1、 INCH-POUND MIL-DTL-10057J 10 June 2010 SUPERSEDING MIL-S-10057H (AR) 6 January 1982 DETAIL SPECIFICATION SIMULATOR, HAND GRENADE- M116A1 This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification describes the parts, a
2、ssembly and verification methods for the Simulator, Hand Grenade: M116A1. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in section 3 or 4 of this specification. This section does not include documents cited in other sections of this specification or recommen
3、ded for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3 or 4 of this specification whether or not they are listed. Comments, s
4、uggestions, or questions on this document should be addressed to the Commander, U.S. Army ARDEC, ATTN: RDAR-QES-E, Picatinny Arsenal, NJ 07806-5000 or emailed to ardecstdznconus.army.mil. Since contact information can change, you may want to verify the currency of this address information using the
5、ASSIST Online at https:/assist.daps.dla.mil. AMSC N/A FSC 1370 DISTRIBUTION STATEMENT A. Approved for public release; Distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 2 2.2 Government documents 2.2.1 Specifica
6、tions, standards and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-I-12
7、597 - Igniter, Blasting fuze, friction type, M3A1 Loading, Asembly and Packing MIL-P-48239 - Powder, Flash DEPARTMENT OF DEFENSE STANDARDS MIL-STD-286 - Propellants, Solid: Sampling, Examination and Testing MIL-STD-331 - Fuze & Fuze Components, Environmental and Performance Test for MIL-STD-1168 - A
8、mmunition Lot Numbering and Ammunition Data Card MIL-STD-1916 - DOD Preferred Methods for Acceptance of Product (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, P
9、A 19111-5094) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation.
10、 U.S. ARMY ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER (ARDEC) DRAWINGS 8833721 - Igniter, Blasting Fuze, friction Type, M3A1 Assembly 9200454 - Launcher 9256461 - Disc 9256462 - Upper disc 9256463 - Disc & Fuze Assembly 9256464 - Inner tube 9256465 - Outer tube 9256466 - Cover & Body Asse
11、mbly 9256467 - Simulator, Hand Grenade, M116A1, Assembly 9257901 - Cover & Body Loading Assembly Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 3 9345134 - Safety fuze cord 12912921 - Priming paste support 12972326 - Flash Composition
12、 13013011 - Spacer tube 13019988 - Cover and Body Loading Assembly 13019989 - Flash Composition (Copies of these drawings may be requested online at pica.drawing.requestconus.army.mil or from U.S Army ARDEC, ATTN: RDAR-AIS-TD, Picatinny, NJ 07806-5000.) 2.3 Non-Government publications. The following
13、 documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. NON-GOVERNMENT STANDARDS ISO 10070 - Determination of envelope-specific surface area from Measurements of the permeabilit
14、y to air of a powder bed Under steady-state flow conditions (Copies of this document are available from www.iso.org or International Organization for Standardization Case Postale 56, CH-1211 Geneve 20, Switzerland) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the eve
15、n of a conflict between the text of this document and the references cited herein (except for related specification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQ
16、UIREMENTS 3.1 Requirement inspections. 3.1.1 First article. When specified, a sample shall be subjected to first article inspection in accordance with 4.2. 3.1.2 Conformance. A sample shall be subjected to conformance inspection in accordance with 4.3. 3.2 Components and assemblies. All materials, c
17、omponents and assemblies shall be in accordance with the requirements on the drawing listed in paragraphs 4.3.2.1 4.3.2.11. 3.2.1 Disc. The disc material and dimensions shall be in accordance with 9256461. 3.2.2 Upper disc. The upper disc material and dimensions shall be in accordance with 9256462 3
18、.2.3 Inner tube. The inner tube material and dimensions shall be in accordance with 9256464. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 4 3.2.4 Outer tube. The outer tube material and dimensions shall be in accordance with 9256465
19、. 3.2.5 Disc and fuze cord assembly. The disc and fuze cord assembly material and dimensions shall be in accordance with 9256463. 3.2.6 Priming paste support. The priming paste support material and dimensions shall be in accordance with 12912921. 3.2.7 Spacer tube. The spacer tube material and dimen
20、sions shall be in accordance with 13013011. 3.2.8 Cover and body assembly. The cover and body assembly shall be in accordance with 9256466. 3.2.9 Cover and body loading assembly (BP-A1). The cover and body loading assembly for part number 9256467-1, NSN 1370-01-557-8640 shall be in accordance with 9
21、257901. 3.2.10 Cover and body loading assembly (A1-KP). The cover and body loading assembly for part number 9256467-2, NSN 1370-00-752-8124 shall be in accordance with 13019988. 3.2.11 Hand grenade simulator. The simulator assemblies shall be in accordance with 9256467. 3.2.11.1 Outer tube wrinkles.
