1、3. MIL-T-52402D 5L 9999906 0575386 L INCH POUND MIL-T-52402D (ME) 12 June 1992 SUPERSEDING MIL-T-52402C(ME) 3 August 1983 MILITARY SPECIFICATION TOOL OUTFIT, PIONEER, PORTABLE ELECTRIC AND HYDRAULIC POWERED TOOLS, TRAILER MOUNTED This specification is approved for use within the USA Belvoir Research
2、, Development, and Engineering Center, Department of the Army, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the requirements for manufacture and acceptance of the following equipment: Equipment Level (see 6.
3、2) 1 2 Description Tool Outfit, Pioneer, Portable Power Tools, Trailer Mounted. Body Assembly, Cargo Trailer, Tool Mounting. 2. APPLICABLE DOCUMENTS 2.1 Government documents. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this docu
4、ment should be addressed to: USA Belvoir Research, Development, and Engineering Center, ATTN: STRBE-TSE, Fort Belvoir, VA, 22060-5606 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or bv letter. AMSC N/A FSC 5180 DISTRIBUTION STATEMENT
5、 A. Approved for public release; distribution is unlimited. I. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-52402D 51 W 999990b 0575387 3 W MI L-T-5 2 4 O 2 D (ME) 2.1.1 SDecifications and standards. The following specifications and standard
6、s form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIO
7、NS FEDERAL PPP-P-40 PPP-B-636 MILITARY MIL-P-116 MIL-B-121 MIL-P-5 14 MIL-T-704 MIL-M-7 8 6 6 MIL-P-15024 MIL-T-22085 MIL-B-26195 MIL-C-4 6168 MIL-C-53 039 MIL-V-62 03 8 STANDARDS FEDERAL FED-STD-H28 MILITARY MIL-STD-105 MIL-STD-129 - Packaging and Packing of Hand Tools. - Boxes, Shipping, Fiberboar
8、d. - Preservation, Method of. - Barrier Material, Greaseproofed, Waterproofed, Flexible. - Plates, Identification, Instruction and Marking, Blank. - Treatment and Painting of Materiel. - Molybdenum, Disulfide, Technical, Lubrication. - Plates, Tag and Bands for Identification of Equipment. - Tapes,
9、Adhesive, Preservation and Sealing. - Box, Wood-Cleated, Skidded Load Bearing - Coating, Aliphatic Polyurethane, Chemica.1, - Coating, Aliphatic Polyurethane, Single - Vehicle, Wheeled, Preparation for Shipment Base. Agent Resistant. Component, Chemical Agent Resistant. and Storage. - Screw-Thread S
10、tandards For Federal Services. - Sampling Procedures and Tables for - Marking for Shipment and Storage. Inspection by Attributes. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-52402D 51 9799906 0575388 5 MIL-STD-209 MIL-STD-64 2 MIL-STD-810
11、 MIL-STD-889 MIL-STD-913 MI L-STD- 14 7 2 MIL-STD-14 7 3 MIL-STD-1474 MIL-STD-1791 MS35829 MI L-T-5 2 4 O 2 D (ME) Slinging and Tiedown Provisions for Lifting and Tying Down Military Equipment. Identification Marking of Combat and Tactical Transport Vehicles. Environmental Test Methods and Engineeri
12、ng Guidelines. Dissimilar Metals. Military Standard Requirements and Procedures for the Certification of Externally Transported Military Equipment by Department of Defense Rotary Wing Aircraft. Human Engineering Design Criteria for Military Systems, Equipment, and Facilities. Standard General Requir
13、ements for Color and Marking of Army Material. Noise Limits for Military Materiel. Air Transport Requirement, General Specif icatioii. Hinge, Continuous (Piano), .O75 Thickness, .187 and .250 Pin Diameter. (Unless otherwise indicated, copies of federal and military specifications and standards are a
14、vailable from the Standardization Documents Order Desk, Building 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 Other Government drawinas and publications. The following other Government drawings and publications form a part of this document to the extent specified herein. Unless otherw
15、ise specified, the issues are those cited in the solicitation. DRAW-INGS ME TA13229E9760 - Tool Outfit, Pioneer, Portable, Electric and Hydraulic Powered Tools, Trailer Mounted. 1322939764 - Power Unit, Hydraulic, Skid Mounted. 1322939765 - Power Unit, Hydraulic, Wheel Mounted. 13229E9777 - Alternat
16、or, Hydraulic. (Copies of drawings required by contractors in connection with specific acquisition functions should be obtained from the USA Belvoir Research, Development, and Engineering Center, ATTN: STRBE-FMT, Fort Belvoir, VA 22060-5606.) 3 Provided by IHSNot for ResaleNo reproduction or network
17、ing permitted without license from IHS-,-,-MIL-T-52402D 51 9999906 0575387 7 m AMERICAN TRUCKING ASSOCIATION, INC. (ATA) Summary of Size and Weight Limits. (Details on these legal limits are available from the Director, Military Traffic Management Command, Transportation Engineering Agency, ATTN: MT
