1、Designation: A1016/A1016M 11aStandard Specification forGeneral Requirements for Ferritic Alloy Steel, AusteniticAlloy Steel, and Stainless Steel Tubes1This standard is issued under the fixed designation A1016/A1016M; the number immediately following the designation indicates theyear of original adop
2、tion or, in the case of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers a group of requirements that,unless otherwise
3、 specified in an individual specification, shallapply to the ASTM product specifications noted below.Title of Specification ASTMDesignationASeamless Carbon-Molybdenum Alloy-Steel Boiler andSuperheater TubesA209/A209MSeamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater,and Heat-Exchanger
4、TubesA213/A213MWelded Austenitic Steel Boiler, Superheater, Heat-Exchanger,and Condenser TubesA249/A249MElectric-Resistance-Welded Ferritic Alloy-Steel Boiler andSuperheater TubesA250/A250MSeamless and Welded Ferritic and Martensitic Stainless SteelTubing for General ServiceA268/A268MSeamless and We
5、lded Austenitic Stainless Steel Tubing forGeneral ServiceA269Seamless and Welded Austenitic Stainless Steel Sanitary Tubing A270Seamless and Welded Carbon and Alloy-Steel Tubes forLow-Temperature ServiceA334/A334MWelded Austenitic Stainless Steel Feedwater Heater Tubes A668/A668MAustenitic Stainless
6、 Steel Tubing for Breeder Reactor CoreComponentsA771/A771MSeamless and Welded Ferritic/Austenitic Stainless Steel Tubingfor General ServiceA789/A789MWelded Ferritic Stainless Steel Feedwater Heater Tubes A803/A803MAustenitic and Ferritic Stainless Steel Duct Tubes for BreederReactor Core ComponentsA
7、826/A826MHigh-Frequency Induction Welded, Unannealed Austenitic SteelCondenser TubesA851AThese designations refer to the latest issue of the respective specifications.1.2 In the case of conflict between a requirement of aproduct specification and a requirement of this general require-ments specifica
8、tion, the product specification shall prevail. Inthe case of conflict between a requirement of the productspecification or a requirement of this general requirementsspecification and a more stringent requirement of the purchaseorder, the purchase order shall prevail.1.3 The values stated in either S
9、I units or inch-pound unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The values stated in eachsystem may not be exact equivalents; therefore, each systemshall be used independently of the other. Combining valuesfrom the two systems may result in n
10、on-conformance with thestandard. The inch-pound units shall apply unless the “M”designation (SI) of the product specification is specified in theorder.2. Referenced Documents2.1 ASTM Standards:2A209/A209M Specification for Seamless Carbon-Molybdenum Alloy-Steel Boiler and Superheater TubesA213/A213M
11、 Specification for Seamless Ferritic and Aus-tenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger TubesA249/A249M Specification for Welded Austenitic SteelBoiler, Superheater, Heat-Exchanger, and CondenserTubesA250/A250M Specification for Electric-Resistance-WeldedFerritic Alloy-Steel Boiler
12、and Superheater TubesA268/A268M Specification for Seamless and Welded Fer-ritic and Martensitic Stainless Steel Tubing for GeneralServiceA269 Specification for Seamless and Welded AusteniticStainless Steel Tubing for General ServiceA270 Specification for Seamless and WeldedAustenitic andFerritic/Aus
13、tenitic Stainless Steel Sanitary TubingA334/A334M Specification for Seamless and Welded Car-bon and Alloy-Steel Tubes for Low-Temperature ServiceA370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA530/A530M Specification for General Requirements forSpecialized Carbon and Alloy
14、Steel PipeA668/A668M Specification for Steel Forgings, Carbon andAlloy, for General Industrial UseA700 Practices for Packaging, Marking, and Loading Meth-ods for Steel Products for ShipmentA751 Test Methods, Practices, and Terminology for Chemi-cal Analysis of Steel Products1This specification is un
15、der the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.10 on Stainless and Alloy Steel Tubular Products.Current edition approved May 15, 2011. Published June 2011. Originallyapproved in 2001. Last previous edition ap
16、proved in 2011 as A1016/A1016M11.DOI: 10.1520/A1016_A1016M-11a.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM websit
17、e.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.A771/A771M Specification for Seamless Austenitic andMartensitic Stainless Steel Tubing for Liquid Metal-Cooled Reacto
18、r Core Components3A789/A789M Specification for Seamless and WeldedFerritic/Austenitic Stainless Steel Tubing for General Ser-viceA803/A803M Specification for Welded Ferritic StainlessSteel Feedwater Heater TubesA826/A826M Specification for Seamless Austenitic andMartensitic Stainless Steel Duct Tube
