ASSE 1069-2005 Performance Requirements for Automatic Temperature Control Mixing Valves《混合阀自动控温执行要求》.pdf

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1、ASSE Standard #1069-2005ASSE Board Approved: January 2005Performance Requirements for Automatic Temperature Control Mixing ValvesASSE InternationalAutomatic Temperature Control Mixing Valves iASSE 1069 - 2005General InformationNeither this standard, nor any portion thereof, may be reproduced without

2、 the written consent of ASSE International.No product may be said to be ASSE approved unless the manufacturer has applied to the ASSE, has had his product tested according to the applicable ASSE Standards, and when the product has passed the test, displays the ASSE Seal on the product.Instructions f

3、or receiving the authorization to display the Seal are available from ASSEs International Office. Organizations wishing to adopt or list any ASSE Standard should print the ASSE Standard number on the cover page first and in equal or larger type to that of the adopting or listing organization.ASSE In

4、ternationalMokena, IllinoisCopyright 2005All rights reserved.ii Automatic Temperature Control Mixing ValvesASSE 1069 - 2005Automatic Temperature Control Mixing Valves iiiASSE 1069 - 2005ForewordThis foreword shall not be considered a part of the standard; however, it is offered to provide background

5、 information.ASSE standards are developed in the interest of consumer safety.This standard was developed for devices that service end use fixture fittings, including but not limited to, gang showers and sitz baths, by supplying tempered water at a preset temperature through a single supply pipe. The

6、 need for this standard exists because no other standard covers products that supply a wide range of demand in flow rate while providing final control of the mixed water temperature. These devices are not intended to be installed for individual showers or tub/shower combinations.It is understood tha

7、t further mixing of water downstream of these devices will not occur. These devices shall be the final temperature control of the water that comes in contact with the end user.Control of the final outlet temperature of these devices shall be set by either the installer or building owner. The end use

8、r generally does not have access to the device. These devices generally have one cold water inlet connection, one hot water inlet connection, and a mixed water outlet connection(s). The valves covered by this standard are only those which will, in cases of changes in hot or cold water supply pressur

9、e, temperature, or loss of cold water supply, reduce the risk of scalding and thermal shock.Recognition is made of the time and support of those who participated in the development of this standard.This standard does not imply ASSEs endorsement of a product which conforms with these requirements.Com

10、pliance with this standard does not imply acceptance by any code body.It is recommended that these devices be installed consistent with local codes.This standard was promulgated in accordance with procedures developed by the American National Standards Institute (ANSI).iv Automatic Temperature Contr

11、ol Mixing ValvesASSE 1069 - 2005Richard J. ProspalProduct Standards Committee ChairmanProspal Consulting Services, Inc.Brunswick, OhioRand H. AckroydRand EngineeringNewburyport, MassachusettsMichael BeckwithState of Wisconsin Department of CommerceMadison, WisconsinGunnar O. CollinsCollins Backflow

12、Specialists, Inc.Palatine, IllinoisJud CollinsOklahoma State Health DepartmentOklahoma City, OklahomaShannon M. Corcoran ASSE Standards CoordinatorWestlake, OhioA. Richard EmmersonGeneral InterestBuffalo Grove, IllinoisCharles GrossInternational Association of Plumbingand Mechanical OfficialsWalnut,

13、 CaliforniaSteven HazzardASSE Staff EngineerWestlake, Ohio2003-04 Product Standards CommitteeDale HollowaySGS United States Testing CompanyTulsa, OklahomaValentine Lehr, P.E.Lehr AssociatesNew York, New YorkPeter MarzecUnited Association ofPlumbers and PipefittersWashington, D.C.Perry W. Meikle, Jr.

