1、MIL-S-7053h 13 9797906 0355609 2 M j 4 37.15 MIL-S-70536 (AR) 5 May 1986 MILITARY SPECIFICATION SIMULATOR, TARGET KILL, PARTS FOR AND LOADING, ASSEMBLING AND PACKING This specification is approved for use within the US Army Armament, Munitions and Chemical Command, and is available for use by all De
2、partments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification contains requirements not covered by the drawings and provides quality assurance provisions for the fabrication of parts for and loading, assembling and packing for one type of simulator designated as Simulat
3、or, Target Kill . 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The following specification and standards form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the i
4、ssue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS MILITARY MIL-P- 116 - Preservation - Packaging, Methods of MIL-A-48078 - Ammunition, Standard Quality Assurance Provisions, General Specification For STA
5、NDARDS MILITARY MIL-STD- 105. - Sampling Procedures and Tables for inspect ion by Attr ibutes Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, US Army Armament Research and Development
6、 Center, Attn: AMSMC-QA, Dover, New Jersey 07801-5001 using the lelf-addressed Standardization Document Improvement , Propasai (DD Fam 1426) appearing at the end of this document or by letter. AMSC N/A FSC 1370 DISTRIBUTION STATEMNT h. Approved for public release; distribution is unlimited. THIS DOC
7、UMENT CONTAINS 2.4- PAGES. k -. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-IL-S-70536 13 7779706 0355610 7 MIL-S-70536 (AR) MIL-STD-331 - Fuze and Fuze Components, Environmental ana Performance Test For MIL-STD-810 - Environmental Test Method MI
8、L-STD- 12 3 4 - Pyrotechnics, Sampling, Inspection and Testing 2.1.2 Other Government documents,drawinq and publications. The following other Government documents, drawings and publications forms a part of this specification to the extent specified herein. Unless otherwise specified, the issues shal
9、l be those in effect on the date of the solicitation. DRAWINGS US ARMY ARMAMENT RESEARCH, DEVELOPMENT AND ENGINEERING CENTER (ARDEC ) PRODUCT AND PACKAGING DRAWINGS 9390392 - Simulator, Target Kill Assembly 9395639 - Packing and Marking for Box, Fiberboard, For Simulator, Target Kill 9395638 - Packi
10、ng and Marking for Box, Packing, For Simulator, Target Kill (Copies of specifications, standards, and other Government documents required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer). the
11、text of this specification and the references cited herein, the text of this specification shall take precedence. Nothing in this specification, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 2.2 Order of precedence. In the event of a conflict
12、 between 3. REQUIREMENTS 3.1 Materials. Materials and parts shall be in accordance with applicable drawings, specifications and standards. requirements specified on Drawing (dwg.) 9390392, all- associated drawings, and with all requirements specifS.ed in applicable specifications and standards. 3.2
13、- Assembb. The Target Kill Simulator shall comply with all 2. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-h MIL-S-7053b 23 777770b 0355bZL O MIL-S-70536 (AR) 3.3 Functioninq (Ambient temperature, 21 + 3OC, 70 2 5OF, Hot 51.5 + 3OC, 125 + 5OF, Col
14、d -32 t 3OC, -25-+ 50F). The . assembly chal1 functTon and comply wzth the following requirements after conditioning at specified temperature. 3.3.1 Visual siqnature. The Black Smoke Kill Indicator shall produce a cloud of dense black smoke for 2.0 minutes minimum (Min.) and 3.5 minutes maximum (MAX
15、.) in a low wind condition (1 - 5 knots). 3.3.2 Functioninq time. The time from application of twenty-four (24) plus or minus (5) two (2) Volts Direct Current to initiation of the assembly shall not be greater than 0.20 seconds. 5 (VE) with minimum ignition current of 3.0 milliwatt seconds/ohm, 3.4
16、Environmental conditions. 3.4.1 Low temperature. The simulators shall be capable of withstanding low temperature conditions as specified in 4.5.4.1 and meeting the performance requirements when test fired. 3.4.2 Hiqh and ambient temperature. The simulators shall be capable of withstanding high tempe
17、rature conditions as specified in 4.5.4.2 and meeting the performance requirements when test fired. 3.4.3 Leak test. The cartridge shall not leak when tested as specified in 4.5.4.3. Leakage shall constitute a failure. 3.4.4 Leakaqe test. The simulators shall be capable of withstanding exposure to t
