1、ASD STANDARD NORME ASD ASD NORM prEN 3660-011 Edition P 1 October 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Descriptors: Aircraft industr
2、y, aircraft equipment, element of electrical connection, electrical connector,characteristic, test, quality assurance, marking, packing, storage ENGLISH VERSION Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 011: Cable outlet, style K, 9
3、0, shielded, sealed, for heat shrinkable boot Product standard Srie arospatiale Accessoires arrire pour connecteurs circulaires et rectangulaires lectriques et optiques Partie 011 : Raccord, type K, coud 90, blind, tanche, pour manchon thermortractable Norme de produit Luft- und Raumfahrt Endgehuse
4、fr Elektrische und optische rund- und rechtecksteckverbinder Teil 011: Endgehuse, Bauform K, 90, Ausfrung, Schirmanschlu, abgedichtet, fr wrmeschrumpfende Bauteile Produktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Indust
5、ries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be ch
6、anged to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardizati
7、on) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 31 Oc
8、tober 2009 Comments should be sent within six months after the date of publication to ASD-STAN Electrical Domain Copyright 2009 by ASD-STAN prEN 3660-011:2009 (E) 2 Contents Page Foreword2 1 Scope 3 2 Normative references 3 3 Terms and definitions .3 4 Characteristics.3 5 Identification 14 6 Marking
9、 14 7 Technical specification 14 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for
10、 Publication. prEN 3660-011:2009 (E) 3 1 Scope This product standard defines a range of cable outlets, style K, 90, shielded, sealed for heat shrinkable boots, for use under the following conditions Associated electrical connector(s) : EN 3660-002 Temperature range Class N : 65 C to 200 C Class W :
11、65 C to 175 C Class K : 65 C to 260 C 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendment
12、s) applies. EN 2591-100*, Aerospace series Elements of electrical and optical connection Test methods Part 100: General EN 3660-001, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 001: Technical specification EN 3660-002, Aerospace serie
13、s Cable outlet accessories for circular and rectangular electrical and optical connectors Part 002: Index of product standards EN 3660-033, Aerospace series Cable outlet accessories for circular and rectangular electrical and optical connectors Part 033: Band Product standard 1)SAE AS85049, Connecto
14、r accessories, electrical general specification 2)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 3660-001 apply. 4 Characteristics 4.1 Dimensions and mass 4.1.1 General For interface dimensions, see 4.2. * All parts quoted in this standard. 1) In pre
15、paration at the date of publication of this standard. 2) Published by: Society of Automotive Engineers, Inc. (SAE), 400 Commonwealth Drive, Warrendale, PA 15096-0001. prEN 3660-011:2009 (E) 4 4.1.2 Cable outlet variant A Classes N and W For screen attachment with banding band, see EN 3660-033. For d
16、imensions and mass, see Figure 1 and Tables 1, 2 and 3. Key 1 Thread A 2 Knurl style, manufacturers option 3 3 equally spaced holes for max. 0,51 safety wire 4 Manufacturers mark and part number NOTE On both variants, coupling nut to be captive on cable outlet body but free to rotate. Figure 1 prEN
17、3660-011:2009 (E) 5 4.1.3 Cable outlet variant B Class K only Screen installed by manufacturer For dimensions and mass, see Figure 2 and Tables 1, 4 and 5. Key 1 Thread A 2 Knurl style, manufacturers option 3 3 equally spaced holes for max. 0,51 mm safety wire 4 Screen/shield 5 Screen termination de
18、vice 6 Manufacturers mark and part number Figure 2 prEN 3660-011:2009 (E) 6 Table 1 Dimensions common to both variants Dimensions in millimetres A Thread Class 2B B C Shell size inches 14,1056,0008 0.500-24 UNF 15,67 10 0.625-24 UNEF 18,64 12 0.750-20 UNEF 21,79 14 0.875-20 UNEF 24,99 16 1.000-20 UN
19、EF 28,24 18 1.063-18 UNEF 30,94 20 1.188-18 UNEF 34,16 22 1.312-18 UNEF 37,29 24 1.438-18 UNEF 40,46 28 1.750-18 UNS 50,01 7,75 Table 2 Dimension, mass and maximum cable entry codes for variant A cable outlet Dimensions in millimetres E F Mass Shell size Cable entry code Classes N and W Class K max.
