1、Reinforced Thermoset Plastic Corrosion-Resistant EquipmentAN AMERICAN NATIONAL STANDARDASME RTP-12013(Revision of ASME RTP-12011)ASME RTP-12013(Revision of ASME RTP-12011)ReinforcedThermoset PlasticCorrosion-ResistantEquipmentAN AMERICAN NATIONAL STANDARDTwo Park Avenue New York, NY 10016 USADate of
2、 Issuance: November 26, 2013The next edition of this Standard is scheduled for publication in 2015. This Standard will becomeeffective 6 months after the Date of Issuance.ASME issues written replies to inquiries concerning interpretations of technical aspects ofthis Standard. Periodically certain ac
3、tions of the ASME RTP Committee may be published as Cases.Cases and interpretations are published on the ASME Web site under the Committee Pages athttp:/cstools.asme.org/ as they are issued.Errata to codes and standards may be posted on the ASME Web site under the Committee Pages toprovide correctio
4、ns to incorrectly published items, or to correct typographical or grammatical errorsin codes and standards. Such errata shall be used on the date posted.The Committee Pages can be found at http:/cstools.asme.org/. There is an option available toautomatically receive an e-mail notification when errat
5、a are posted to a particular code or standard.This option can be found on the appropriate Committee Page after selecting “Errata” in the “PublicationInformation” section.ASME is the registered trademark of The American Society of Mechanical Engineers.This code or standard was developed under procedu
6、res accredited as meeting the criteria for American NationalStandards. The Standards Committee that approved the code or standard was balanced to assure that individuals fromcompetent and concerned interests have had an opportunity to participate. The proposed code or standard was madeavailable for
7、public review and comment that provides an opportunity for additional public input from industry, academia,regulatory agencies, and the public-at-large.ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity.ASME does not take any position with respect t
8、o the validity of any patent rights asserted in connection with anyitems mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability forinfringement of any applicable letters patent, nor assumes any such liability. Users of a code or standard are expres
9、slyadvised that determination of the validity of any such patent rights, and the risk of infringement of such rights, isentirely their own responsibility.Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted asgovernment or industry endorsem
10、ent of this code or standard.ASME accepts responsibility for only those interpretations of this document issued in accordance with the establishedASME procedures and policies, which precludes the issuance of interpretations by individuals.No part of this document may be reproduced in any form,in an
11、electronic retrieval system or otherwise,without the prior written permission of the publisher.The American Society of Mechanical EngineersTwo Park Avenue, New York, NY 10016-5990Copyright 2013 byTHE AMERICAN SOCIETY OF MECHANICAL ENGINEERSAll rights reservedPrinted in U.S.A.CONTENTSForeword xStatem
12、ent of Policy on the Use of Certification Marks and Code Authorizationin Advertising . xiStatement of Policy on the Use of ASME Marking to Identify Manufactured Items . xiCommittee Roster . xiiIntroduction . xivSummary of Changes xvPart 1 General Requirements . 11-100 Introduction 11-200 Users Basic
13、 Requirements Specification . 21-300 Fabricators Design Report 71-400 Inspection 71-500 Fabricators Quality Control Program . 8Part 2 Materials 132-100 Scope 132-200 Laminate Compositions 132-300 Materials . 13Subpart 2A Requirements for Representative Flat Laminates . 142A-100 Introduction 142A-200
