirements as specified herein. Except as
29、 otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements speci- fied herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set
30、 forth in the specification where such inspections are deemed necessary to assure supplies and services conform to presc ribed requirement s. 4.1.1 Responsibility for compliance. Ail item must meet all requirements of sections 3 and 5. The inspection set forth in this specification shall become a pa
31、rt of the contractors overall inspection system or quality program. The absence of any inspection requirements in the specification shall not relieve the contractor of the respnsibility of assuring that all products or supplies submitted to the Government for acceptance comply with all require- ment
32、s of the contract. Sampling in quality conformance does not authorize sub- mission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective niaterial. 4.1.2 Objective evidence. The contractor shall provide objective evidence acceptable to
33、the contracting officer that the requirements of 3.1 and section 5 for which specific inspection has not been provided in this specification have been satisified. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: (a (b) Preproduction inspectio
34、n ( see 4.3) . Quality conformance inspection (see 4.4) 4.3 Preproduction inspection. 4.3.1 Sample. One decontaminating apparatus shall be produced using the same methods, materials, equipment and processes as will be used in regular pro- duct ion. 4,3.2 For examination and tests. The sample shall b
35、e examined and tested for all the requirements of this specification. 4.3.3 Acceptance/rejection criteria. The sample shall meet the examinations and tests specified in this specification to be acceptable. The contractor shall obtain written approval from the contracting officer prior to proceeding
36、with regular production. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-51091 J( EA) 4.4 Quality conformance inspection. 4.4.1 Lotting. Each lot shall be identified and controlled in accordance with MIL-STD-1168. comwnents produced by one ma
37、nufacturer, at one plant, under essentially the sane manufacturing conditions. following compnents shall be contained in any one lot: A lot of decontaminating apparatus shall consist of No more than one interfix number of the (a) Decontaminating tank. (b) Fuel tank. (c) Prime detergent tank, (d) Gun
38、. (e) Nozzles. 4.4.2 Sampling. Sampling shall. be conducted in accordance with table I. 4.4.3 Inspection procedure. 4.4.3.1 For examination and nondestructive tests. Sampling decontaminating apparatus shall be examined and tested in accordance with table I and the clas- sification of defects. TABLE
39、I. Sampling and inspection : Test Test Sample size I AQL : paragraph I : Requirements : : paragraph : 3.3.1 : Decontaminating tank : 100% :, - : 4.4.4.1 : 3.3.2 : Fuel tank 100% : - : 4.4.4.1 : 3.3.3 : Prime detergent tank : 100% : - : 4.4.4.1 : : 3.4 : Gun 100% : - : 4.4.4.2 : : Nozzles : MIL-STD-1
40、05 : 1.0 : 4.4.4.3 : 3.5 : Levei S-4 : L : 3.6 : Functioning 100% : - : 4.4.4.4 : 4.4.3.2 Classification of defects. ( a) Decontaminating apparatus, power driven , skid-mounted , mlt i- purpose, nonintegral, 500-gallon, Ml2A1 (Dwg 5-45-3264). Categories Defects Critical: None defined Major: AC chang
41、e of crankcase oil is not included in this procedure. The air cleaner shall be removed, preserved, wrapped in barrier inaterial conforrning to grade A, MIL-B-121 and inclosed in an overwrap of paper- board cushioning material conforming to type III, style 1, PPP-P-291. The over- wrap shall be secure
42、d by taping with pressure-sensitive tape conforining to PPP- T-76, and the wrapped air cleaner shall be secured, by taping to the inside of the pump assembly corner post adjacent to the carburetor. With preserved tools and other accessories stowed within, the tool compartment door shall be closed an
43、d secured, including cushioning inaterial as necessary (see 5.1.1.6). The cover panels shall be installed in place and secured after coating all hinges and fasteners with preservative oil. The discharge hoses shall be extended full length, completely drained and rewound on the reels. The guns shall
44、be secured in the holding brackets by taping, tying, or strapping together to restrict free movement. The interior surfaces of the tanks and fittings including the All. openings, including valve openings, threaded sur- The valve between the detergent tank and the 5.1.1.3 Tank unit. The loading hoppe
45、r and cover shall be installed in place. foot-pounds. Suitable spacers or stops shall be placed between the hopper flange and the tank and between the cover flange and hopper flange to limit coinpression of the gaskets to 33 percent of their total thickness. valve assembly shall be installed in its
46、holding clamp and secured in place with the thumb screw provided. In addition, the valve shall be secured to the The two hold-down bolts provided shall be tightened to a torque of 10 The foot 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-51
47、091J 42 m 9779906 0234378 2 m - . MIL-D-51091J( EA) installed valve assembly by strapping or wiring to prevent separation from the holding bracket. Threaded areas of the valves shall be coated with preserva- tive oil conforming to either P-7 (MIL-L-3150) or P-10 (MIL-L-o) and the openings covered, e
48、ither with appropriate plastic caps or plugs or with grade A, MIL-B-121, barrier material secured with tape. The threads of the thumb screw shall be coated with preservative oil. 5.1.1.4 Water heater unit. The water heater shall be preserved and packaged in accordance with the level A requirements o
49、f FOL-H-51171. 5.1.1.5 Pipe and fittings, shower (TDPL 545-3186). The sections of pipe with fittings attached, shall be packaged in two fiberboard boxes conforming to grade V3C, PPP-B-636. fit into the holding brackets at the end of the tank. pipe and fittings, not connected, shall be coated with preservative oil conform- ing to either P-7 (MIL-L-3150) or P-10 (MIL-L-21260) and the openings covered with grade A, MIL-B-121, barr
