1、 AMSC N/A FSC 1375 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. MIL-DTL-46594C(AR) 11 September 2011 SUPERSEDING MIL-C46594B(AR) w/AMENDMENT 214 JUNE 1991 DETAIL SPECIFICATION CHARGE, DEMOLITION, SHAPED, 40 LB. M3A1 LOADING, ASSEMBLING AND PACKING This specificat
2、ion is approved for use by U.S. Army Armament Research, Development and Engineering Center (ARDEC) and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the loading, assembling and packing for one type of demolition kit d
3、esignated as Charge, Demolition, Shaped, 40 lb., M3A1. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3 and 4 of this specification. This section does not include documents in other sections of this specification or recommended for additional info
4、rmation or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all requirements documents cited in sections 3 and 4 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specification
5、s, standards, and handbooks. The following specifications, standards and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those specified in the solicitation or contract. Comments, suggestions, or questions on this d
6、ocument should be addressed to Commander ARDEC, ATTN: RDAR-QES-E, Picatinny Arsenal, New Jersey 07806-5000 or emailed to aredecstdznconus.army.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.
7、daps.dla.mil.INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) DEPARTMENT OF DEFENSE STANDARDS AND SPECIFICATIONS MIL-STD-1168 - Ammunition Lot Numbering and Ammunition Data Card MIL-STD-1916 - DOD Preferred Method for Acc
8、eptance of Product MIL-DTL-12560 - Armor Plate, Steel, Wrought, Homogeneous (for use in combat-vehicles and for ammunition testing) (Copies of these documents are available online at https:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue Bldg. 4D,
9、 Philadelphia, PA 19111-5-94.) 2.2.2 Other Government documents, drawings and publications. The following other Government documents, drawings and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in th
10、e solicitation (see 6.2). ARDEC Drawings 7549165 - Box, Packing, Ammunition, for Charge, Demolition, Shaped, 40 lb., M3A1 7549166 - Support, Packing, Ammunition, for Charge, Shaped, 40 lb., M3A1 8858390 - Charge, Demolition, Shaped, 40 lb., M3A1 8858382 - Charge, Demo, Shaped, 40 lb., M3A1, Metal Pa
11、rts Assembly 8858393 - Booster (Copies of these drawings are available from US Army ARDEC, AMSRD-AAR-AIS-TD, Picatinny, NJ 07806-5000, or online from Drawing-Requestus.army.mil.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. AST
12、M INTERNATIONAL ASTM E1742/E1742M - Standard Practice for Radiographic Examination (Copies of ASTM standards may be ordered online at http:/www.astm.org/ or from the ASTM International, 100 Barr Harbor Drive, Conshohocken, PA 19428-2959.) NATIONAL AEROSPACE STANDARDS NAS 410 - NAS Certification and
13、Qualification of Nondestructive Test Personnel 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) (Copies of NAS documents may be ordered at http:/aero- or from the Aerospace Industries Association of America, 1000 Wilson Blvd., Arl
14、ington, VA 22209.) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supercedes applicable laws and regulations unless a specific exemption has been obt
15、ained. 3. REQUIREMENTS 3.1 First Article. When specified, a sample shall be subjected to first article inspection in accordance with 4.2. 3.1.1 Radiographic examination. Radiographic examination, in accordance with 4.3.3.3 and 6.5, shall be conducted on First Article samples that are to be subjected
16、 to the Functioning Test, prior to the execution of the Functioning Test (see Table II). Radiographic examination data shall not be used to accept/reject this system. 3.2 Material. Materials, parts and assemblies shall comply with all requirements specified on the applicable drawings and referenced
17、specifications. 3.3 Assemblies. The assemblies shall comply with all requirements specified on applicable drawings and with all requirements specified in the applicable specifications. 3.4 Functioning Test. The loaded assembly shall function satisfactorily as evidenced by high-order detonation of th
18、e charge and penetration of a target of Rolled Homogeneous Armor (RHA) in accordance with MIL-A-12560, Class 1 or 2. The RHA target shall be of a size not less than four inches total thickness and surface area not less than 144 square inches, with any number of plates to make up that size. The penet
