1、ASD-STAN STANDARD NORME ASD-STAN ASD-STAN NORM prEN 6049-009 Edition P 2 September 2013 PUBLISHED BY THE AEROSPACE AND DEFENCE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATION Rue Montoyer 10 - 1000 Brussels - Tel. 32 2 775 8126 - Fax. 32 2 775 8131 - www.asd-stan.org ICS: Supersedes edition P 1 o
2、f November 2005 Descriptors: ENGLISH VERSION Aerospace series Electrical cables, installation Protection sleeve in meta-aramid fibres Part 009: Self-wrapping fire protection sleeve, flexible, post installation, operating temperature from 55 C to 260 C Product standard Srie arospatiale Cbles lectriqu
3、es, installation Gaine de protection en fibres mta-aramides Partie 009 : Gaine de protection auto-fermable, souple, montage aprs installation, temprature dutilisation 55 C 260 C Norme de produit Luft- und Raumfahrt Elektrische Leitungen, Installation Schutzschluche aus Meta-Aramidfasern Teil 009: Se
4、lbstverschliebender Schutzschlauch, flexibel, nachtrglich montierbar, Temperaturbereich 55 C bis 260 C Producktnorm This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (The AeroSpace and Defence Industries Association of Europe - Standardization). It is publish
5、ed for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, phys
6、ically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (European Committee for Standardization) for formal vote and transformation to full European Stan
7、dard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Edition approved for publication 1 September 2013 Comments should be sent within six months after
8、the date of publication to ASD-STAN Electrical Domain Copyright 2013 by ASD-STAN prEN 6049-009:2013 (E) 2 Contents Page Foreword 2 1 Scope 3 2 Normative references 3 3 Terms and definitions . 3 4 Required characteristics . 4 5 Test methods 7 6 Designation 9 7 Marking . 9 Foreword This standard was r
9、eviewed by the Domain Technical Coordinator of ASD-STANs Electrical Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Manual, this standard has received approval for Publication. prEN 6049-009:2013 (E) 3 1 Scope This standard
10、specifies the characteristics of post installation flexible self-wrapping fire protection sleeves for electrical cable and cable bundles, providing 360 fire protection to electrical harnesses. The sleeve assembly gives fire resistance protection to the internal electrical harness against fire for fi
11、ve minutes, and ensures that the electrical characteristics of cables will not be degraded. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest editi
12、on of the referenced document (including any amendments) applies. EN 2825, Aerospace series Burning behaviour of non metallic materials under the influence of radiating heat and flames Determination of smoke density EN 2826, Aerospace series Burning behaviour of non metallic materials under the infl
13、uence of radiating heat and flames Determination of gas components in the smoke EN 3844-1, Aerospace series Flammability of non metallic materials Part 1: Small burner test, vertical Determination of the vertical flame propagation EN 6049-001, Aerospace series Electrical cables, installation Protect
14、ion sleeve in meta-aramid fibres Part 001: Technical specification 1)EN 6059 (All parts), Aerospace series Electrical cables, installation Protection sleeve Test methods ISO 2685, Aircraft Environmental test procedure for airborne equipment Resistance to fire in designated fire zones 2)AMS-DTL-23053
15、E, Insulation sleeving, electrical, heat-shrinkable, general specification for 3)3 Terms and definitions For the purposes of this document, the terms and definitions given in EN 6049-001 and the following apply. 3.1 overlap angle sleeve overlap angle for maximum wire bundle diameter 1) Published as
16、ASD-STAN Prestandard at the date of publication of this standard. http:/www.asd-stan.org/2) Published by: ISO International Organization for Standardization http:/www.iso.ch/3) Published by: SAE National (US) Society of Automotive Engineers http:/www.sae.org/prEN 6049-009:2013 (E) 4 4 Required chara
17、cteristics 4.1 Requirements The sleeve shall protect the internal electrical harness against fire for five minutes, and will ensure that the electrical characteristics of cables will not be degraded. The composition of the sleeve shall be such that a uniform circular cross-section is maintained thro
18、ughout the length of the harness to be protected. The material used in the manufacture of the sleeve shall have no corrosive effects upon the harness, and shall not be susceptible to attack by mould or other micro-organisms. 4.2 Composition The multi-layer, thick wall sleeve is self-wrapping and ope
19、nable, and is of one continuous width made up of three different materials attached edge to edge. See Table 1 and Figures 1, Figures 2 and Figures 3. Where the sleeve is to be fitted to branched harnesses, the sleeve junctions may be protected by wrapping with a similar flat-sectioned multi-layer, t
20、hick wall tape made up of three different materials attached face to face. See Table 2 size code 00 and Figure 4. Table 1 Composition Item number a Layer when wrapped Function Material Colour 1 Inner Thermal protection Oxidised polyacrylonitrile (PANOX) fibres Black 2 Centre Thermal protection Silic
