1、ASD STANDARD NORME ASD ASD NORM prEN 4700-004 Edition P 2 September 2009 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONAvenue de Tervuren, 270 - B-1150 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 775 8131 - www.asd-stan.orgICS: Supersedes edition P 1 of A
2、pril 2002 Descriptors: ENGLISH VERSION Aerospace series Steel and heat resisting alloys Wrought products Technical specification Part 004: Wire Srie arospatiale Acier et alliages rsistant chaud Produits corroys Spcification technique Partie 004 : Fils Luft- und Raumfahrt Stahl und Hochwarmfesten Leg
3、ierungen Umgeformten Erzeugnisse Technische Lieferbedingungen Teil 004: Drhte This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is published for the needs of the European Aeros
4、pace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-ide
5、ntification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members ha
6、ve then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 30 September 2009 Comments should be sent within six months after the date of publication to ASD-STAN M
7、etallic Material Domain Copyright 2009 by ASD-STAN prEN 4700-004:2009 (E) 2 Contents Page Foreword2 Introduction .3 1 Scope 3 2 Normative references 3 3 Terms and definitions .4 4 Wording of order5 5 Health and safety .5 6 Technical requirements 5 Foreword This standard was reviewed by the Domain Te
8、chnical Coordinator of ASD-STANs Metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 4700-004:2009 (E) 3 Introduction This standard is part of t
9、he series of EN metallic material standards for aerospace applications. The general organization of this series is described in EN 4258. 1 Scope This standard defines the requirements for the ordering, manufacture, testing, inspection and delivery of steel and heat resisting alloy wire. It shall be
10、applied when referred to and in conjunction with the EN material standard unless otherwise specified on the drawing, order or inspection schedule. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition
11、cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3651-1, Determination of resistance to intergranular corrosion of stainless steels Part 1: Austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in nitri
12、c acid medium by measurement of loss in mass (Huey test). ISO 3651-2, Determination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainless steels Corrosion test in media containing sulfuric acid. ISO 3887, Steels Determina
13、tion of depth of decarburization. ISO 7800, Metallic materials Wire Simple torsion test. ISO 7801, Metallic materials Wire Reverse bend test. ISO 7802, Metallic materials Wire Wrapping test. ISO 9649, Metallic materials Wire Reverse torsion test. EN 2002-001, Aerospace series Metallic materials Test
14、 methods Part 001: Tensile testing at ambient temperature.EN 2002-002, Aerospace series Metallic materials Test methods Part 002: Tensile testing at elevated temperature. EN 2002-005, Aerospace series Test methods for metallic materials Part 005: Uninterrupted creep and stress-rupture testing. EN 20
15、02-7, Aerospace series Metallic materials Test methods Part 7: Hardness test. 1)EN 2002-8, Aerospace series Metallic materials Test methods Par 8: Micrographic determination of grain size 1)EN 2002-16, Aerospace series Metallic materials Test methods Part 16: Non-destructive testing Penetrant testin
16、g 1)1) Published as ASD Prestandard at the date of publication of this standard. prEN 4700-004:2009 (E) 4 EN 2003-7, Aerospace series Steel Test methods Part 7: Macrographic test.1)EN 2032-1, Aerospace series Metallic materials Part 1: Conventional designation. EN 2032-2, Aerospace series Metallic m
17、aterials Part 2: Coding of metallurgical condition in delivery condition. EN 2078, Aerospace series Metallic materials Manufacturing schedule, inspection schedule, inspection and test report Definition, general principles, preparation and approval. EN 2857-1, Aerospace series Metallic materials Test
18、 methods for ferromagnetic materials Non-destructive testing Magnetic particle inspection Part 1: General requirements. 2)EN 2857-2, Aerospace series Metallic materials Test methods for ferromagnetic materials Non-destructive testing Magnetic particle inspection Part 2: Inspection requirements. 2)EN
19、 2950, Aerospace series Test method wrought heat resisting alloys Semi-finished products and parts Conditions for macrographic and micrographic examination Atlas of structures and defects EN 2951, Aerospace series Metallic materials Test method Micrographic determination of content of non-metallic i
20、nclusions1)EN 4258, Aerospace series Metallic materials General organization of standardization Links between types of EN standards and their use EN 4259, Aerospace series Metallic materials Definition of general terms 1)EN 4436, Aerospace series Steel Test methods Determination of Delta ferrite con
21、tent. 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, installation and servicing (based on ISO 9001:1994). EN 9133, Aerospace series Quality management systems Qualificati
22、on Procedure for aerospace standard parts. EN 10027-1, Designation systems for steels Part 1: Steel names. EN 10079, Definition of steel products. TR 2410, Aerospace series Metallic materials Relationship between dimensional standards and material standards. 3) AMS 2750, Pyrometry. 4)3 Terms and def
23、initions For the purposes of this document, the terms and definitions given in EN 4259 apply. For definitions specific to steel, see EN 10079. 2) In preparation at the date of publication of this standard. 3) Published as an ASD Technical Report at the date of publication of this standard. 4) Publis
24、hed by: American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. prEN 4700-004:2009 (E) 5 3.1 batch As defined in EN 4259 with the following addition: for heat treatment using a continuous furnace, a continuous run of less than or
25、equal to 8 hours may be considered as the same heat treatment charge. Continuous heat treatment can be an option. 4 Wording of order The order shall clearly indicate: quantities to be supplied; dates of delivery; material standard number; delivery condition and metallurgical code of products; dimens
26、ions and tolerances or reference to an appropriate dimensional standard; product designation, when required; forwarding address; nature and type of packing, if required; surface protection, if appropriate; definition and frequency of any special tests and their retest procedures, if required. 5 Heal
27、th and safety The products in the delivery condition shall fulfil the current health and safety laws of the area of the country where it is to be delivered. A product safety data sheet shall be available. 6 Technical requirements 6.1 General The product shall be manufactured in accordance with the r
