1、MIGP-53108 (ME) 26 October 1990 f3uPEzsEDING (see 6.7) 800 GPM AT 1800 FEGT IWTAL HEAD This specification is approved for use within the USA Belvoir Research, Development and Engineerw Center, distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without lic
2、ense from IHS-,-,-VIL-P-53LO 43 = 7777706 0457470 2 MIGP-53108 (ME) MIM-104 MIGB-121 MIGV-173 MIGH-370 MIGP-514 MILrT-704 MIGG2104 MIGS-2940 MI-3859 MIGE-10062 MIGP-10603 MIM-10924 MIGP-14105 MIII-G-23827 MIGS-45180 MIL-A-46153 MIGF-4 6162 MIGG4 6167 MIGE-52649 MIGC-62122 MIM-83133 MIGB-83769 MIGSTD
3、-105 MIGSTE-129 MIG-130 MIGSTD-2 o9 MIGSTD-461 MIGSTD-810 MIGSTD-889 - Crates, Wood; Umber and Plywood Sheathed, Nailed and Bolted. - Barrier Phterial, Greaseproofed, WaterproOfed, Flexible. - Varnish, Moisture and Fungus Resistant (for Treatment of Communications, Electronics and Associated - Hoses
4、 and Hose Assemblies, Nomtallic: Rubber, Tcpid Fuel. - Plates, Identification, Instruction and Marking, Blank. - Treatment and painting of.Materie1. - Lubricating Oil, Internal Cambuction mine, Tactical - Snubbers, Fluid Pressure, Instrument Protection. - Grease Guns, Hand operated, Liever, Push and
5、 Screw - Engine: Preparation for Shipment and Storage of. - pumps and l?umping units, Centrifugal, Wer-Driven, - Grease, Automtive and Artillery. - Paint, Heat-Resisting (for Steel Surfaces). - Grease, Aircraft and Instrument, Gear and Actuator Screw, NAVI Code Ncimber G-354, Metric. - Sealing Compo
6、und, Gasket, Hy-n Fluid and Water Resistant. - Antifreeze, Ethylene Glycol, Inhibited, Heavy EuQ, Single package. - Fuel, Diesel, Referee Grade. - Lubricating oil, internal Canbustion wine, Arctic. - Engine Cold Start- Aids, Ekher Fuel Prhrs. - Cable ccembly, intervehicle Power; Plug and - Turbine F
7、uels, Aviation, Kerosene Types, NATO F-34 - Batteries, Storage, Iead-acid, General specification Equipment) Service. spe, General Specification for. for Water, packaging of. Receptacle. (JP-8) and NAT F-35. for. - Sampling procedures and Tables for I-ion by - Marking for Shipment and Storage. - Iden
8、tification Markhg of U.S. Military Property. - Slinging and Tiedawn Provisions for Lifting and Tying - El-gnetic Emission and Susceptibility - Environmental Test Methode and Engheering Guidelines. - Dissimilar Metals. Attributes. bwn Military Equipment. Requirements for the Control of EleCtramagneti
9、c Interference. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIGSTD-1186 MIGSTD-1190 MIGSTD-1410 MIGSTD-1472 MIGSTD-1474 MIGSTD-1791 MS24532 MS24540 MS24543 MS27021 MS35643 MS35644 E35645 E35829 - Cushioning, Anchoring, Bracing, Blocking, and Wa
10、terproofing, with Appqriate Test Methode. - Minimm Guidelines for Uvel C Presemation, Packing and Marking, - Methode for Selection of Industrial wines for M iten Application. - iuman winering iksign aiteria for Military Systems, Equipment and Facilities. - Noise Lh.i.ts for Army Materiel. - Decigrhg
11、 for Internal Aerial Delivery in Fixed Wing -Voltmeter: Batteryaerator, 28 Volt DC. - Indicator, Pressure, 24 Volt, E, Range 0-120 PSI. - Indicator, Temperature, Electrical Resistance: 24 - Coupling Half, Quick Disconnect, Cam-Lockirg Type, - Gasket: Synthetic Rubber, Cap, Fuel Tank. - Filler Neck:
12、Fuel Tank-Military Vehicles. - Cap, Fuel Tank: - Hinge, Witt, Conthuous (Piano) .O75 chess, .187 Aircraft. Volt DC, Range 120-240 OF. Male, Hose Shank, Type II. Tactical Vehicle, Fording. and .250 Pin Dia. (Unless otherwise indicated, copies of federal and military specifications and standards are a
13、vailable from the Standardization Dwments Order Deck, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 ther Gaverrmient documents. Te following other Goverment documents Unless otherwise form a part of this document to the extent specified herein. specified, the issues are those cit
14、ed in the solicitation. O MI-Y TRAFFIC MANA- (XIMMAND (rnC/rn) Paxphiet 70-1 - rIlransportability for Better Strategic Mobility. (Application for copies should be addressed to the Military Traffic Managenent cammand, Transportation Ehgineeriq Agency (MIMC/TFA), ATIN: blYYIR, P.O. Box 6276, Newport N
15、EWS, VA 23606-0276.) 2.2 Non-Governmnt tmblications. Te following document(s) form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless other
16、wise specified, the issues of documentC not listed in the DODISS are the issues of the doc=umentc cited in the solicitation (see 6.2). AMERICAN NATIONAL - IN- (ANSI) B16.5 MO. 1 - Pipe Flanges and Flanged Fittings. - Gauges-Pressure Indicating Dial Type-Elastic Element. (Application for copies shoul
17、d be addressed to the American National Standardc Institute, Inc., 1430 Broadway, New York, NY 10018.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIGP-53108 (ME) AMERICAN PEZRXEUM INSTIrIuTE: (API) Std 610 - Centrifugal Pumpt for General Refin