14、Perry W. Meikle Consulting EngineerAntioch, CaliforniaShabbir RawalpindiwalaKohler CompanyKohler, WisconsinLynne Simnick International Code Council, Inc.Country Club Hills, IllinoisJack VilendrePrecision Plumbing Products, Inc.Portland, OregonDavid ViolaPlumbing Manufacturers InstituteSchaumberg, Il

15、linoisJoseph C. Zaffuto, P.E.ASSE Staff EngineerWestlake, OhioAutomatic Temperature Control Mixing Valves vASSE 1069 - 2005Rand H. AckroydRand EngineeringNewburyport, MassachusettsHerb BarnhartTempress LimitedMissisauga, Ontario, CanadaMichael BrownCash Acme / Reliance Worldwide Corp.Cullman, Alabam

16、aRobert CastleHoneywell Water ControlsWarwick, Rhode IslandRichard Cota, Jr.Leonard Valve CompanyCranston, Rhode IslandRichard CruickshankTempress LimitedMissisauga, Ontario, CanadaA. Richard EmmersonGeneral InterestBuffalo Grove, IllinoisRobert EveleighLawler Manufacturing CompanyIndianapolis, Indi

17、anaSteve FerrucciLawler Manufacturing CompanyIndianapolis, IndianaSusan GalaydaProduct Listing Services, Inc.Litchfield, OhioJames GalvinSymmons Industries, Inc.Braintree, Massachusetts1069 Working GroupJames GravesPowers Process ControlsDes Plaines, IllinoisWilliam HallLeonard Valve CompanyCranston

18、, Rhode IslandSteven HazzardASSE Staff EngineerWestlake, OhioJohn HigdonConbraco Industries, Inc.Matthews, North CarolinaTim KilbaneSymmons Industries, Inc.Braintree, MassachusettsNorman KummerlenMoen, Inc.North Olmsted, OhioKen LoewenthalCSA InternationalCleveland, OhioTrevor PereraCSA Internationa

19、lCleveland, OhioShabbir RawalpindiwalaKohler CompanyKohler, WisconsinSally RemediosDelta Faucet CompanyIndianapolis, IndianaHeath SharpCash Acme / Reliance Worldwide Corp.Cullman, Alabamavi Automatic Temperature Control Mixing ValvesASSE 1069 - 2005Jack VilendrePrecision Plumbing Products, Inc.Portl

20、and, OregonDavid ViolaPlumbing Manufacturers InstituteSchaumburg, IllinoisBrian WeltmanPrecision Plumbing Products, Inc.Portland, OregonJoseph C. Zaffuto, P.E.ASSE Staff EngineerWestlake, Ohio1069 Working GroupAutomatic Temperature Control Mixing Valves viiASSE 1069 - 2005Table of ContentsSection I.

21、 11.0 General. 11.1 Application 11.2 Scope . 11.3 Reference Standards . 1Section II 22.0 Test Specimens 22.1 Samples Submitted 22.2 Samples Tested 22.3 Drawings 22.4 Rejection 2Section III. 33.0 Performance Requirements and Compliance Testing 33.1 High Temperature Conditioning Test 33.2 Working Pres

22、sure Test . 33.3 Life Cycle Test 3Figure 1 4Table 1 43.4 Flow Rate and Pressure Drop Test 43.5 Regulation and Temperature Variation Test 4Figure 2 5Figure 3 63.6 Cold Water Supply Failure Test 73.7 Cross Flow Test 73.8 Hydrostatic Pressure Test 7Section IV 84.0 Detailed Requirements . 84.1 Materials

23、 . 84.2 Marking of Devices . 84.3 Installation and Maintenance Instructions 84.4 Accessibility 8Section V . 95.0 Definitions. 9viii Automatic Temperature Control Mixing ValvesASSE 1069 - 2005Automatic Temperature Control Mixing Valves 1ASSE 1069 - 2005Automatic Temperature ControlMixing Valves Secti

24、on I1.0 General1.1 ApplicationThese devices are intended to control the water temperature to individual or multiple fixtures to reduce the risk of scalding and thermal shock. Shut-off(s) downstream of the device shall be permitted. These devices are intended to be installed where the bather has no a

25、ccess to the temperature adjustment means, and where no further mixing occurs downstream of the device.1.2 Scope1.2.1. DescriptionThese devices shall be designed to supply only tempered water to the end user, and automatically compensate for pressure and/or temperature variations in water distributi