14、 Laminate Requirements 142A-300 Requirements for Physical and Mechanical Properties . 142A-400 Test Methods . 172A-500 Records 182A-600 Additional Standard Laminate Compositions for Subpart 2A 18Subpart 2B Requirements for Laminates Developed Using the Lamination AnalysisMethod 182B-100 Laminate Com
15、position . 182B-200 Requirements for Physical and Mechanical Properties . 182B-300 Test Methods . 192B-400 Records 19Subpart 2C Permissible Tolerances for Laminate Thickness Variation 192C-100 Tolerance for Average Spot Thickness . 192C-200 Tolerance for Average Thickness of a Major Part 192C-300 Ex
16、ceptions . 19Part 3 Design 203-100 Scope 203-200 General 203-300 Definitions . 20Subpart 3A Design by Rules 213A-100 Loadings . 213A-200 Design for Total Internal Pressure . 223A-300 Design for External Pressure 263A-400 Seismic, Wind, and Snow Loadings . 283A-500 Large Diameter RTP Equipment Body F
17、langes 293A-600 Vessels Supported by Shell Attachments 293A-700 Reinforcement of Circular Openings 293A-800 Secondary Bond Shear Stress . 29iiiSubpart 3B Design by Stress Analysis 303B-100 Introduction 303B-200 Design Acceptability . 303B-300 Loading 313B-400 Design . 313B-500 Stress Criteria 323B-6
18、00 External Pressure . 323B-700 Attachments . 32Part 4 Fabrication 334-100 Scope 334-200 Large Diameter Body Flanges . 334-300 Shell Joints . 334-400 Flanged Nozzles . 344-500 Manways 344-600 Reinforcement of Cutouts . 354-700 Tolerances . 354-800 Balsa Wood Cored Plates . 35Part 5 Overpressure Prot
19、ection 525-100 Basis for Design 525-200 Protection Against Overpressure 525-300 Type of Overpressure Protection 525-400 Location of Overpressure Protection Devices 525-500 Installation Practices . 525-600 Overpressure Device Set Pressure . 525-700 Relief Device Sizing 525-800 Discharge Lines From Pr
20、essure Relief Devices . 525-900 Responsibility for Design and Selection . 53Part 6 Inspection and Tests . 546-100 Scope 546-200 Inspector . 546-300 Inspection and Responsibility . 546-400 Conditions for Inspection . 546-500 Equipment Design . 556-600 Materials . 556-700 Fabrication . 556-800 Fabrica
21、tors Quality Assurance Program 556-900 Final Inspection 55Part 7 Shop Qualification . 647-100 Scope 647-200 General 647-300 Fabricators Facilities and Equipment . 647-400 Personnel 647-500 Quality Control Program, Document Handling, and Record System 647-600 Demonstration of Capability 647-700 Minim
22、um Test Values From Demonstration Laminates 677-800 Demonstration Vessel 677-900 Identifying Demonstration Laminates . 687-1000 Laboratory Test and Test Report Requirements for DemonstrationLaminates . 68ivPart 8 Certification . 708-100 Scope 708-200 General 708-300 Certification of ASME RTP-1 Fabri
23、cators 708-400 ASME RTP-1 Certificate of Authorization for Vessel Fabricators . 70Figures1-1 Official ASME Certification Mark With RTP Designator . 123-1 Toriconical Head Dimensions . 244-1 Torispherical Heads 364-2 Flat-Bottom Tank Knuckle Detail 374-3 Joint Arrangement 394-4 Flush Nozzle Installat
24、ion . 404-5 Penetrating Nozzle Installation . 414-6 Bottom Drain Detail 434-7 Stiffener Detail . 444-8 Support Skirt Attachment Detail 454-9 Fabrication Tolerances 464-10 Nozzle Flange Dimensions for Class 150 Bolting 474-11 Flanged Nozzle Lay-Up Method 484-12 Nozzle Installation and Cutout Reinforc
25、ement Location Alternate . 494-13 Nozzle Gussets . 504-14 Flange Tolerances 514-15 Flat Cored Bottom Knuckle Detail 517-1 Dimensions for Tensile Test Specimen . 69Tables1-1 Users Basic Requirements Specification (UBRS) . 31-2 Fabricators Data Report 91-3 Fabricators Partial Data Report . 112A-1 Stan