18、TE-TR, P.O. Box 6276, Newport News, VA 23606-0276.) INTERNATIONAL ROAD FEDERATION (IRF) Limits of Motor Vehicle Sizes and Weights (Details on these legal limits are available from the Director, Military Traffic Management Command, Transportation Engineering Agency, ATTN: MTTE-TR, P.O. Box 6276, Newp
19、ort News, VA 23606-0276.) 2.2 Non-Government Dublications. The following documents form a part of this document to the extent specified herein. otherwise specified, the issues of the documents which are DoD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwi
20、se specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). Unless ASSOCIATION OF AMERICAN RAILROADS (AAR) Rules Governing the Loading of DOD Materiel on Open Top Cars. (Application for copies should be addressed to the Associat
21、ion of American Railroads, 50 F. Street, N.W., Washington, D.C. 20001. ) AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D 3951 - Standard Practice for Commercial Packaging. (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphi
22、a, PA 19103.) NATIONAL MOTOR FREIGHT TRAFFIC ASSOCIATION, INC. (NMFTA) National Motor Freight Classification Rules. (Application for copies should be addressed to the American Trucking Associations, Inc., ATTN: Traffic Department, 2200 Mill Road, Alexandria, VA 22314.) 4 Provided by IHSNot for Resal
23、eNo reproduction or networking permitted without license from IHS-,-,-MIL-T-52402D 51 999990b 0575390 3 MIL-T-52402D(ME) UNIFORM CLASSIFICATION COMMITTEE (UCC) Uniform Freight Classification Rules. (Application for copies should be addressed to the Uniform Classification Committee, ATTN: Tariff Publ
24、ishing Officer; Room 1106, 222 South Riverside Plaza, Chicago, IL 60606.) (Non-Government standards and other publications are normally available from the organizations that prepare or distribute the documents. These documents also may be available in or through libraries or other informational serv
25、ices.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, (except for related associated detail specifications, specification sheets or MS standards), the text of this document takes precedence. Nothing in this document, however, su
26、persedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Description. Level 2 equipment (body assembly, cargo trailer) consists of the toolboxes, supporting steel members, and the steel subbase frame (see 3.12). The level 1 equipment (tool outfit) c
27、onsists of the level 2 equipment and the components compiled from the supply catalog referenced herein (see 6.4). Both level 1 and level 2 equipment shall be as specified herein and : a. In accordance with TA13229E9760. b. Provided with the mounting and tiedown devices specified herein (see 3.13). 1
28、-1.1 Drwinas. The drawings forming a part of this specification are end product drawings. prescribed dimensions or tolerances is permissible without prior approval of the contracting officer. Where tolerances could cumulatively result in incorrect fits, the contractor shall provide tolerances within
29、 those prescribed on the drawings to ensure correct fit, assembly, and operation of the equipment. Any data (e.g. shop drawings, layouts, flcw sheets, processing procedures, etc,) prepared by the contractor or obtained from a vendor to suppcrt fabrication and manufacture of the prodaction item shall
30、 be nade available, upon requesk:, for inspection by the contracting officer or designated representative. No deviation from the 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-52402D 51 m 9999906 0575391 5 MIL-T-52 4 02D (ME) 3.2 First artic
31、le. The contractor shall furnish equipment for examination and test within the time frame specified (see 6.2) to prove prior to starting production, that his designs and production methods shall produce equipment that comply with the requirements of this specification (see 6.3). Level 1 equipment sh
32、all be furnished trailer-mounted with components, compiled from the supply catalog referenced herein (see 6.4), secured in place. 3.3 Material. Material shall be as specified herein and on the drawings. Materials not specified shall be selected by the contractor and shall be subject to all provision
33、s of this specification. 3.3.1 Material deterioration Drevention and control. Equipment shall be fabricated from compatible materials, inherently corrosion resistant or treated to provide protection against the various forms of corrosion and deterioration that may be encountered in any of the applic
34、able operating and storage environments to which the equipment may be exposed. Cadmium plated fasteners shall not be used. 3.3.2 Dissimilar metals. Dissimilar metals shall not be used Dissimilar metals and methods of protection in intimate contact with each other unless protected against galvanic co