18、- Service. (Application for copies should be addressed to the American Petroleum Institute, 1220 L Street, Northwest, Washington, Dc 20005.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) Boiler and Pressure Vessel Code, Section IX, Welding and Brazing Qualifications. (Application for copies should
19、 be addressed to the American Society of Mechanical Ehgheers, 345 East 47th Street, New York, MI 10017.) ?EFUCAN SOCIETY FOR TESTING AND MATERIALS (AS?M) D 3953 - Strapping, Flat Steel and Seals. D 4675 - Selection and Use of Flat Strapping Materials. (Application for copies should be addressed to t
20、he American Society for Testing and Materials, 1916 Race Street, Philadelphia PA 19103.) Rating Standardc and Test Code Standards. (Application for copies shod-d be addressed to the Hydraulic InstitUte, 712 (Non-Gmemment standmpera ture. any ambient temperature fram -60 to +155 OF. when such parts a
21、re exposed to contact with personnel or otherwise create a hazard. contact with personnel or which create a fire hazard, shall be fully guarded or insulated. mel tanks shall be located in a manner which will not alm spills or overflawc to run onto the engine, exbust, or electrical equipment. shieldi
22、ng may be used to attain the same remit. equipment shall be dire CO that they do not erdanger personnel. Electrical equipment shall be effectively guarded and ground Cecondary, with drain COCIC. Manual engine controls to include a waterproof pushbutton starter switch and a push-pull shutdm control (
23、pull to stop). Autmtic engine shutdcwn controls in the event of engine overspeed, high coolant temperature, law lubricant oil pressure, or pump law suction pressure (device with an adjustable working range of 0-50 Spark-arresting muffler with guard. Drain tube to permit draining the engine oil into
24、a container without coiling other camponents of the system. Auxiliary charging receptacle conforming to MIM-62122 for recharging the batteries fm a remote per source without operation of the engine. Cold weather start- aid confonnhqto MIGE-52649, type 3. Port to sample engine oil for testing. Provis
25、ions to lubricate the turbcchqer bearing prior to startup. Eubrication of the bearing shall be accmpiished without tools or any degree of disascembly and shall utilize oil already in the engine lubricating oil system. Pig* The method of bearing lubrication shall not 8 Provided by IHSNot for ResaleNo
26、 reproduction or networking permitted without license from IHS-,-,-require energizing the engine starter motor. operational level; this control shall be mounted in the instnmient Panel Heavy duty coolbx System, shall be capable of maintaining the manufacturers recommended coolant temperature while o
27、perating at rated capacity and head in an ambient temperature of 120 OF. The radiator shall have provisions for cleaning from the front, using air. Instrumentation consisting of lubricating oil pressure gage, coolant temperature gage, tachmeter-homwter, battery charghq indicator, and an air cleaner
28、restriction indicator. mine mounting equippe with a minimum of 4 axial and 4 lateral jacking screws to facilitate alignment of the pump and engine under field conditions. 3.12.1 Ens he enclosure. The engine shall be provided with a sheet metal, wine oil to be at 1. m. n. 1 noise abat- enclosure that
29、 shall enclose the engine sides, top (except for the exhaust connections), and ends (except for openings for cooiing air). enclmure shall be designed for maXirmmi accessibility for ease of maintmance or replacement of camponents. Doors or access panels shall be provided as nececcary and shall be fit
30、ted with flush-type latches, clamps, or hinges and shall be self- suprting in the open position. The enclosure shall be utilized to the maximum extent in control of temperatures murid pump unit components and in noise control. engine accessories, batteries, and electrical camponents shall not exceed
31、 160 OF for any load in an ambient temperature of 120 OF. air intake and exhaust if necescary. the enclosure. All doors an access panels which should be cloced or in place when the pump unit is operating shall be conspicuously marked to indicate this requirement as specified in 3.8. connect/disconn
32、that is, the engh/pump speed shall stay at the spee selected by operating perconnel ushg the liset point adjustmentii, irrespective of pump discharge pressure, up to the maxilnum allowable engine speed provided none of the other shutduwn devices (high coolant tesrrperature, lm lubricant oil pressure
33、, or law pump suction pressure) have operated. pennit engine start- and the low range of the Ilset point adjustmenti1 device used for engine warm up. 3.13.3 Automatic dischame pressure control. In the iiautomtic discharye pressure controlil mode, the automatic engine/pump controller shall operate in