19、ration hole in the plate shall exhibit no evidence of double- or multi-jets. This test shall be performed as specified in 4.3.3.4. 3.5 Workmanship. Loading and assembling shall be accomplished in a thorough workmanlike manner. All parts and assemblies shall be clean and free of explosive on exterior
20、, chips, cracks, crazes, dirt, grease, rust, corrosion products, and other defects and foreign matter which would affect their serviceability. The cleaning method used shall not be injurious to any part or assembly nor shall the cleaning agent contaminate them. Exterior surface coatings shall be con
21、tinuous. All required markings shall be neat and sharply defined. Required packing shall be dry. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) 4. VERIFICATION Table I. REQUIREMENTS/VERIFICATION CROSS REFERENCE MATRIX Method of
22、Verification Classes of Verification 1- Analysis 2- Demonstration (end item test) 3- Examination 4- Test A - First Article B - Conformance Section 3 Requirements Description Verification Method Verification Class Section 4 1 2 3 4 A B 3.1 First Article X X X X 4.2 3.1.1 X-ray examination X X X 4.3.3
23、.3 3.2 Material X X X X X 4.3 3.3 Assemblies X X X X 4.3 3.4 Functioning Test X X X 4.3 3.5 Workmanship X X X X X 4.3 4.1 Classification of Verification. The verification requirements specified herein are classified as follows: a. First Article Inspection (see 4.2) b. Conformance Inspection (see 4.3
24、) 4.2 First article inspection. 4.2.1 Submission. When specified, a first article sample shall be submitted for evaluation in accordance with the provisions of 4.2.2 and Table II. 4.2.2 Inspections to be performed. As determined by the Government, the first article samples may be subjected to any or
25、 all of the examinations and tests specified in the specification and inspected for compliance with any or all of the requirements of this specification and applicable drawings, including all unlisted characteristics. 4.2.2.1 Rejection. The first article sample shall be rejected if any of the inspec
26、tions/tests fail to meet specification or drawing requirements. The Government reserves the right to terminate inspection or test upon failure of any sample to comply with any requirement. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-465
27、94C(AR) Table II. FIRST ARTICLE INSPECTION MIL-DTL-46594 CLASSIFICATION OF CHARACTERISTICS PARAGRAPH TITLE Charge, Demolition, Shaped, 40 lb. M3A1 SHEET 1 OF 1 DRAWING NUMBER (See below) NEXT HIGHER ASSEMBLY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PA
28、RAGRAPH REFERENCE/ INSPECTION METHOD Radiographic examination 5* 100% 3.1.1 4.3.3.3 Functioning Test 5* 100% 3.4 4.3.3.4 Parts Assemblies Examination of defects (where applicable) 25 100% 3.3 4.3 Booster Examination of defects and Specific Gravity (Drawing (Dwg.) 8858393) 5 100% 3.2 4.3 Loading Asse
29、mblies Examination of defects (where applicable) and Weight of Charge (Dwg. 8858390) 25 100% 3.3 4.3 NOTE*: Radiographic examination shall be conducted on the First Article samples that are to be subjected to the Functioning Test, prior to the execution of the Functioning Test. Radiographic examinat
30、ion data will not be used to accept/reject this system. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) 4.3 Conformance Inspection. 4.3.1 Inspection lot formation. The term “inspection lot“ as used in this specification is define
31、d as an essentially homogeneous collection of units of product from which a representative sample is drawn and inspected to determine conformance with applicable requirements. The sample selected shall represent only that quantity of units from which the sample was drawn and shall not be construed t
32、o represent any prior or subsequent quantities presented for inspection. Homogeneity shall be considered to exist provided the inspection lot has been produced by one manufacturer in one unchanged process, in accordance with the same drawing, same drawing revision, same specification and same specif
33、ication revision and complies with the provisions for submission of product as specified in MIL-STD-1916. Changes to the process, specification, or drawing not affecting safety, performance, interchangeability, or storage, as determined by the Government, shall not be deemed to alter the homogeneity