28、equirements of the relevant material standard and the applicable requirements of this specification. A manufacturing schedule shall be established and applied in accordance with EN 2078. Product shall satisfy the requirements of the material standard and/or order and shall be free from irregularitie
29、s prejudicial to the subsequent manufacture or use of this product. Notwithstanding previous acceptance complying with this material standard, any product that is found, at a later stage, to contain such defects shall be rejected. Unless otherwise specified, the requirements in Tables 1 and 2 shall
30、apply in conjunction with those of the relevant material standard. Table 1 relates to lines 1 to 29 (inclusive) of the material standard and Table 2 relates to lines 30 onwards in which the sub-line format is also used. Lines 2 to 98 may also be opened in line 100 if the material standard details sp
31、ecific qualification requirements. If a specific line number is not shown in Tables 1 and 2, the requirement is stated in the material standard and/or order. prEN 4700-004:2009 (E) 6 6.2 Qualification requirements Qualification requirements when invoked by the material standard and/or order are deta
32、iled in Tables 1 and 2. Unless otherwise agreed between the manufacturer and purchaser the qualification phase shall be run on the first 3 batches, coming from at least 2 casts. 6.3 Release requirements 6.3.1 Release tests Release testing shall be the responsibility of the manufacturer. The purchase
33、r reserves the right to perform any of the inspections and/or tests required by the material standard and/or order. The test samples shall be representative of the product. When required by the order, the manufacturer shall inform the purchaser of the planned dates for extraction of samples and rele
34、ase testing in order that these operations may be witnessed. Tables 1 and 2 detail the requirements for each line of the material standard. Unless otherwise specifically requested by the purchaser, a particular inspection and/or test for release shall be carried out if corresponding acceptance crite
35、ria and/or values are stated in the applicable material standard, but see also in 6.3.5. 6.3.2 Retests If any requirement is not met, retests shall be carried out under the following conditions unless otherwise stated in the material standard or order. If the test procedure or test piece preparation
36、 is faulty, testing shall be re-applied at the original frequency after rectification of the original cause of failure, on a test sample located near the first one. For wire with hardness results below the minimum or above the maximum value, the softest or hardest wire, as appropriate, shall be subm
37、itted to a tensile test. If the results comply with the specified tensile requirements, all wire shall be accepted. When failure cannot be attributed to faulty testing, or test piece preparation, further test samples shall be selected at twice the original frequency from the product, one of which sh
38、all be that on which the original results were obtained unless already withdrawn by the manufacturer after suitable identification of the cause of failure. If all retest results are satisfactory, the batch shall be accepted. If one or more tests are unsatisfactory, the batch shall be: rejected, or 1
39、00 % retested and the conforming products accepted, or partially or fully re-heat treated if heat treatment can rectify the cause of the failure and tested as a completely new batch except for chemical composition and cleanness inspection. The reheat treatment shall be stated on the release test cer
40、tificate. For cleanness inspection, if the material fails the requirement the product may be cut back before retesting. 6.3.3 Rejection Any failure to meet the requirements of the material standard shall be cause for rejection. prEN 4700-004:2009 (E) 7 6.3.4 Special tests Special tests may be requir
41、ed by the purchaser. In such cases, the nature of the test, method, frequency and technical requirements shall be specified on the order or inspection schedule and shall be mutually agreed by the manufacturer and purchaser. 6.3.5 Capability clause Where the capability clause is invoked and where suf
42、ficient statistical evidence exists, the test need not be carried out (unless specifically requested by the purchaser). However, this in no way reduces the obligations of the manufacturer to fulfil the requirements. If subsequent testing indicates that the product does not comply with the requiremen
43、ts, the batch shall be rejected. If sufficient statistical evidence does not exist, the test shall be carried out at a frequency agreed between the manufacturer and purchaser. 6.3.6 Statistical process control Reduction in the extent of release testing, other than that defined in 6.3.5 above, may be
44、 negotiated with the purchaser on the basis of appropriate statistical process control and/or statistical data. 6.3.7 Inspection and test report The manufacturer shall furnish, with each delivery, a report conforming to the requirements of EN 2078 stating the following: manufacturers name and addres
45、s and, if appropriate, identification of the plant; order number; material standard number; method of melting; delivery condition and metallurgical code of the product; quantity and dimensions; manufacturing and inspection schedule reference; cast and batch number; all heat treatment, including re-h
46、eat treatment and, where appropriate, straightening and stress relieving parameters, applied to the batch; test sample heat treatment; results of the tests and retests if any. 6.4 Traceability Each product shall be traceable to the cast, production batch and/or heat treatment batch at all stages of
47、manufacture, testing and delivery. prEN 4700-004:2009 (E) 8 Table 1 Technical requirements for lines 1 to 29, where appropriate Frequency of testing Material standard line reference No. Title Requirements Qualification Release 1 Material designation EN 2032-1 and EN 10027-1 if applicable 2 Chemical
48、composition The chemical composition of the alloy shall comply with requirements of the material standard. The samples taken for analysis shall be representative of the melt. The method of analysis shall be at the option of the manufacturer, but in cases of dispute, the reference method set out in t
49、he relevant EN or ISO standard shall be used. If no EN or ISO standard exists, a fundamental and agreed method of chemical analysis calibrated against accepted reference standards shall be used. In the case of remelted material, samples shall be taken from positions as follows: a) Vacuum arc remelted (VAR) ingots: the bottom of each ingot or ingot product. b) Electroflux or electr