21、a fibres White 3 Outer Mechanical and fire protection Textured meta-aramid continuous yarn and polyetheretherketone (PEEK) monofilament. A specific feature avoids excessive fraying of the sleeving after cutting. Olive drab aSee Figure 1, Figure 2 and Figure 4. Key 1 Inner layer 2 Centre layer 3 Oute
22、r layer Figure 1 Sleeve composition size code 10 (not to scale sleeve shown opened flat) prEN 6049-009:2013 (E) 5 Key 1 Inner layer 2 Centre layer 3 Outer layer Figure 2 Sleeve composition size codes 16, 24, and 32 (not to scale sleeve shown opened flat) Key 1 Inner layer overlap 2 Center layer over
23、lap 3 Outer layer overlap 4 Cable bundle Figure 3 Self-wrapping sleeve installed on a cable bundle (not to scale) prEN 6049-009:2013 (E) 6 Key 1 Inner layer 2 Centre layer 3 Outer layer Figure 4 Tape composition size code 00 (not to scale) 4.3 Dimensions and mass See Table 2 and Figure 5. Table 2 Di
24、mensions and mass Size code Inner Centre Outer Wall thickness Bundle diameter Width A Procurement length Mass layer overlap angle amin. 0,4 max. max. mm mm mm m g/m 00 4,0 150,0 25 338 10 130 130 160 7,2 5 10 336 16 70 90 4,4 10 16 24 4,0 16 24 15 361 32 70 24 32 436 aAngle in degree measured on a m
25、andrel of the maximum bundle diameter (see Figure 3). prEN 6049-009:2013 (E) 7 Key 1 Sleeve identification by red tracers at this longitudinal edge - always visible when sleeve is wrapped. 2 White tracer indicating the maximum operating diameter. 3 Mandrel diameter Maximum bundle diameter. Indicated
26、 per internal ivory line for maximum permissible bundle diameter. Figure 5 Sleeve identification (coloured tracer thread woven into item 3) 4.4 Colour, materials and tracer line identification 4.4.1 Colour In accordance with Table 1. 4.4.2 Materials In accordance with Table 1. 4.4.3 Tracer line iden
27、tification The sleeve will be delivered with a red “tracer line“ marked to identify the fine protection. 4.4.4 Temperature range The operational temperature of the fire protection sleeves shall be from 55 C to 260 C. Resistance to fire according to the EN 6059-309 test method at 1 100 C for 5 min. 5
28、 Test methods The tests shall be carried out as shown in Table 3. For the number of samples to be tested, see EN 6049-001. prEN 6049-009:2013 (E) 8 Table 3 Test methods and details (1 of 2) Test method Title Details EN 6059-201 Visual inspection See 4.1 and 4.2. EN 6059-202 Dimensions and mass See 4
29、.3. EN 6059-203 Coverage Not applicable. EN 6059-301 Sun light exposure For 40 h, following exposure the sleeve shall be bend the retention of the tensile strength shall be 45 % minimum. EN 6059-302 High temperature exposure The specimen shall be within the overwrap tolerances, see Figure 2, and ten
30、sile strength test, according to EN 6059-404, shall be carried out. The value shall not be less than 0,010 N per dTex. EN 6059-303 Resistance to fluids The specimen must show no evidence of deformation swelling, shrinking, cracking or rupture and a tensile strength test according to EN 6059-404 shal
31、l be carried out. The value shall not be less than 0,010 N per dTex. EN 3844-1 B Flammability After burn length (average) shall not exceed 203 mm (8 inches). After flame time (average) shall not exceed 15 s. After flame time drips (average) shall not exceed 5 s. EN 6059-305 Fluid absorption The spec
32、imen shall repel water for six hours after test according to EN 6059302. EN 6059-306 Mould growth There shall no external deterioration that would affect service use and no mould growth visible to the naked eye. EN 6059-309 Fire resistance when fitted on a cable bundle Fire resistance five minutes t
33、est. Cable bundles shall be manufactured using cables from the DR family. Test on sleeve size 10 or 16 which ever fits the test bundle EN 6059-401 Expansion range Not applicable. EN 6059-402 Bending properties A medium size specimen installed on aerospace cable, twisted two turns per metre tied ever
34、y 10 cm, loaded with 10 N must not show any evidence of deformation, swelling, cracking or rupture after 1 000 cycles. EN 6059-403 Scrape abrasion Needle load shall be 10 N. EN 6059-404 Tensile strength The tensile force to be applied per dTEX shall not be less than 0,02 N. Degradation of the tensil
35、e strength after environmental tests shall be within the limits as mentioned in the relevant paragraph. For this test, unwoven tows of the batch, which have been used for weaving of the sleeves, may be used. EN 6059-405 Dynamic cut-through The test shall be carried out at ambient temperature. Load s
36、hall be 30 N. EN 6059-406 Vibration After the endurance test performed in accordance with EN 6059-406, no evidence of wear or defect must be visible on the wires. EN 2825 B Smoke density The test duration shall be 4 min. The maximum specific optical smoke density (average) shall not exceed. Ds 200 (
37、flaming mode) Ds 150 (non-flaming mode) prEN 6049-009:2013 (E) 9 Table 3 Test methods and details (2 of 2) Test method Title Details EN 2826 B Toxicity Gas component Limit of concentration (ppm) (duration 4 min) Hydrogen fluoride HF Hydrogen chloride HCI Hydrogen cyanide HCN Sulphur dioxide SO2/H2S Nitrous Gases NO/NO2Carbon Monoxide CO 100 150 150 100 100 1 000 AMS-DTL-23053E Low temperature flexibility Applicable 6 Designation EXAMPLE Description block SELF-WRAPPING PROTECTION SLEEVE Identity block EN 6049-00910 Number of this standard Size code (see Table 2) 7 Marking See EN 6049-001.