22、 The outer tube shall be free of cuts, holes, tears or wrinkles with the exception that wrinkles in the outer tube within one-half (0.5) inch of the crimp shall be acceptable provided there are no cuts, holes or tears to the tube. 3.2.12 M3A1 igniter assembly. The M3A1 igniter assembly shall be in a
23、ccordance with 8833721. 3.2.13 Safety fuze cord. The fuze assembly material and dimensions shall be in accordance with 9345134. 3.2.13.1 Burning time of safety fuze. Each safety fuze, prepared for assembly to the simulator, shall be cut perpendicular to its axis without fraying or damaging the safet
24、y fuze. It shall burn within the time limits specified on the applicable drawing following bending to simulate the bend from the lasting fuze igniter to the whistle loading assembly of the simulator. The length of the fuze cord shall be cut to determine a burn time of the safety fuze to be greater t
25、han or equal to six (6) and less than or equal to twelve (12) seconds. 3.3 Moisture content. 3.3.1 Flash composition moisture content. The moisture content for the flash composition for part number 9256467-1, (NSN 1370-01-557-8460) shall be in accordance with 9257901 and shall be in accordance with
26、13019988 for part number 9256467-2 (NSN 1370-00-752-8124). Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 5 3.3.2 Flash composition formulation. The formulation for the flash composition for part number 9256467-1, (NSN-1370-01-557-846
27、0) shall be in accordance with 12972326 and shall be in accordance with 13019989 for part number 9256467-2 (NSN 1370-00-752-8124). 3.3.3 Flash composition granulation. The granulation for the flash composition for part number 9256467-1, (NSN 1370-01-557-8460) shall be in accordance with 12972326 and
28、 shall be in accordance with 13019989 for part number 9256467-2 (NSN 1370-00-752-8124). 3.4 Jumble. When subjected to a jumble environment, the simulator shall comply with the following requirements: a. The simulator shall not function during test. b. There shall be no loose pyrotechnic powder on th
29、e simulator or in the test box after jumbling. c. The simulator components shall not separate during the test. 3.5 Functioning requirements. The simulators shall function at ambient (70 5 F) and cold temperatures (minus 65 5 F) and shall comply with the following requirements: 3.5.1 Premature delay.
30、 The simulator shall not function prematurely (less than five (5) seconds delay) and the delay time shall be greater or equal to six (6) seconds and less than or equal to twelve (12) seconds. The average of all delay times for the complete acceptance test shall not be more than 8.5 seconds. 3.5.2 So
31、und level. The sound level intensity shall be not less than 125 decibels at a distance of 75 0.5 feet from the simulator. 3.5.3 Pull cord. The pull cord shall not break or otherwise separate from the pull wire when used to function the simulator. 3.6 Ammunition lot numbering. Ammunition lot numbers
32、shall be assigned in accordance with MIL-STD-1168. 3.7 Workmanship. All parts and assemblies shall be free of burrs, chips, sharp edges, cracks, crazes, unblended radii, porosity, warpage, burn marks, checks, chipped edges, blisters, excess flash, dirt, and other defects and foreign matter which wou
33、ld affect their serviceability. The cleaning method used shall not be injurious to any part nor shall the cleaning agent contaminate parts. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 6 4. VERIFICATION TABLE I. Requirements/verific
34、ation cross-reference matrix. METHOD OF VERIFICATION 1 ANALYSIS 2 DEMONSTRATION (end item test) 3 EXAMINATION 4 TEST CLASSES OF VERIFICATION A FIRST ARTICLE B CONFORMANCE INSPECTION SECTION 3 REQUIREMENT DESCRIPTION Verification Method Verification Class SECTION 4 VERIFICATION 1 2 3 4 A B 3.1.1 Firs
35、t article inspection X X X X 4.2 and TABLE II 3.1.2 Conformance X X X X 4.3 and 4.3.2 3.2.1 Disc X X X 4.3.2.13.2.2 Upper disc X X X 4.3.2.2 3.2.3 Inner tube X X X 4.3.2.33.2.4 Outer tube X X X 4.3.2.4 3.2.5 Disc and fuze cord assembly X X X X 4.3.2.5 3.2.6 Priming paste support X X X X 4.3.2.6 3.2.