20、 max. max. g max. 08 B 28,45 43,94 7,5 19,5 10 D 31,75 46,99 9,5 26,0 12 F 35,05 47,50 11,5 31,0 14 G 36,58 49,28 16 J 39,62 51,56 18 K 44,45 55,88 16,0 43,5 20 M 44,45 55,88 21,0 58,0 22 P 50,80 58,67 23,5 64,5 24 R 50,80 58,67 26,50 72,5 28 T prEN 3660-011:2009 (E) 7 Table 3 Cable entry dimensions
21、 for variant A cable outlet Dimensions in millimetres Cable entry code G 0,51 K 0,51 H max. A 4,75 7,92 11,10 B 6,35 9,52 12,70 C 7,92 11,12 14,30 D 9,52 12,70 15,88 E 11,12 14,30 17,50 F 12,70 15,88 19,05 G 14,30 17,50 20,65 H 15,88 19,05 22,23 J 17,50 20,65 23,80 K 19,05 22,23 25,40 L 20,65 23,83
22、27,00 M 22,23 25,40 30,16 N 23,83 27,00 31,75 P 25,40 28,58 33,34 R 28,85 31,75 36,51 S 31,75 34,93 42,84 T 34,93 38,10 46,02 Table 4 Dimensions, mass and maximum entry codes for variant B cable outlet Dimensions in millimetres Shell size Cable entry code max. E max. D max. Mass aClasses N and W g m
23、ax. 08 B 28,45 43,94 6,5 10 D 31,75 46,99 8,5 12 F 35,05 47,50 10,5 14 G 36,58 49,28 12,0 16 J 39,62 51,56 13,5 18 K 44,45 55,88 15,5 20 M 44,45 55,88 19,5 22 P 50,80 58,67 22,0 24 R 50,80 58,67 26,5 28 T 45,5 aThe mass quoted includes the device used for securing the screen to the cable outlet plus
24、 the specified length of screen and is for the maximum entry size. prEN 3660-011:2009 (E) 8 Table 5 Cable entry dimensions for variant B cable outlet Dimensions in millimetres Cable entry code F 0,51 G max. A 4,75 9,58 B 6,35 14,22 C 7,92 16,00 D 9,52 17,53 E 11,12 19,05 F 12,70 20,83 G 14,30 22,61
25、H 15,88 24,13 J 17,50 25,91 K 19,05 28,45 L 20,65 30,48 M 22,23 32,26 N 23,83 32,00 P 25,40 34,80 R 28,58 37,34 S 31,75 40,64 T 34,93 43,43 4.2 Interface dimensions 4.2.1 Associated connection See EN 3660-002. 4.2.2 Variant A standard AS 85049 interface See Figure 2 and Table 6. prEN 3660-011:2009 (
26、E) 9 Key 1 4,95 mm min penetration of Z diameter measured from front of teeth 2 N number of teeth, see Table 6. Figure 3 Table 6 For standard AS85049 interface Dimensions in millimetres Shell size W + 0,64 0 X 38,00Y + 0,38 0 Z 25,00N Number of teeth 08 12,74 9,14 7,59 6,86 12 10 15,88 12,55 11,00 9
27、,53 15 12 19,05 15,49 13,94 12,98 21 14 22,23 18,67 17,12 14,86 24 16 25,40 21,84 20,29 18,03 30 18 26,97 23,27 22,07 20,04 33 20 30,18 26,44 25,25 23,22 36 22 33,32 29,62 28,42 26,39 39 24 36,53 32,79 31,60 29,31 42 28 44,45 38,40 37,31 35,28 54 prEN 3660-011:2009 (E) 10 4.2.3 Modified AS85049 inte
28、rface For class K only See Figure 4 and Table 7. Figure 4 Table 7 For modified AS85049 interface Dimensions in millimetres Shell size F Ref. G + 0,13 0 H + 0,18 0 J 0,25-0N Number of teeth 08 11,10 9,17 6,68 6,86 12 10 14,53 11,10 9,35 9,53 15 12 17,45 14,83 12,62 12,80 21 14 20,62 17,22 15,98 14,86
29、 24 16 23,80 20,55 17,73 17,93 30 18 25,20 22,48 21,46 20,04 33 20 28,37 25,53 25,02 23,22 36 22 31,55 29,01 27,61 26,39 39 24 34,72 32,46 31,62 29,31 42 28 42,75 38,91 37,97 35,28 54 4.3 Material and finish Material/finish Class N : Aluminium/electroless nickel plated Material/finish Class W : Alum