19、s for Liquid Metal-Cooled Reactor Core Components3A851 Specification for High-Frequency Induction Welded,Unannealed, Austenitic Steel Condenser Tubes3A941 Terminology Relating to Steel, Stainless Steel, Re-lated Alloys, and FerroalloysA1047/A1047M Test Method for Pneumatic Leak Testingof TubingD3951
20、 Practice for Commercial PackagingE92 Test Method for Vickers Hardness of Metallic Materi-als3E213 Practice for Ultrasonic Testing of Metal Pipe andTubingE273 Practice for Ultrasonic Testing of the Weld Zone ofWelded Pipe and TubingE309 Practice for Eddy-Current Examination of Steel Tu-bular Product
21、s Using Magnetic SaturationE426 Practice for Electromagnetic (Eddy-Current) Exami-nation of Seamless and Welded Tubular Products, Auste-nitic Stainless Steel and Similar AlloysE570 Practice for Flux Leakage Examination of Ferromag-netic Steel Tubular Products2.2 ASME Boiler and Pressure Vessel Code:
22、Section IX, Welding Qualifications42.3 Federal Standard:FED-STD-183 Continuous Identification Marking of Ironand Steel Products52.4 Military Standards:MIL-STD-271 Nondestructive Testing Requirements forMetals5MIL-STD-163 Steel Mill Products Preparation for Ship-ment and Storage5MIL-STD-792 Identific
23、ation Marking Requirements forSpecial Purpose Equipment52.5 Steel Structures Painting Council:SSPC-SP6 Surface Preparation Specification No.6 Com-mercial Blast Cleaning62.6 Other Documents:SNT-TC-1A Recommended Practice for NondestructivePersonnel Qualification and Certification7AIAG Bar Code Symbol
24、ogy Standard83. Terminology3.1 Definitions:3.1.1 The definitions in Test Methods and Definitions A370,Test Methods, Practices, and Terminology A751, and Termi-nology A941 are applicable to this specification and to thoselisted in 1.1.3.1.2 heat, nin secondary melting, all of the ingotsremelted from
25、a single primary heat.3.1.3 imperfection, nany discontinuity or irregularityfound in a tube.4. Manufacture4.1 The steel shall made by any process.4.2 The primary melting is permitted to incorporate separatedegassing or refining and is permitted to be followed bysecondary melting, such as electroslag
26、 remelting or vacuum-arc remelting.4.3 When steel of different grades is sequentially strandcast, the resultant transition material shall be removed using anestablished procedure that positively separates the grades.5. Ordering Information5.1 It is the responsibility of the purchaser to specify allr
27、equirements that are necessary for product ordered under theproduct specification. Such requirements to be consideredinclude, but are not limited to, the following:5.1.1 Quantity (feet, metres, or number of pieces),5.1.2 Name of material (stainless steel tubing),5.1.3 Method of manufacture, when app
28、licable (seamless(SML), welded (WLD), or heavily cold-worked (HCW),5.1.4 Grade or UNS number,5.1.5 Size (outside diameter and average or minimum wallthickness),5.1.6 Length (specific or random),5.1.7 End finish if required,5.1.8 Optional requirements,5.1.9 Specific type of melting, if required,5.1.1
29、0 Test report requirements,5.1.11 Specification designation and year of issue, and5.1.12 Special requirements or any supplementary require-ments, or both.6. Chemical Composition6.1 Chemical AnalysisSamples for chemical analysis, andmethod of analysis, shall be in accordance with Test Methods,Practic
30、es, and Terminology A751.6.2 Heat AnalysisAn analysis of each heat of steel shallbe made by the steel manufacturer to determine the percentagesof the elements specified. If secondary melting processes areemployed, the heat analysis shall be obtained from oneremelted ingot or the product of one remel
31、ted ingot of each3Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.5Available from Standardizatio
32、n Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5098, Attn: NPODS.6Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,Pittsburgh, PA 15222-4656, http:/www.sspc.org.7Available fromAmerican Society for Nondestructive Testing (ASNT), P.O. Bo
33、x28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.org.8Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd.,Suite 200, Southfield, MI 48033, http:/www.aiag.org.A1016/A1016M 11a2primary melt. The chemical composition thus determined, orthat determined from a prod
34、uct analysis made by the tubularproduct manufacturer, shall conform to the requirements speci-fied in the product specification.6.2.1 For steels ordered under product specifications refer-encing this specification of general requirements, the steel shallnot contain an unspecified element, other than