26、dard Laminate Composition Type I . 152A-2 Standard Laminate Composition Type II 162A-3 Minimum Values of Flat Laminates . 174-1 Flange Flatness Tolerance . 354-2 Typical Dimensions of Manways 424-3 Shear Bond Length . 426-1 RTP Visual Inspection Acceptance Criteria 597-1 Required Resins and Acceptab
27、le Fabrication Processes for DemonstrationLaminates . 657-2 Dimensional Requirements for Hand Lay-Up and Spray-Up DemonstrationLaminates . 667-3 Reinforcement Requirements for Hand Lay-Up and Spray-UpDemonstration Laminates 66Mandatory AppendicesM-1 Reinforcement Materials Receiving Procedures 73M-2
28、 Matrix Materials Receiving Procedures 82M-3 Calculation of Physical and Mechanical Properties Using LaminationAnalysis Method . 91M-4 Quality Control Program . 113M-5 Qualification of Laminators and Secondary Bonders . 115M-6 Demonstration Vessel 122M-7 Repair Procedures 130M-8 Acoustic Emission Ex
29、amination . 135M-9 Glossary . 137M-10 Reference Documents . 141M-11 Submittal of Technical Inquiries to the Reinforced Thermoset PlasticCorrosion Resistant Equipment Committee . 143vM-12 Dual Laminate Vessels . 145M-13 Balsa Wood Receiving and Inspection Procedures . 184FiguresM3-1 Glass Fiber Volum
30、e Percent Versus Tensile Modulus . 97M3-2 Glass Fiber Volume Percent Versus Shear Modulus 98M3-3 Oriented Glass Fiber at 30 Vol. % Versus Tensile Modulus . 99M3-4 Oriented Glass Fiber at 30 Vol. % Versus In-Plane Shear Modulus . 100M3-5 Oriented Glass Fiber at 40 Vol. % Versus Tensile Modulus . 101M
31、3-6 Oriented Glass Fiber at 40 Vol. % Versus In-Plane Shear Modulus . 102M3-7 Oriented Glass Fiber at 50 Vol. % Versus Tensile Modulus . 103M3-8 Oriented Glass Fiber at 50 Vol. % Versus In-Plane Shear Modulus . 104M3-9 Oriented Glass Fiber at 60 Vol. % Versus Tensile Modulus . 105M3-10 Oriented Glas
32、s Fiber at 60 Vol. % Versus In-Plane Shear Modulus . 106M3-11 Oriented Glass Fiber at 70 Vol. % Versus Tensile Modulus . 107M3-12 Oriented Glass Fiber at 70 Vol. % Versus In-Plane Shear Modulus . 108M3-13 Poissons Ratios 10 to 70 Vol. % 109M3-14 Moment Resultants . 110M3-15 In-Plane Force Resultants
33、 . 110M3-16 Geometry of an n-Layered Laminate 110M3-17 Coordinate Systems 111M5-1 Pipe Test Piece . 118M5-2 Secondary Bond Test Assembly . 119M5-3 Secondary Bond Test Specimen . 120M6-1 ASME RTP-1 Demonstration Vessel . 127M6-2 Post-Test Sectioning of Vessel for Final Inspection and Display 128M6-3
34、Witness of Hydrotest of ASME RTP-1 Demonstration Vessel . 129M12C-1 Support Ledges Showing Recommended Weld Locations Away FromThermoformed Bends 159M12D-1 Maximum Offset Allowed for Joints Between Sheets With DifferentThicknesses 161M12D-2 Visual Features of Hot Gas Welds . 163M12D-3 Illustrations
35、of Flow Lines 163M12D-4 Heat Affected Zone Patterns 164M12D-5 Butt Fusion Welds Showing Melt Flow Lines 164M12D-6 Nozzle Construction for Penetrating Nozzle . 166M12D-7 Nozzle and Manway Constructions . 167M12D-8 Bottom Nozzle Constructions . 169M12G-1 Dual Laminate Demonstration Vessel . 173M12G-2
36、Post-Test Sectioning of Dual Laminate Demonstration Vessel for FinalInspection and Display . 178TablesM1A-1 Veil and Mat Reinforcement Log Sheet 74M1B-1 Roving Reinforcement Log Sheet 76M1C-1 Fabric Reinforcement Log Sheet . 78M1D-1 Milled Fiber Reinforcement Log Sheet . 81M2C-1 Recommended Numerica
37、l Standards for Comparator Viscosity Tubes 84M2F-1 Resin Log Sheet 87M2F-2 Curing Agents Log Sheet . 88M2G-1 Common Additives Log Sheet 90M3-1 Glass Volume Fraction and Density . 111M3-2 Layer Properties 111M3-3 Products of Layer Properties 112M3-4 Summary Table of Laminate Properties . 112M5-1 Lami
38、nator Qualification Report . 116M5-2 Secondary Bonder Qualification Report . 117M6-1 Users Basic Requirements Specification (UBRS) . 123viM8-1 Acceptance Criteria 135M12B-1 ASTM Specifications for Thermoplastic Materials . 146M12B-2 Typical Thermoplastic Properties . 147M12B-3 Thermoplastic Sheet or