26、on systems. These devices shall have the capability to significantly reduce the outlet flow in the event of a cold water distribution system failure. The device shall be equipped with an adjustable means to limit the setting of the device towards the hot position. The device is designed to be the fi

27、nal temperature control.1.2.2 Maximum Working PressureThe maximum working pressure of the device shall be at least 125.0 psi (861.9 kPa).1.2.3 Temperature Range1.2.3.1 Inlet Water Temperature RangeThe maximum inlet hot water temperature shall be 180.0 F (82.2 C); and the inlet cold water temperature

28、 range shall be 39.0 F to 80.0 F (3.9 C to 26.7 C).1.2.3.2 Outlet Water Temperature RangeThe device shall be capable of supplying a minimum adjustable outlet water temperature range of 100.0 F to 115.0 F (37.8 C to 46.1 C) provided the hot water supply temperature is at least 20.0 F (11.0 C) greater

29、 than the outlet temperature setting. The maximum outlet temperature of the device shall be 120.0 F (48.9 C) when the temperature limiting means is adjusted and the device is tested in accordance with Section 3.6.1.2.4 Minimum Flow RateThese devices are designed to function at a flow of 2.5 GPM (9.5

30、 L/min).1.3 Reference StandardsReferenced industry standards shall be the latest edition.2 Automatic Temperature Control Mixing ValvesASSE 1069 - 2005Section II2.0 Test Specimens2.1 Samples SubmittedThree (3) devices of each model and size shall be submitted by the manufacturer.2.2 Samples TestedThe

31、 testing agency shall select one (1) of each model and size for the full test. Tests shall be performed in the order listed on one (1) device of each size submitted.2.3 DrawingsAssembly and installation drawings and other data which are needed to enable a testing agency to determine compliance with

32、this standard shall accompany assemblies submitted for examination and performance test under this standard.2.4 RejectionFailure of one (1) device shall result in a rejection of that model and size.Automatic Temperature Control Mixing Valves 3ASSE 1069 - 2005Section III3.0 Performance Requirements a

33、nd Compliance Testing3.1 High Temperature Conditioning Test3.1.1 PurposeThe purpose of this test is to determine if the device withstands a hot water inlet temperature of 180.0 F (82.2 C).3.1.2 ProcedureInstall the device with ambient temperature on the cold water inlet, and 180.0 F (82.2 C) on the

34、hot water inlet. Inlet pressures shall be set at 45.0 psi 5.0 psi (310.3 kPa 34.5 kPa). Adjust the device to its maximum outlet temperature. Flow water through the device for five (5) minutes while maintaining the inlet water temperatures.3.1.3 CriteriaFailure of the device to meet the performance r

35、equirements of this standard shall result in a rejection of the device.3.2 Working Pressure Test3.2.1 PurposeThe purpose of this test is to determine if the device withstands a pressure of 125.0 psi (861.9 kPa), or the manufacturers maximum rated pressure, whichever is greater, without impairment of

36、 its performance capabilities.3.2.2 ProcedureThe outlet(s) of the device shall be blocked, and where applicable, the seating members open. Apply 125.0 psi (861.9 kPa), or the manufacturers maximum rated pressure, whichever is greater, to the inlets for five (5) minutes. Repeat this test with the sea

37、ting members closed and outlets open to atmosphere.3.2.3 CriteriaAny indication of leakage shall result in a rejection of the device.3.3 Life Cycle Test3.3.1 PurposeThe purpose of this test is to determine whether the device maintains its functionality and performance after completion of the cycles

38、of operation required in Section 3.3.2.3.3.2 ProcedureInstall the device in accordance with Figure 1. With V1 and V3 open, set the device outlet temperature at 105.0 F 5.0 F (40.6 C 2.8 C) at a flow of 2.0 GPM 0.2 GPM (7.5 L/min 0.8 L/min). Flow for one (1) minute. Cycle the device in accordance wit