35、 nitrogen forstainless steels, for the ordered grade to the extent that the steelconforms to the requirements of another grade for which thatelement is a specified element having a required minimumcontent. For this requirement, a grade is defined as an alloydescribed individually and identified by i
36、ts own UNS designa-tion in a table of chemical requirements within any specifica-tion listed within the scope as being covered by this specifi-cation.6.3 Product AnalysisProduct analysis requirements andoptions, if any, shall be as contained in the product specifica-tion.7. Tensile Properties7.1 The
37、 material shall conform to the tensile propertyrequirements prescribed in the individual product specification.7.2 The yield strength, when specified, shall be determinedcorresponding to a permanent offset of 0.2 % of the gage lengthor to a total extension of 0.5 % of the gage length under load.7.3
38、If the percentage of elongation of any test specimen isless than that specified and any part of the fracture is more than34 in. 19.0 mm from the center of the gage length, asindicated by scribe marks on the specimen before testing, aretest shall be allowed.8. Standard Mass per Unit Length8.1 The cal
39、culated mass per foot, based upon a specifiedminimum wall thickness, shall be determined by the followingequation (see Note 1):W 5 CDt!t (1)where:C = 10.69 0.0246615,W = mass per unit length, lb/ft kg/m,D = specified outside diameter, in. mm, andt = specified minimum wall thickness, in. mm.NOTE 1The
40、 calculated masses given by Eq 1 are based on the massesfor carbon steel tubing. The mass of tubing made of ferritic stainless steelsmay be up to about 5 % less, and that made of austenitic stainless steel upto about 2 % greater than the values given. Mass of ferritic/austenitic(duplex) stainless st
41、eel will be intermediate to the mass of fully austeniticand fully ferritic stainless steel tubing.8.2 The permitted variations from the calculated mass perfoot kilogram per meter shall be as prescribed in Table 1.9. Permitted Variations in Wall Thickness9.1 Variations from the specified minimum wall
42、 thicknessshall not exceed the amounts prescribed in Table 2.9.2 For tubes 2 in. 50 mm and over in outside diameter and0.220 in. 5.6 mm and over in thickness, the variation in wallthickness in any one cross section of any one tube shall notexceed the following percentage of the actual mean wall at t
43、hesection. The actual mean wall is defined as the average of thethickest and thinnest wall in that section.Seamless tubes 610 %Welded tubes 65%9.3 When cold-finished tubes as ordered require wall thick-nesses34 in. 19.1 mm or over, or an inside diameter 60 % orless of the outside diameter, the permi
44、tted variations in wallthickness for hot-finished tubes shall apply.10. Permitted Variations in Outside Diameter10.1 Except as provided in 10.2.1, 10.3, and 25.10.4,variations from the specified outside diameter shall not exceedthe amounts prescribed in Table 3.10.2 Thin-wall tubes usually develop s
45、ignificant ovality(out-of-roundness) during final annealing, or straightening, orboth. Thin-wall tubes are defined as those with a specified wall3 % or less than the specified OD, or with a wall specified as0.020 in. 0.5 mm or less.10.2.1 1 The diameter tolerances of Table 3 are not sufficientto pro
46、vide for additional ovality expected in thin-wall tubes,and, for such tubes, are applicable only to the mean of theextreme (maximum and minimum) outside diameter readingsin any one cross section. However, for thin wall tubes thedifference in extreme outside diameter readings (ovality) in anyone cros
47、s section shall not exceed the following ovalityallowances:TABLE 1 Permitted Variations in Mass Per FootAMethod ofManufacturePermitted Variation in Massper Foot, %Over UnderSeamless, hot-finished 16 0Seamless, cold-finished112 in. 38 mm and under OD 12 0Over 112 in. 38 mm OD 13 0Welded 10 0AThese pe
48、rmitted variations in mass apply to lots of 50 tubes or more in sizes4 in. 101.6 mm and under in outside diameter, and to lots of 20 tubes or more insizes over 4 in. 101.6 mm in outside diameter.TABLE 2 Permitted Variations in Wall ThicknessAWall Thickness, %OutsideDiameterin. mm0.0952.4andUnderOver
49、 0.095to 0.1502.4 to3.8, inclOver 0.150to 0.01803.8 to4.6, inclOver0.1804.6Over Under Over Under Over Under Over UnderSeamless, Hot-Finished Tubes4 100andunder40 0 35 0 33 0 28 0Over 4100. . 35 0 33 0 28 0Seamless, Cold-Finished TubesOver Under112 38.1 and under 20 0Over 112 38.1 22 0Welded TubesAll sizes 18 0AThese permitted variations in wall thickness apply only to tubes, exceptinternal-upset tubes, as rolled or cold-finished, and before swaging, expanding,bending, polishing, or other fabricating operations.A1016/A10