39、 Roll Receiving Log 149M12B-4 Thermoplastic Sheet Visual Inspection Acceptance Criteria 150M12B-5 Welding Material Receiving Log 152M12B-6 Bonding Resin Receiving Log . 153M12B-7 Conductive Material Receiving Log . 155M12B-8 Thermoplastic Shape Receiving Log 157M12D-1 Visual Weld Defects 162M12E-1 L
40、ining Visual Inspection Acceptance Criteria 171M12G-1 Users Basic Requirements Specification (UBRS) . 174M12H-1 Welder Qualification Report 180M12H-2 Weld Strength Requirements 182M13-1 Balsa Wood Core Inspection Sheet 185Nonmandatory AppendicesNM-1 Design Examples . 186NM-2 Design of Integral Body
41、Flanges 205NM-3 Seismic, Wind, and Snow Loadings . 221NM-4 Hold-Down Lug Design 228NM-5 Ring Support of Vessels 238NM-6 Example of a Fabricators Quality Control Program 253NM-7 Acceptance Inspection by Users Inspector 267NM-8 Handling and Shipping 274NM-9 Installation of RTP Vessels 276NM-10 Require
42、ments and Responsibilities of User (or Users Agent), Fabricator,Inspector, and Certified Individual 279NM-11 Design for 250 lb Concentrated Load on a Torispherical Head . 283NM-12 FRP Flange Design . 285NM-13 Stress Analysis Methods 289NM-14 ISO 9001 Quality Control System . 309NM-15 Flat Cored Plat
43、e Design 315NM-16 External Pressure Design Example for Cylindrical Shells . 318FiguresNM1-1 Toriconical Head . 187NM1-2 Stress Intensity in a Toriconical Head . 189NM1-3 Horizontal Tank 191NM1-4 Pressure Distribution . 192NM1-5 Saddle Reaction 193NM1-6 Stress Along Top Meridian, Initial Try 194NM1-7
44、 Stress Along 45 deg Meridian, Initial Try 195NM1-8 Stress Along 90 deg Meridian, Initial Try 196NM1-9 Stress Along 135 deg Meridian, Initial Try 197NM1-10 Stress Along Bottom Meridian, Initial Try . 198NM1-11 Stress Along Top Meridian, Final Try . 200NM1-12 Stress Along 45 deg Meridian, Final Try 2
45、01NM1-13 Stress Along 90 deg Meridian, Final Try 202NM1-14 Stress Along 135 deg Meridian, Final Try . 203NM1-15 Stress Along Bottom Meridian, Final Try 204NM2-1 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets 209NM2-2 Values of F (Integral Flange Factors) 210NM2-3 Values of f (Hub S
46、tress Correction Factors) 211NM2-4 Values of T, U, Y, and Z (Terms Involving K) 212NM2-5 Values of V (Integral Flange Factors) 214NM2-6 Design of Flat-Face Integral Body Flanges With Full-Face Gaskets(Example Calculation 72 in. Flange at 30 psi) 215viiNM4-1 Wound-On Hold-Down Lug 229NM4-2A Secondary
47、 Bonded Hold-Down Lug, Type A 230NM4-2B Secondary Bonded Hold-Down Lug, Type B 231NM4-3 Moment Coefficient, ML232NM4-4 Uplift Coefficient, PG. 232NM4-5 Recommended Hold-Down Clip 234NM5-1 Lugs on Band 239NM5-2 Moment Coefficient, ML240NM5-3 Split-Ring Flange . 241NM5-4 Ring Support of Vessels 243NM5
48、-5 Geometric Quantities . 244NM5-6 Ring Design Chart for Three Lugs 246NM5-7 Ring Design Chart for Four Lugs . 247NM5-8 Ring Design Chart for Eight Lugs . 248NM5-9 Example Cross Section . 250NM5-10 Lug 251NM6-1 Organization Chart . 255NM7-1 Recommended Fabrication Tolerances . 268NM8-1 Lifting Vesse
49、l With Spreader Bar 274NM8-2 Strongback for Lifting 274NM8-3 Use of Strongbacks . 275NM9-1 Flat-Face Valve Flange to Flat-Face RTP Nozzle Flange and Full-FaceGasket . 276NM9-2 Raised-Face Valve Flange to Flat-Face RTP Nozzle Flange With FillerRing and Full-Face Gasket . 277NM9-3 Flange Bolt Tightening . 278NM10-1 RTP-1 Flowchart . 282NM11-1 Stress Function . 284NM12-1 Flange Dimensioning Details . 285NM12-2 Flange Loading Conditions . 286NM13A-1 Sign Conventions for Cylindrical Segments 306NM13B-1 Sign Conventions for Spherical Segments . 306NM13C-1 Sign Conventio
