ASTM A1003 A1003M-2011 Standard Specification for Steel Sheet Carbon Metallic- and Nonmetallic-Coated for Cold-Formed Framing Members《冷模型框架构件用金属的和非金属镀层的普碳薄钢板材标准规格》.pdf

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1、Designation: A1003/A1003M 11Standard Specification forSteel Sheet, Carbon, Metallic- and Nonmetallic-Coated forCold-Formed Framing Members1This standard is issued under the fixed designation A1003/A1003M; the number immediately following the designation indicates theyear of original adoption or, in

2、the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers coated steel sheet used in themanufacture of cold-formed

3、framing members, such as, but notlimited to, studs, joists, purlins, girts, and track.1.2 The steel sheet used for cold-formed framing membersincludes metallic-coated, painted metallic-coated, or paintednonmetallic-coated.1.3 The values stated in either inch-pound or SI units shallbe regarded separa

4、tely as standard. Within the text, SI units areshown in brackets. The values stated in each system are notexact equivalents; therefore, each system shall be used inde-pendently of the other.1.4 Unless the order specifies the “M” designation SIunits, the product shall be furnished to inch-pound units

5、.1.5 The text of this specification references notes andfootnotes, which provide explanatory material. These notes andfootnotes, excluding those in tables and figures, shall not beconsidered as requirements of this specification.2. Referenced Documents2.1 ASTM Standards:2A463/A463M Specification for

6、 Steel Sheet, Aluminum-Coated, by the Hot-Dip ProcessA568/A568M Specification for Steel, Sheet, Carbon, Struc-tural, and High-Strength, Low-Alloy, Hot-Rolled andCold-Rolled, General Requirements forA653/A653M Specification for Steel Sheet, Zinc-Coated(Galvanized) or Zinc-Iron Alloy-Coated (Galvannea

7、led)by the Hot-Dip ProcessA755/A755M Specification for Steel Sheet, MetallicCoated by the Hot-Dip Process and Prepainted by theCoil-Coating Process for Exterior Exposed Building Prod-uctsA792/A792M Specification for Steel Sheet, 55 %Aluminum-Zinc Alloy-Coated by the Hot-Dip ProcessA875/A875M Specifi

8、cation for Steel Sheet, Zinc-5 % Alu-minum Alloy-Coated by the Hot-Dip ProcessA879/A879M Specification for Steel Sheet, Zinc Coated bythe Electrolytic Process for Applications Requiring Desig-nation of the Coating Mass on Each SurfaceA902 Terminology Relating to Metallic Coated Steel Prod-uctsA924/A

9、924M Specification for General Requirements forSteel Sheet, Metallic-Coated by the Hot-Dip ProcessA941 Terminology Relating to Steel, Stainless Steel, Re-lated Alloys, and FerroalloysA1004/A1004M Practice for Establishing Conformance tothe Minimum Expected Corrosion Characteristics of Me-tallic, Pai

10、nted-Metallic, and Nonmetallic-Coated SteelSheet Intended for Use as Cold Formed Framing MembersA1063/A1063M Specification for Steel Sheet, Twin-RollCast, Zinc-Coated (Galvanized) by the Hot-Dip ProcessC645 Specification for Nonstructural Steel Framing Mem-bersC955 Specification for Load-Bearing (Tr

11、ansverse andAxial) Steel Studs, Runners (Tracks), and Bracing orBridging for ScrewApplication of Gypsum Panel Productsand Metal Plaster BasesD714 Test Method for Evaluating Degree of Blistering ofPaintsD1005 Test Method for Measurement of Dry-Film Thick-ness of Organic Coatings Using MicrometersD165

12、4 Test Method for Evaluation of Painted or CoatedSpecimens Subjected to Corrosive EnvironmentsD4138 Practices for Measurement of Dry Film Thickness ofProtective Coating Systems by Destructive, Cross-Sectioning MeansD4145 Test Method for Coating Flexibility of PrepaintedSheet2.2 ISO Standard:ISO 9223

13、 Corrosion of Metals and AlloysCorrosivity ofAtmospheres-Classification31This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct responsibility ofSubcommittee A05.11 on Sheet Specifications.Current edition approved May 1, 2011. P

14、ublished May 2011. Originallyapproved in 2000. Last previous edition approved in 2010 as A1003/A1003M - 10.DOI: 10.1520/A1003_A1003M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume in

15、formation, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 1

16、00 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.2.3 AISI Standard:Specification for the Design of Cold-Formed Steel StructuralMembers43. Terminology3.1 DefinitionsSee Terminology A902 for definitions ofgeneral terminology relating to metallic-coated steel products,

17、and Terminology A941 for definitions of general terminologyrelating to uncoated steel sheet products.3.2 Definitions of Terms Specific to This Standard:3.2.1 coating sequence, nthe unbroken or uninterruptedmanufacture of coils of the same coating designation.3.2.2 coil coater, nthe organization that

18、 applies paint filmcoatings to coils of steel sheet on continuous paint lines.3.2.3 producer, nthe organization that produces the steelsheet coil product from which the cold-formed members arefabricated.3.2.4 purlins and girts, nhorizontal structural membersthat support roof deck or panel covering w