34、 of an inspection lot. All material submitted for inspection in accordance with this specification shall comply with the homogeneity criteria specified herein regardless of the type of sampling procedure which is being applied to determine conformance with requirements. Lot numbering, as required, s
35、hall be in accordance with MIL-STD-1168. Each inspection lot of loaded charge assemblies shall contain: a. Parts from not more than one lot interfix number from one manufacturer. b. Composition B of the same grade from one lot interfix number from one manufacturer which contains TNT from not more th
36、an one lot interfix number from one manufacturer. c. Composition A-3 of the same grade from one lot interfix number from one manufacturer. 4.3.2 Examination. Unless otherwise specified in the Conformance Inspection, sampling plans for major and minor defects shall be in accordance with MIL-STD-1916,
37、 Verification Level IV for Major defects and Verification Level II for Minor defects. 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) Conformance Inspection MIL-DTL-46594 CLASSIFICATION OF CHARACTERISTICS PARAGRAPH 4.3.2.1 TITLE
38、Booster SHEET 1 OF 1 DRAWING NUMBER 8858393 NEXT HIGHER ASSEMBLY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PARAGRAPH REFERENCE/ INSPECTION METHOD Critical None defined Major 101 Concentricity of small cavity to outside diameter IV 3.2 Gage102 Diameter
39、of small cavity, minimum (min.) IV 3.2 Gage103 Depth of Large cavity, min. IV 3.2 Gage104 Specific gravity 5 3.2 4.3.3.2Minor201 Depth of small cavity, min. II 3.2 Gage 202 Diameter of large cavity, min. II 3.2 Gage203 Total length, maximum (max.) II 3.2 Gage204 Evidence of poor workmanship II 3.5 V
40、isual7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) Conformance Inspection MIL-DTL-46594 CLASSIFICATION OF CHARACTERISTICS PARAGRAPH 4.3.2.2 TITLE Assembly, Prior to Loading SHEET 1 OF 1 DRAWING NUMBER 8858390 NEXT HIGHER ASSEMB
41、LY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PARAGRAPH REFERENCE/ INSPECTION METHOD Critical None Defined Major 101 Interior coating with bare spot IV 3.3 Visual 102 Foreign matter in interior IV 3.3 Visual Minor 201 Evidence of poor workmanship II 3.5
42、 Visual 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) Conformance Inspection MIL-DTL-46594 CLASSIFICATION OF CHARACTERISTICS PARAGRAPH 4.3.2.3 TITLE Assembly, prior to closing SHEET 1 OF 1 DRAWING NUMBER 8858390 NEXT HIGHER ASS
43、EMBLY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PARAGRAPH REFERENCE/ INSPECTION METHOD Critical None Defined Major 101 Charge improper IV 3.3 Visual 102 Booster missing (M3A1 only) IV 3.3 Visual103 Pad or spacer missing (M3A1 only) IV 3.3 Visual104 Con
44、tainer damaged IV 3.3 Visual Minor 201 Depth to charge II 3.3 Gage 202 Evidence of poor workmanship II 3.5 Visual 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) Conformance Inspection MIL-DTL-46594 CLASSIFICATION OF CHARACTERIST
45、ICS PARAGRAPH 4.3.2.4 TITLE Assembly SHEET 1 OF 1 DRAWING NUMBER 8858390 NEXT HIGHER ASSEMBLY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PARAGRAPH REFERENCE/ INSPECTION METHOD Critical None defined Major101 Gage does not fully enter detonator well IV 3.
46、2 Gage 102 Closing cap assembly not tight or adhesive missing IV 3.2 Visual/Manual 103 Protective tape missing IV 3.2 Visual Minor 201 Evidence of poor workmanship II 3.5 Visual 10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-46594C(AR) Co
47、nformance Inspection MIL-DTL-46594 CLASSIFICATION OF CHARACTERISTICS PARAGRAPH 4.3.2.5 TITLE Loading and marking assembly SHEET 1 OF 1 DRAWING NUMBER 8858390 NEXT HIGHER ASSEMBLY CATEGORY EXAMINATION OR TEST NO. OF SAMPLE UNITS VERIFICATION LEVEL REQUIREMENT PARAGRAPH PARAGRAPH REFERENCE/ INSPECTION
48、 METHOD Critical None defined Major101 Component missing IV 3.3 Visual102 Strap slide improperly assembled IV 3.3 Visual103 Functioning Test 5 3.4 4.3.3.5 104 Weight of charge 25 3.3 4.3.3.3 Minor201 Total length, max. II 3.3 Gage 202 Width at stand-off legs, max II 3.3 Gage 203 Color coding improper II 3.3 Visual 204 Marker missing, misleading or unidentifiable II 3.5 Visual 205 Evidence of poor workmanship Visual 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from I
