ARMY MIL-PRF-32383 1-2011 BATTERY RECHARGEABLE SEALED LITHIUM-ION BB-2545 U.pdf
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1、AMSC N/A FSC 6140 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited INCH-POUND MIL-PRF-32383/1 16 June, 2011 PERFORMANCE SPECIFICATION SHEET BATTERY, RECHARGEABLE, SEALED, LITHIUM-ION, BB-2545/U The requirements for acquiring the product herein shall consist of this sp
2、ecification sheet and MIL-PRF-32383. FIGURE 1. FIGURE 1 NOTES: BB-2545 All dimensions are in inches. Tolerance for all is 0.031 inches. REQUIREMENTS Type III (see 1.2 for classification) PIN M32383/1-3 (see 1.3 for PIN) Copyright Communications - Electronics Command Provided by IHS under license wit
3、h CRAINot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/1 2 Specification requirements and test methods: The following requirements and test methods of MIL-PRF-32383, identified therein as “when specified”, are applicable as indicated below: Inspection
4、Requirement Paragraph Test Method Paragraph Applicability Mulitlayer finish 3.4.4.1.3 Certification Yes Gold plating 3.4.4.1.4 Certification No Motor inrush current 3.5.5 4.7.2.12 No Charge enable 1/ 3.5.6 4.7.2.6 Yes SMBus 1/ 3.5.9 4.7.2.14, 4.7.2.15 Yes Immersion, shallow 1/ 3.6.6 4.7.3.8.1 Yes Im
5、mersion, deep 3.6.6 4.7.3.8.2 No Transit drop, normal 3.6.7 4.7.3.9.1 Group C only Transit drop, severe 3.6.7 4.7.3.9.2 Yes Nail penetration, cell 3.7.1.2 4.7.4.4 Yes Crush, cell 3.7.1.3 4.7.4.5 Yes Projectile 3.7.2.6 4.7.4.11 Yes Lithium Battery Safety Program (US Navy) Tests (Group 4) 3.7.2.7 4.7.
6、5 Yes Electromagnetic interference (Group 2) 3.8 4.7.7 Yes 1/ As modified herein Details: The following are details specific to M32383/2-3 including those referenced in MIL-PRF-32383 as “specified”. 1. Dimensions: See Dimensions and weight (3.4.3) FIGURE 1 Maximum weight: 2.3 lbs (1,043 grams) 2. Co
7、nnector : Glenair Part Number 807 216 07ZNU6 6DY Battery connector and electrical interfaces (3.4.4) Mating connector: Glenair Part Number 807 162 06ZNU6 6PYB Multilayer finish: Flat contacts shall be brass with multilayer finish Gold plating: N/A Battery charger adapter: N/A 3. Battery case vent (3
8、.4.5.3)Location is optional 4. See figures 1, 2, and 3 Markings (3.4.6) Copyright Communications - Electronics Command Provided by IHS under license with CRAINot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/1 3 5. The following charging instructions sh
9、all be marked on each battery: Instructions / notes (3.4.6.5) Preferred charging method: Constant potential of 16.8 volts with a current limit of 2.3 amperes to 350 milliamperes charge cut off. Alternate charging method: Constant current of 540 milliamperes to 16.8 volts cut off. 6. The simplified b
10、attery label location is optional. It shall be sized to remain legible. Simplified battery label (3.4.6.6) 7. The instruction card shall at a minimum contain operation, storage, handling, maintenance, and warranty (if applicable) information. Battery condition for shipping (3.4.8) 8. Battery open ci
11、rcuit voltage: Min 10.0 volts, Max 16.8 volts Battery voltage (3.5.2) 9. Minimum final voltage: 10 volts Capacity (3.5.3) Each battery, discharged at the specified rate to minimal final voltage, shall have the following minimum capacity: Test Requirement Paragraph Test Method Paragraph Discharge Rat
12、e Minimum Capacity Capacity discharge 3.5.3 4.7.2.3 See detail 18 110 WH Cycle life (224thcycle) 3.5.3.1 4.7.2.4 See detail 19 87 WH High rate discharge 3.5.3 4.7.2.5 5 A 7.8 AH Low temperature discharge 3.5.3 4.7.2.7 18 W 100 WH High temperature discharge 3.5.3 4.7.2.8 18 W 110 WH Motor inrush curr