18、he leakage test as specified in 4.5.4.4 and meeting the performance requirements when test fired. 3.4.5 Jumble. The simulator shall comply with the following a. The simulator shall not function during test. b. There shall be no powder leakage. C. The simulator components shall not separate during te
19、st. requirements when tested as specified in para, 4.5.4.6. 3.5 First article inspection. This specification contains technical provisions for first article inspection. Requirements for the submission of first article samples by the contractor shall be as specified in the contract. 3 i: .-YIWCISICil
20、s, Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-70536 13 m 777770b 0355bL2 2 m MIL-S-70536 (AR) 3.6 Workmanship. All parts and assemblies shal be fabricated and finished in a thorough, workmanlike manner. They shall be free of burrs, chips,
21、sharp edges, cracks, crazes, porosity, warpage, burn marks, blisters, excess flash, scratches, dirt, grease and other defects and foreign matter which would affect appearance or serviceability. The cleaning method used shall not be injurious to any part nor shall the parts be contaminated by the cle
22、aning agent. All required markings shall be neat, legible and sharply defined. All packing components shall be dry. 4. QUALITY ASSUWCE PROVISIONS 4.1 Responsibility for inspection and standard quality assurance provisions. Unless otherwise specified herein or in the contract, the provisions of MIL-A
23、-48078 shall apply and are hereby made a part of this detail specification. 4.2 Classification of inspections. The following types of inspection shall be conducted on this item: a. First Article Inspection b. Quality Conformance Inspection 4.3 First article inspection 4.3.1 Submission. The contracto
24、r shall submit a first article sample as designated by the Contracting Officer for evaluation in accordance with provisions of 4.3.2 and 4.3.3. The first article sample shall consist of the following items in sample quantities as indicated: Part Description Match and Cable Assembly Plug, Electrical
25、Assembly Cap, Short Circuit Con ta iner Simulator Target Kill Assembly Interface, Igniter Assembly Composition, Black Smoke Composition, ignition Marking Drawings Drawings 9354515 9342154 9342157 9390379 9390392 12556037 9390395 9390396 9390398 4.3.2 Inspections to be performed. See MIL-A-48078 and
26、Table I specified herein. 4.3.3 Rejection. See MIL-A-48078. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-O . a a c 8 ri E! H MIL-S-70536 13 m 777770b 0355bL3 4 m . N hl N Cu M M M M m NN N mm . . . cv N N N Nnl N MM M M M M m rn u u a, W 8 ti rl
27、 E B si d a E a, ril f4 d rl .rl 24 ci al tri I3 2 8 Fri tn C Y u id pi 5 O z .4 z b X O a. rl d l7 w d . . . - NN N NNN NNU 0. . . e MM M mmm MMM dpdp dp dPdPdp *eh0 O0 o mmm mmdp IDCODID IDCOO dd d O0 o O00 004 . . 0 5 a, c .rl u-l a, 5 a, c O 2 Li O d id1 18 d. E n O u3 F- E O LI L3 c3 n aJ LL n
28、O h Ln E O LI Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-P MIL-S-70536 13 W 9779906 0355627 4 MIL-S-70536 (AR) 4.4.3 Testing. Testing is described in the First Article and 4.4.3.1 Moisture Content (see Table II) - Major Defects Quality Conforman
29、ce Inspection tables. TABLE II - Moisture Content Composition, ignition Composition, Black smoke Paper and paper products (see Dwg. 9390396) (see Dwg. 939395) (see 3.3.1) The Contractor shall provide adequate controls to insure that the materials comply with the requirements. For verification, the c
30、on- tractor shall select and subject to test, one sample of each mater- ial from each eight (8) houis production. If a composite sample ex- ceeds the requirement, that quantity or sub-lot material represented by the sample shall not be used in loading and packing, the remain- ing unloaded and unpack
31、ed material shall not be used in production, and the loaded and packed simulators shall be rejected. Test shall be performed as specified in 4.5.2, 4.4.4 Inspection equipment. The inspection equipment required to perform the examinations and tests prescribed herein is described in the Paragraph Refe
32、rence/Inspection Method column in the tables starting with paragraph 4.4.2.1. The contractor shall submit for approval inspection equipment designs in accordance with the terms of the contract. See Section 6 of MIL-A-48078 and 6.2 herein. 4.4.5 Functioning test 4.4.5.1 Hiqh and ambient temperature.