19、ith loads appliedprincipally by bending.3.2.5 resample, nadditional tests made when the originaltest results do not satisfy the specification requirements.3.2.6 retest, nadditional test, or tests, made when theoriginal test results do not satisfy the specification require-ments and the failure is du

20、e to a mechanical condition of thetest specimen.3.2.7 roll former, nthe organization that produces thecold-formed members.3.2.8 zinc-iron alloy, na dull grey coating with no spanglepattern that is produced on hot-dip zinc-coated steel sheet.3.2.8.1 DiscussionZinc-iron alloy-coating is normallydull g

21、ray in appearance when produced by the manufacture ofthe coated sheet. Typically, the coating contains between 8 and12 % iron, which is the result of a diffusion reaction betweenthe steel sheet and the zinc coating during the coating process.In most applications, this product is intended to be paint

22、ed. Thecoating offers excellent paint adhesion. When the product isexposed to the environment without a paint coating, there is atendency for the development of a rust-colored stain on thesurface. This is caused by the presence of iron in the coating.This stain may be aesthetically objectionable to

23、some users ofcold formed framing members.3.2.9 aluminum coating type 1, na coating of aluminumand silicon alloy on steel sheet.3.2.9.1 DiscussionAluminum-coated steel sheet type 1provides protection from corrosion primarily through thebarrier action of the coating. The aluminum-silicon alloycoating

24、provides galvanic corrosion only in marine environ-ments. Because this coating does not generally provide gal-vanic protection, rust staining may be evident at area where thebase metal is exposed to the environment, such as at punch-outs, cut or sheared edges of members, and at scratches.3.2.10 alum

25、inum coating type 2, na coating of commer-cially pure aluminum on steel sheet.3.2.10.1 DiscussionAluminum-coated steel sheet type 2provides protection from corrosion primarily through thebarrier action of the coating. The aluminum coating providesgalvanic corrosion only in marine environments. Becau

26、se thiscoating does not generally provide galvanic protection, ruststaining may be evident at areas where the base metal isexposed to the environment such as at punch-outs, cut orsheared edges of members, and at scratches.3.3 Suffxes:H, adjhigh ductility.L, adjlow ductility.NS, adjnonstructural.3.3.

27、1 These designations are associated with aspects of theend uses of the steel products; H and L are associated withstructural or load-bearing applications, and NS with nonstruc-tural or nonload-bearing applications.4. Classification4.1 The steel sheet is available in the following designa-tions:4.1.1

28、 Structural Grade 33, 37, 40, 50, 55, 60, 70, and 80Type H (for example, ST50H), Structural Grade 230, 255, 275,340, 380, 410, 480, and 550 Type H for example, ST340H.4.1.2 Structural Grade 33, 37, 40, 50, 55, 60, 70, and 80Type L (for example, ST50L), Structural Grade 230, 255, 275,340, 380, 410, 4

29、80, and 550 Type L for example, ST340L.4.1.3 Nonstructural Grade 33, 40, 50, 57, 60, 65, 70, and 80(for example, NS33), Nonstructural Grade 230, 275, 340, 395,420, 450, 480, 550 for example, NS230).NOTE 1Abbreviated designations are shown in parentheses or brack-ets.4.2 Use of Type L steels is limit

30、ed to purlins and girts (see3.2.4).5. Ordering Information5.1 Steel sheet in coils or cut lengths shall be ordered tobase metal thickness requirements expressed in increments of0.0001 in. 0.001 mm.5.2 Orders for product to this specification shall include thefollowing information, as necessary to ad

31、equately describe thedesired product.5.2.1 ASTM specification number and year of issue (A1003 _ for inch-pound units and A1003M _ for SI units),5.2.2 Name of the material (metallic-coated steel sheet),(painted metallic-coated steel sheet), or (painted nonmetallic-coated steel sheet), and designation

32、 (see 4.1). For StructuralGrades, if a type is not specified, type H shall be furnished.5.2.2.1 See SpecificationA755/A755M for additional order-ing requirements for the painted-metallic-coated steel sheet.5.2.3 Type of coating (metallic-coated; zinc, zinc-iron alloy,55 % aluminum-zinc alloy, zinc-5

33、 % aluminum alloy,aluminum-coated Type 1, and aluminum-coated Type 2, elec-trolytic zinc-coated), (painted-metallic-coated; metallic-coating and nonmetallic-coating type), (painted nonmetalliccoated: nonmetallic-coating type).5.2.3.1 Metallic coating weight mass designation (seeTable 1), (see 9.1).5

34、.2.3.2 Nonmetallic coating thickness (see 9.2 or 9.3).5.2.4 Chemically-treated or not chemically-treated(metallic-coated only).4Available from American Iron and Steel Institute (AISI), 1140 ConnecticutAve., NW, Suite 705, Washington, DC 20036, http:/www.steel.org.A1003/A1003M 1125.2.5 Oiled or not-o

35、iled,5.2.6 Dimensions (show thickness, width, and flatness re-quirements and length, if cut lengths). Specify the applicabletable of thickness tolerances ofA568/A568M for both metallic-coated and nonmetallic-coated sheet that applies to the order,that is, the table of thickness tolerances for38-in.