30、inium/olive drab cadmium plated Material/finish Class K : Stainless steel/passivated prEN 3660-011:2009 (E) 11 4.4 Assembly torque These torque values are intended for installation use only. Table 8 Shell size Torque Nm 0,5 08 4,5 10 4,5 12 4,5 14 4,5 16 4,5 18 4,5 20 9,0 22 9,0 24 9,0 28 10,0 4.5 C
31、oupling thread strength torques These torque values are for test purposes, see EN 2591-420 and Table 9. Table 9 Shell size Torque Nm 0,5 08 5,5 10 5,5 12 5,5 14 5,5 16 5,5 18 5,5 20 11,0 22 11,0 24 11,0 28 12,0 prEN 3660-011:2009 (E) 12 4.6 Tests Test details to be in accordance with Table10, EN 366
32、0-001 and EN 2591-100. Qualification to be in accordance with EN 3660-001. Table 10 EN 2591- Designation of the test Not applicable Applicable see EN 3660-001Details 101 Visual examination X 102 Examination of dimensions and mass X See 4.1 and 4.2. 205 Housing (shell) electrical continuity X Class N
33、: 2,5 m ; Class W: 5 m ; Class K: 10 m. 212 Surface transfer impedance (from 100 MHz to 1 GHz) a X Method 2. Frequency Minimum attenuation Classes F, W and K MHz dB 100 90/80 200 88/75 300 88/73 400 87/71 800 85/66 1 000 85/65 301 Endurance at temperature X Classes N and W only Class K, see b. 305 R
34、apid change of temperature X TATBT1+ 5 0 0 5 ClassesC C min. N 200 65 30 W 175 65 30 K 260 65 30 continued prEN 3660-011:2009 (E) 13 Table 10 (concluded) EN 2591- Designation of the test Not applicable Applicable see EN 3660-001Details 306 Mould growth X See EN 3660-001, 10.2.3. 307 Salt mist X Dura
35、tion: Class N 48 h Class W 500 h Class K 500 h 308 Sand and dust X 314 Immersion at low air pressure X 315 Fluid resistance X 316 Ozone resistance X 317 Flammability X 318 Fire-resistance X 402 Shock X Method A. Severity: 300 No. of shocks: 1 in each direction in 3 perpendicular axis Visual examinat
36、ion only No visual damage 403 Vibration X Method B. Figure 3 and Table 2 Level J Duration: 8 hours at ambient temperature Visual examination only. No visual damage. 406 Mechanical endurance 30 cycles 408 Mating and unmating X 420 Mechanical strength of rear accessories X Phase A only. Torque as spec
37、ified in Table 9. 422 Locking wire hole strength X 513 Magnetic permeability X Not fitted to a connector max. values Classes N and W : 2,0 Class K : 2,5 a1 GHz to 10 GHz under consideration bClass K to be subjected to test EN 2591-301 only where non-metallic components are used. prEN 3660-011:2009 (
38、E) 14 Table 11 Identification code for material, finish and screen type for variant B only Code Class a Screen code b A N T B N N C W T D W N aSee 4.3. bSee Table 12. Table 12 Identification code of screen type for variant B only Code Screen and plating T Tinned plated copper N Nickel plated copper
39、5 Identification EXAMPLE 1 Description block CABLE OUTLET Identity block EN3660-011XXXXX Number of this standard Material/finish For variant B, see Table11 For variant A, see 4.3 Shell size Entry size (see Tables 3 and 5) Screen type for variant B only (see Table 12) EXAMPLE 2 EN3660-011B12N Cable outlet, spin coupling, style K, 90, electroless nickel finish, shell size 12, standard AS85049 interface, with nickel plated screen attached. 6 Marking See Figures 1 and 2 and EN 3660-001. 7 Technical specification See EN 3660-001.