33、Beginning with the first lot produced and continuing until three (3) consecutive lots have complied with the acceptance criteria of 4.4.2.8, fifty (50) simulator assemblies shall be selected from each lot for test. The lot shall be rejected if four (4) or more major defects occur. After three (3) co
34、nsecutive lots have met the acceptance criteria, thirty-two (32) simulators shall be selected from each lot for test. The lot shall be rejected if three (3) or more major defects occur, and lot sampling shall revert to fifty (50) samples per lot. 4.4.5.2 Cold temperature Beginning with the first lot
35、 produced and continuing until three (3) consecutive lots have complied with the acceptance criteria of 4.4.2.8r fifty (50) simulator assemblies shall be selected from each lot for test. The lot shall be rejected if six (6) or more major defects occur. After three (3) consecutive lots have met the a
36、cceptance criteria, thirty-two (32) simulators shall be selected from each lot for test, The lot shall be rejected if four (4) or more major defects occur, and lot sampling shall revert to fifty (50) samples per lot. a 19 Provided by IHSNot for ResaleNo reproduction or networking permitted without l
37、icense from IHS-,-,-MIL-S-7053b 13 W 797790b 0355b28 b W MIL-S-70536 (AR) 4.5 Methods of-inspection. 4.5.1 Dimensional control of molded or plastic parts. In place of normal sampling and inspections associated with the Classification of Defects, and after a curing time for the parts has been approve
38、d (see Note 1) a sample of three (3) parts (as molded) from each cavity shall be fully inspected dimensionally to qualify a new or reworked cavity for use in production. Each molded part shall carry the individual cavity identification. As a control of each cavity during production, the above quanti
39、ty of parts from each cavity shall be inspected for at least the defects listed in paragraphs 4.4.2.1, after continuous production of each 5,000 parts or at the end of each week, whichever occurs first. Of the three (3) samples, one (1) sample shall be the last part produced. If any defective parts
40、are found during qualification of the cavity, the cavity producing the defective part will not be used in production. If any defective parts are found when inspection is performed for the control of the cavity, the cavity producing the defective part shall be removed from production. Further, that p
41、ortion of production since the last control check shall be returned to the contractor for inspection for each separate type of defect according to MIL-STD-105, using an AQL of 0.40 percent for each major defect and an AQL of 0.65 percent for each minor defect, All cavities removed from production be
42、cause of some fault, may, after reworking be returned to production providing they pass the qualification test above. The contractor may request a change of inspection frequency providing he presents objective evidence to the Contracting Officer to substantiate the request. Contractor design of gage
43、s and test equipment required to perform the inspections listed herein shall be submitted per 6.3 for approval prior to manufacture of equipment. The noted subparagraphs identify those items and minimum inspections subject to the requirements of this paragraph. NOTE 1: In establishing a curing time,
44、 dimensionally check ten (10) parts from each cavity at periodic intervals (.go every 30, 60, etc. mins.) until dimensional stability is attained. The curing time will be from the time the part comes out of the mold until dimensional stability is attained. The inspection data used in determing the c
45、uring time shall be sent to ARDC, Dover, New Jersey 07801-5001, ATTN: AMSMC-QAT-M(D). If there is a change in material or cycle time, or if a cavity is reworked, or a new cavity is used, a new curing time shall be established and approved. 4.5.2 Moisture content. 4.5.2.1 Composition, ignition. The m
46、ethod of determining the percentage of moisture in the igniter composition shall be in accordance with Method 101.2 of MIL-STD-1234 except that the sample shall be heated until a constant weight is obtained in lieu of four hours. Observation shall be made for compliance with the applicable requireme
47、nt. 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-70536 13 7977706 0355627 = MIL-S-70536 (AR) 4.5.2.2 Composition, black smoke. The method of determining the percentage of moisture in the black smoke composition shall be in accordance with
48、 method 101.2.1 of MIL-STD-1234. Observation shall be made for compliance with the applicable requirement. 4.5.3 Functioninq. (Ambient temperature, 21 2 3oC, 70 + - 50F). The simuiator assemblies shall be conditioned for 6 hours min. at the specified temperatures and fired within 5 minutes after rem
49、oval from the conditioning chamber. The simulator shall be held in a rigid support and fired by means of an approved power source in accordance with 3.3.2. (Destructive test) 5OF, Hot, 51.5 + 3W, 125 + 50F, Cold, -32 + 3OC, -25 + .i 4.5.3.1 Visual siqnature. Measurement shall be made from a side position to the longitudinal axis of the simulator with an approved method in accordance with para. 4.4.4. Observation shall be made for compliance