36、7 Spacer tube X X X X 4.3.2.7 3.2.8 Cover and body assembly X X X X 4.3.2.8 3.2.9 Cover and body loading assembly (BP-A1) X X X X 4.3.2.9 3.2.10 Cover and body loading assembly (A1-KP) X X X X 4.3.2.10 3.2.11 Hand grenade simulator X X X X 4.3.2.11 3.2.12 M3A1 igniter assembly X X X X 3.2.13 Safety
37、fuze cord X X X X 4.3.2.5 3.2.13.1 Burning time of safety fuze X X X X 4.3.2.5 3.3 Moisture content X X X 4.7.13.3.1 Flash composition moisture content X X X X X 4.7.1 3.3.2 Flash composition formulation X X X X X 4.7.2 3.3.3 Flash composition granulation X X X X X 4.7.2 3.4 Jumble X X X 4.7.3 3.5 F
38、unctioning requirements X X X 4.5.33.5.1 Premature delay X X X 4.5.3 3.5.2 Sound level X X X X 4.5.3 3.5.3 Pull cord X X X X 4.5.3 3.6 Lot numbering X X X 4.8 3.7 Workmanship X X X 4.3.2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J
39、7 4.1 Classification of inspection. The inspection requirements specified herein are classified as follows: a. First article inspection (see 4.2) b. Conformance inspection (see 4.3) 4.2 First article. When specified, a sample shall be subjected to first article inspection in accordance with Table II
40、. 4.2.1 First article rejection. If any assembly, component or test specimen fails to comply with any of the applicable requirements, the first article sample shall be rejected. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 8 TABLE I
41、I. First article inspection Examination or Test Drawing number No. of samples Requirement Paragraph Inspection Method/ Reference Disc Examination for defects 9252461 25 3.2.1 4.3.2.1 Upper disc Examination for defects 9256462 25 3.2.2 4.3.2.2Inner tube Examination for defects 9256464 25 3.2.3 4.3.2.
42、3Outer tube Examination for defects 9256465 25 3.2.4 4.3.2.4Disc and fuze cord assembly Examination for defects 9256463 25 3.2.5 4.3.2.5Priming paste support Examination for defects 12912921 25 3.2.6 4.3.2.6Spacer tube Examination for defects 13013011 25 3.2.7 4.3.2.7 Cover and body assembly Examina
43、tion for defects 9256466 25 3.2.8 4.3.2.8 Cover and body loading assembly (BP-Al) Examination for defects 9257901 25 3.2.9 4.3.2.9Cover and body loading assembly (Al-KP) Examination for defects 13019988 25 3.2.10 4.3.2.10 M3A1 igniter assembly Examination for defects 8833721 Note a. 3.2.12 Note a. S
44、afety fuze cord Examination for defects 9345134 25 3.2.13 4.3.2.5 Moisture content (9256467-1) Flash composition 9257901 Note d. 3.3.1 4.7.1 Flash composition formulation 12972326 Note e. 3.3.2 4.7.2 Flash composition granulation 12972326 Note e. 3.3.3 4.7.2 Moisture content (9256467-2) Flash compos
45、ition 13019988 Note d. 3.3.1 4.7.1 Flash composition formulation 13019989 Note e. 3.3.2 4.7.2 Flash composition granulation 13019989 Note e. 3.3.3 4.7.2 Hand grenade simulator M116A1assembly Examination for defects 9256467 50 3.2.11 4.3.2.11 Jumble 10 3.4 4.7.3Functioning ambient 65F to 75F 20 (Note
46、 b) 3.5 4.5.3 Functioning cold -70F to -60F 10 (Note c) 3.5 4.5.3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-10057J 9 TABLE II. First article inspection (cont.) Notes: a. Test and acceptance in accordance with first article requirements
47、of MIL-I-12597. b. Ten assemblies functioned in static (4.7.4.1.1) and non- static phase (4.7.4.1.2). c. Ten assemblies functioned in the non- static phase (4.7.4.1.2). d. Test and acceptance in accordance with first article requirements from paragraphs 4.5.1 and 4.7.1. e. Test and acceptance in acc
48、ordance with first article requirements from paragraphs 4.5.2 and 4.7.2. 4.3 Conformance inspection. 4.3.1 Inspection lot formation. Inspection lot is defined as a homogeneous collection of units of product from which a representative sample is drawn or which is inspected 100 percent to determine conformance of applicable requirements. Units of product selected for inspection shall represent only the inspection lot from which drawn and shall not be construed to represent any prior or subsequent quantities presented for inspection. Homogeneity shall be considered to exist provided the inspe