13、ent 3.5.5 4.7.2.12 N/A N/A Charge acceptance 3.5.10.1 4.7.2.9 18 W 71 WH Retention of charge 3.5.6 4.7.2.10 18 W 102 WH Pulse discharge 3.5.3 4.7.2.11 See detail 20 6.9 AH Extreme low temperature discharge 3.6.1 4.7.3.2 18 W 71 WH Extreme high temperature discharge 3.6.1 4.7.3.3 18 W 100 WH Thermal
14、shock (post-test) 3.6.3 4.7.3.5 18 W 107 WH Mechanical shock (post-test) 3.6.3 4.7.3.6 18 W 110 WH Vibration (during test) 3.6.5 4.7.3.7 1 A 9.7 AH Battery storage life 3.6.8 4.7.3.10 See detail 18 100 WH Overcharge/electric leakage (post-test) 3.7.2.2 4.7.4.7 See detail 21 110 WH Short circuit prot
15、ection (post-test) 3.7.2.3 4.7.4.8 18 W 110 WH High temperature temporary cut off 3.7.2.4 4.7.4.9 18 W 107 WH 1/ As modified herein Copyright Communications - Electronics Command Provided by IHS under license with CRAINot for ResaleNo reproduction or networking permitted without license from IHS-,-,
16、-MIL-PRF-32383/1 4 10. Motor inrush current (3.5.5)N/A . 11. See Variance A below Charge enable (3.5.6) 12. High temperature temporary cut off devices (3.7.5)There shall be not less than one temporary cut off devices complying with 3.7.5. . 13. High temperature permanent cut off devices (3.7.6)There
17、 shall be not less than one permanent cut off devices complying with 3.7.6. . 14. Electromagnetic compatibility (3.8)The M32383/2-3 battery shall be electromagnetically compatible with the Ground Soldier System : 15. Constant potential, current limited (4.6.1)A constant potential of 16.8 volts shall
18、 be applied with current limited to 2.3 amperes, to a charge cut off of 350 milliamperes. . 16. Constant current (4.6.2). N/A 17. Alternate charging (4.6.3). The following charger may be used whenever the general specification allows use of alternate charging: CH0008 6130-01-545-1983 0UU59 PART NUMB
19、ER NSN CAGEC CH0006 None 0UU59 CH0012 6130-01-545-1981 0UU59 18. Capacity discharge (4.7.2.3)Apply a pulse load of 36W for 2 milliseconds followed by 17.6W for 98 milliseconds, cycled continuously to final voltage. . 19. Cycle life test (4.7.2.4)Cycles 1 26: Discharge with a constant 18W load to fin
20、al voltage . Cycle 27: Discharge with a constant load of 2 amperes to final voltage Cycle 28: Discharge with a pulse load of 36W for 2 milliseconds followed by 17.6W for 98 milliseconds, cycled continuously to final voltage. Repeat above loads until the required number of cycles is complete. 20. Pul
21、se discharge (4.7.2.11). Discharge with 15 amperes for 915 microseconds. Apply fifty pulses every second. Continue discharge to final voltage. 21. Overcharge/electric leakage (4.7.4.7). Charge at 4.0 amperes with a charge voltage limit of 40 volts during the 21-hour Copyright Communications - Electr
22、onics Command Provided by IHS under license with CRAINot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32383/1 5 overcharge period of 4.7.4.7b. Discharge batteries at a constant 18W load to final voltage in step 4.7.4.7e. 22. Electromagnetic interference (4.7
23、.7). Batteries shall be tested connected to the Ground Soldier System. See notes below for contact information on system availability. VARIANCES: Each battery shall comply with MIL-PRF-32383 except as follows. A. Certifications (3.2.1). Add the following: State-of-charge display characteristics 3.5.
24、8j” REQUIREMENT PARAGRAPH B. Charge enable (3.5.4) Delete in its entirety and replace with the following: 3.5.4 Charge enablea. Smart Battery Data (SBData) Specification v1.1 accumulating battery information to support active battery management. . The charge enable socket, or Smart Battery Identity
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