35、rrosion. are defined and detailed in MIL-STD-889. 3.3.3 Identification of materials and finishes. The contractor shall identify the specific material, material finish or treatment for use with component and subcomponent, and shall make information available upon request to the contracting officer or
36、 designated representative. 3.3.4 Recovered materials. For the propose of this requirement, recovered materials are those materials which have been collected from solid waste and reprocessed to become a source of raw materials, as distinguished from virgin raw materials. The components, pieces and p
37、arts incorporated in the equipment may be newly fabricated from recovered materials to the maximum extent practicable, provided the equipment produced meets all other requirements of this specification. Used, rebuilt or remanufactured components, pieces and parts shall not be incorporated in the equ
38、ipment. 3.4 Safety. All rotating or reciprocating parts and other parts subject to high operation temperatures that are of such a nature or are so located as to be a hazard to operating personnel, shall be guarded or insulated to the extent necessary to eliminate the hazard. Protective devices shall
39、 not impair the operating functions. The body assembly shall be designed and fabricated to prevent injury to operator and maintenance 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L-T-5 2 4 O 2 D (ME) personnel. Nonfunctional rough or sharp ed
40、ges, projecting points, or excessive lengths of fasteners shall be avoided. 3.5 Human factors ensineerinq. Level 1 and level 2 equipment shall conform to accepted human factors engineering design criteria as described in MIL-STD-1472. shall be given, but not limited, to general requirements (4), con
41、trol/display integration (5.1), visual displays (5.2), controls (5.4), labeling (5.5), design for maintainability (5.9), hazards and safety (5.13) of MIL-STD-1472, as applicable. Special design emphasis 3.6 Noise limits. For level 1 equipment, the noise produced by the power tools and units shall co
42、nform with MIL-STD-1474 requirements when tested in accordance with 5.1.2, with the exception of 5.2, 5.3, and 5.4. The provisions of 4.2 and 4.3 of MIL-STD-1474 shall be provided, if and only if, procedures stated in 5.1.1.3 of MIL-STD-1474 have been pursued and documented to the satisfaction of th
43、e procuring activity and written permission to exceed the 85 Db(A) limit is obtained from the contracting activity. Hazard signs shall conform to 4.2 of MIL-STD-1474. For the purpose of the noise measurements, the operator position is defined as 20 feet from both the skid mounted and the wheel mount
44、ed power units. 3.7 Performance requirements. For level 1 equipment, the performance requirements shall be performed on both power units and on the tools. 3.7.1 Rated caDacitv. Within 5 minutes of operation after starting, both power units shall be capable of operating at full power when operating u
45、nder all conditions specified herein. 3.7.2 Low temDeratures. Both power units shall start and operate as specified herein for not less than 4 hours at rated capacity for an ambient temperature of -25 OF. Each hydraulic ana electric tool shall be connected to the skid mounted power unit utilizing th
46、e necessary hydraulic hose and electrical assemblies and run for a period of one minute. 3.7.3 Hiqh temDeratures. Both power units shall start and operate as specified herein for not less than IC hours at rated capacity for an ambient temperature up to +120 “F. Each hydraulic and electric tool shall
47、 be connected to the skid mounted power unit ut.ilizing the necessary hydraulic hose and slectrical assemblies and run fcr a period of one minute. 3.8 Maintainabilitv. A11 major assemblies and installed attachments shall be accessible for maintenance repair and I replacement without removal of other
48、 major assemblkes and installed attachments not ncrrnzlly removed. Design for 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-52402D 51 9999906 0575393 9 maintainability shall comply with 3.5. Cover plates which must be removed for component
49、adjustment shall be equipped with quick- disconnect fastenings. Cover plates shall be labeled with nomenclature for items accessible through them in accordance with MIL-STD-1472, 5.9.9.3 (see 3.5). All fasteners shall be of corrosion-resistant material or shall be tested to be corrosion resistant. All screw threads shall be in accordance with FED-STD-H28. Maximum use shall be made of interchangeable hardware and fastening devices. Means for draina