34、 conjunction with an electronic speed control governor, which would regulate engine speed to maintain the respective dischange pressure comespordbg to Ilset point adjus.hnentil position selected by the operator. control function shall override the discharge pressure control function in the event ade
35、quate suction pressure is not available to the pump to achieve the desired discharge pressure. accessible fran the side or back of the controller for adjustment by personnel using cammon hand tools. 3.13.4 pressure ranci es. The dischme pressure controller and associated transducers shall have an ad
36、justable working range of 0-900 pig. pressure control and associated transducer shall have an adjustable working range of 0-150 pig. following values: 760 pig. panel, rigidly munted on the suction side of the pump in a readily accessible area to enable the operator to read the pump gages, perform op
37、rational proceures and the required maintenance to the controls and indicators, and to repir or replace the panel if required. with a hinged door with locks and shall be weatherproof. sufficient lighthgto allow the operator to read all pump and engine gages and operate all pump and engine controls i
38、n otherwise total darkness. light bulbs shall require no tools. limited to, an electric tadiometer/hourmeter, a voltmeter gage conformingto MS24532-2, a lube oil pressure-gage conforming to lS24540-2, a coolant water tenrperatUre indicator gage confomh-q to PE24543-2, two shock-, vibration- and corr
39、osion-resistant pressure gages confomh-q to ANSI B4O. The suction gage shall have a pressure range of 0-400 psi and the discharge gage shall have a range of 0-1 psi. least 900 psi and the discharge gage shall have an overpressure range of at least 1500 psi. The dials shall be white with black calibr
40、ation lines and figures and shall be not less than 4-1/2 indies in diameter. amrdhg to function (i.e., -%RE, ENGINE SPEED, etc.) and color coded as specified in 3.8. conforming to MIGS-2940, 2-Ga-. and be located and protected to prevent damage by personnel while handling, Rotation of the set point
41、3.13.2 Manual encrine speed control. The ilmua engine spee controlii mode position must be used to The suction pressure The suction pressure set point adjustment shall be The suction The automatic engine/pump controller shall be factory set to the low pressure ovemide - 20 psig; maxh discharye press
42、ure - 3.14 Instrument panel. The pump unit shall incorporate a steel instrUment The panel shall be canpletely enclIFT/TIEDOWN HEREtt, as appropriate, in 1- inch (2.54 un) high letters. Sihghx 3.17.3 Air transm rtabiitv. The pump unit(s) shall meet the requirements of MIGSTE1791 for air transport. Wh
43、en required (see 6.2), the contractor shall pravide sufficient data to the Govenrment to confirm that the pump unit being supplied is capable of being loade and transprted in the C-130, C-141, and C-5A aircraft an lifted by CH-47 helicopterc both internally and externaily (see 6.6.1). 3.17.4 Rail tr
44、ancpo rtabilitv. The pump unit(s) ,shall be rail transportable in OOWS and NAm countries without restrictions. dimencional profile within the Gabarit Intemational de Chaqement (GIC) in accordance with MIMC/TEA pamphet 70-1 outline diagram when loaded on a 50-hc3-i (127 un) high rail car. loads resul
45、ting from rail impact test- in accordance with 4.6.2.10.4 without failure, damage, or permanent deformation. The pump unit(s) shall have a The pump Unit(s) shall be capable of withctandulg shock 3.17.5 Highway transmrtability. The pump Unit(s), when loaded on a sartitrailer/tractor, shall be within
46、the highway permit 1Mts of all States of the united States of America. 3.18 Grounhw assembly. mo 3/4-hch ne1 diameter ground rodc, 60-hc3-ies long, of copper clad, cold-rolled steel shall be provided. Wo unhulated, braided groun wires, 10 American Wire Gage, 6 feet long, shall be provided. A 50-ampe
47、re, uninculated, electrical bronze, plier type clamp shall be soldered to each end of the wire. A grou terminal shall be bonded to the frame. 3.19 Identification, instruction and Shimin9 plates. 3.19.1 Identification markinq. Each pump unit shall be identified in accordance with MIGSTP130 on a plate
48、 confonning to MIGP-514, type as applicable. bolts in a location where the plate will be visible and legible but not interfere with the operation an maintenance of the pump unit. The plate shall be attached to the punrp unit by screws, rivets, or 3.19.2 Identification of pump inlet and outlet. The p
49、ump suction and dischanje shall be identified by markings integrally cast in the pump. The pump inlet and outlet shall have black painted arrows denoting the direction of flaw. 3.19.3 Instruction plates. Each pump unit shall be equipped with instruction plates, including diagrams, Wamingc, and cautions describing any special or important procedurec to be followed in ascembling, operating, or servicing the pump unit. Plates shall be conform to MIGP-514, type optional. T