39、h Table 1 for 100,000 cycles. A transition between steps shall be completed within one (1) second maximum.4 Automatic Temperature Control Mixing ValvesASSE 1069 - 2005Figure 1V1V2V3V450.0 psi 5.0 psi (344.8 kPa 34.5 kPa) at a maximum of 80.0 F (26.7 C)25.0 psi 5.0 psi 172.4 kPa 34.5 kPa) at a maximu

40、m of 80 F (26.7 C)Deviceon Test50.0 psi 5.0 psi (344.8 kPa 34.5 kPa) at a minimum of 140.0 F (60.0 C)25.0 psi 5.0 psi (172.4 kPa 34.5 kPa) at a maximum of 80.0 F (26.7 C)A cycle is defined in Table 1.Table 1Step 1Step 2Valve 1OpenClosedValve 2ClosedOpenValve 3ClosedOpenValve 4OpenClosedDuration4 sec

41、onds4 seconds3.3.3 CriteriaFailure to meet any of the remaining sections of the standard shall result in a rejection of the device.3.4 Flow Rate and Pressure Drop Test3.4.1 PurposeThe purpose of this test is to verify that the flow rate and the pressure drop is consistent with the manufacturers spec

42、ifications.3.4.2 ProcedureInstall the device in accordance with Figure 2. Maintain a minimum temperature differential of 80.0 F (44.0 C) between the incoming hot and cold water temperatures. Set the device to supply water at the mid-point of the incoming supply temperatures. Measure and record the f

43、low rate at the midpoint of the manufacturers published pressure drops.3.4.3 CriteriaA flow rate of less than ninety percent (90%) of the manufacturers published flow rate at the corresponding pressure drop shall result in a rejection of the device.3.5 Pressure and Temperature Variation Test3.5.1 Pu

44、rposeThe purpose of this test is to determine if the outlet water temperature at the point-of-use is maintained within a set temperature.Automatic Temperature Control Mixing Valves 5ASSE 1069 - 20053.5.2 ProcedureTemperature measurements shall be made in accordance with Figure 2. When gathering temp

45、erature data, all measurements shall be recorded at a minimum rate of 20 Hz (recording every 0.05 seconds). The initial outlet set temperature shall be averaged and recorded every 1/4 second. Pressure changes shall be accomplished in less than one (1) second. Install the device as shown in Figure 2,

46、 with all shut off valves and the throttle valve in the full open position.a. Establish and maintain an equal pressure of 45.0 1.0 psi (310.3 kPa 6.9 kPa) on both the hot and cold water supply.b. Maintain a minimum temperature differential of 80.0 F (44.0 C) between the hot water temperature minimum

47、 of 140.0 F (60.0 C) and the cold water temperature maximum of 70.0 F (21.1 C). Set the initial outlet set temperature at T3 to 105.0 F 1.0 F (40.6 C 0.6 C).c. Reduce the flow rate to the lesser of 2.5 GPM 0.25 GPM (9.5 L/min. 1.0 L/min) or the manufacturers specified minimum flow rate -0/+0.1 GPM (

48、-0/+ 0.4 L/min) by adjusting throttle valve. Allow water to flow for one (1) minute.d. Decrease hot water supply pressure 20 percent 1.0 psi ( 6.9 kPa). Observe and record the temperature changes at T3 for 25 seconds 5 seconds.e. Restore conditions as described in Section 3.5.2.a through 3.5.2.c. In

49、crease hot water supply pressure by 20 percent 1.0 psi ( 6.9 kPa). Observe and record the temperature changes at T3 for 25 seconds 5 seconds.f. Restore conditions as described in Sections 3.5.2.a through 3.5.2.c. Decrease cold water supply pressure by 20 percent 1.0 psi ( 6.9 kPa). Observe and record the temperature changes at T3 for 25 seconds 5 seconds.g. Restore conditions as described in Sections 3.5.2.a through 3.5.2.c. Increase the cold water supply pressure 20 percent 1.0

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