36、10-mmedge distance, or the table of thickness tolerances for 1-in.25-mm edge distance.5.2.7 Coil size requirements (specify maximum outsidediameter (OD) acceptable inside diameter (ID), and maximumweight mass.5.2.8 Packaging (specify requirements for banding, paperwrapping and other special packagin

37、g requirements).5.2.9 Certification, if required (heat analysis, metallic coat-ing weight or nonmetallic coating thickness and mechanicalproperties report).5.2.10 Special Requirements, if any.5.2.11 When a composition type is not selected (see Table 2)then Class 1 shall be furnished.NOTE 2Typical or

38、dering descriptions are as follows: Steel sheet,zinc-coated, Structural Grade 50 Type H (ST50H),ASTMA1003, CoatingDesignation G60, chemically-treated, not oiled, 0.035 by 48 in. by coil,thickness tolerance Table 3, 24-in ID, 30 000 lb maximum for steel studs,orSteel sheet, zinc-coated, Structural Gr

39、ade 230 Type L ST230L, ASTMA1003M, Coating Designation Z180, chemically-treated, not oiled, 1.00mm by 920 mm by coil, thickness tolerance Table 3, 600 mm ID, 10 000kg maximum for purlins.NOTE 3Electrolytic zinc-coated steel sheet designations indicate thecoating on one surface only; therefore, the c

40、oating requirement must bespecified for each side of the steel sheet as indicated in Table 1. Also, theelectrolytic zinc-coated steel sheet is only available in SI values.6. Materials and Manufacture6.1 The ordered thickness shall be the base metal thickness.NOTE 4This requirement differs from the n

41、ormal ordering practice forhot dip metallic-coated products where the ordered thickness includes thebase metal and the coating but is similar to the ordering practice for heavycoating mass electrolytic coated product.7. Chemical Composition7.1 Base Metal:7.1.1 The chemical composition of the steel s

42、heet shallconform to the requirements of Table 2, as indicated for theclass selected for the steel.7.1.2 All tests shall be conducted in accordance with therequirements for chemical composition as described in Speci-fication A924/A924M for products with metallic coatings andSpecification A568/A568M

43、for nonmetallic coated products.7.1.3 An analysis of each heat of steel shall be made by theproducer to determine the percentage of elements specified inTable 2.TABLE 1 Coating Weight Mass Requirements(Metallic Coatings)ProductDesignationCoating DesignationType H andType LG60 Z180AA60 ZF180BAZ50 AZM

44、150CGF30ZGF90DT125 T1M 75ET2100 T2M 300E90G/90GFType NS G40 Z120AA40 ZF120BAZ50 AZM150CGF30ZGF90DT125 T1M 75ET2100 T2M 300E60G/60GFAZinc-coated steel sheet as described in Specifications A653/A653M, A1063/A1063M.BZinc-iron alloy-coated steel sheet as described in Specification A653/A653M.C55 % alumi

45、num-zinc alloy-coated as described in Specification A792/A792M.DZinc-5 % aluminum alloy-coated steel sheet as described in SpecificationA875/A875M.EAluminum-coated Type 1 and Type 2 steel sheet as described in SpecificationA463/A463M.FZinc-coated steel sheet as described in Specification A879/A879MT

46、ABLE 2 Chemical Composition Heat and Product Analysis,Max %Class 1 Class 2Element HeatAnalysisProductAnalysisHeatAnalysisProductAnalysisCarbon 0.25A0.25AManganese 1.15A1.65APhosphorus 0.20A0.20ASulfur 0.04A0.04ACopper 0.20B0.23 0.50C0.58Nickel 0.20B0.23 0.30C0.35Chromium 0.15B,D0.19 0.30C0.35Molybde

47、num 0.06B0.07 0.16C0.17Vanadium 0.008E0.018E0.20 0.23Columbium 0.008E0.018E0.15 0.17Titanium 0.008E0.018E0.20 0.23AProduct analysis tolerances for these elements are found in Table 1 of Specification A924/A924M.BThe sum of copper, chromium, nickel, and molybdenum shall not exceed 0.50 %. When one or

48、 more of these elements are specified, the sum does not apply. If thisoccurs, only the individual limits on the remaining elements shall apply.CThe sum of copper, chromium, nickel, and molybdenum shall not exceed 1.00 %. When one or more of these elements are specified, the sum does not apply. If th

49、isoccurs, only the individual limits on the remaining elements shall apply.DChromium is permitted, at producers option, to 0.25 % maximum when the carbon content is less than or equal to 0.05 %. In this case, the limit on the sum of the fourelements in footnoteBdoes not apply.EThe limits for steels whose carbon content is 0.02 % or less are as follows:Element Heat Analysis Product AnalysisVanadium 0.10 0.11Columbium 0.045 0.055Titanium 0.30 0.33A1003/A1003M 1137.1.4 In those cases where the heat an

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