1、Designation: A1063/A1063M 11Standard Specification forSteel Sheet, Twin-Roll Cast, Zinc-Coated (Galvanized) by theHot-Dip Process1This standard is issued under the fixed designation A1063/A1063M; the number immediately following the designation indicates theyear of original adoption or, in the case
2、of revision, the year of last revision. A number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers steel sheet, produced by theTwin-Roll Cast Process (see Appendix X
3、2) and zinc-coated(galvanized) by the hot-dip process in coils and cut lengths.NOTE 1See Appendix X2 for a description of the Twin-Roll Castprocess.1.2 The product is produced in various zinc coating weightsmasses or coating designations as shown in Table 1.1.3 Product furnished under this specifica
4、tion shall conformto the applicable requirements of the latest issue of Specifica-tion A924/A924M unless otherwise provided herein.1.4 The product is available in a number of designations,grades and classes and in the two following general categoriesthat are designed to be compatible with different
5、applicationrequirements.1.4.1 Steels with mandatory chemical requirements andtypical mechanical properties.1.4.2 Steels with mandatory chemical requirements andmandatory mechanical properties.1.5 This material is available in the following sizes:1.5.1 Thicknessup to 0.078 in. 2.0 mm1.5.2 Widthup to
6、79 in. 2000 mm1.6 The text of this specification references notes andfootnotes that provide explanatory material. These notes andfootnotes, excluding those in tables and figures, shall not beconsidered as requirements of this specification.1.7 This specification is applicable to orders in eitherinch
7、-pound units (as A1063) or SI units (as A1063M). Valuesin inch-pound and SI units are not necessarily equivalent.Within the text, SI units are shown in brackets. Each systemshall be used independently of the other.1.8 Unless the order specifies the “M” designation (SIunits), the product shall be fur
8、nished to inch-pound units.1.9 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations p
9、rior to use.2. Referenced Documents2.1 ASTM Standards:2A90/A90M Test Method for Weight Mass of Coating onIron and Steel Articles with Zinc or Zinc-Alloy CoatingsA370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA568/A568M Specification for Steel, Sheet, Carbon, Struc-tural, an
10、d High-Strength, Low-Alloy, Hot-Rolled andCold-Rolled, General Requirements forA902 Terminology Relating to Metallic Coated Steel Prod-uctsA924/A924M Specification for General Requirements forSteel Sheet, Metallic-Coated by the Hot-Dip Process3. Terminology3.1 DefinitionsSee Terminology A902 for def
11、initions ofgeneral terminology relating to metallic-coated hot-dip prod-ucts.3.2 Definitions of Terms Specific to This Standard:3.2.1 differentially coated, ngalvanized steel sheet havinga specified “coating designation” on one surface and a signifi-cantly lighter specified “coating designation” on
12、the othersurface.3.2.1.1 DiscussionThe single side relationship of eitherspecified “coating designation” is the same as shown in thenote of Table 1 regarding uniformity of coating.3.2.2 high strength low alloy steel, na specific group ofsheet steels whose strength is achieved through the use ofmicro
13、alloying elements such as columbium (niobium), vana-dium, titanium, and molybdenum resulting in improved form-ability and weldability than is obtained from conventionalcarbon-manganese steels.3.2.3 minimized spangle, nthe finish produced on hot-dipzinc-coated steel sheet in which the grain pattern i
14、s visible tothe unaided eye, and is typically smaller and less distinct thanthe pattern visible on regular spangle.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct responsibility ofSubcommittee A05.11 on Sheet Specificati
15、ons.Current edition approved May 1, 2011. Published May 2011. Originallyapproved in 2009. Last previous edition approved in 2010 as A1063/A1063M - 10.DOI: 10.1520/A1063_A1063M-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org.
16、 For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3
17、.2.3.1 DiscussionThis finish is produced by one of twomethods: either (1) the zinc crystal growth has been started butarrested by special production practices during solidification ofthe zinc, or (2) the zinc crystal growth is inhibited by acombination of coating-bath chemistry plus cooling duringso
18、lidification of the zinc. Minimized spangle is normallyproduced in coating designations G90 Z275 and lighter.3.2.4 regular spangle, nthe finish produced on hot-dipzinc-coated steel sheet in which there is a visible multifacetedzinc crystal structure.3.2.4.1 DiscussionSolidification of the zinc coati
19、ng istypically uncontrolled, which produces the variable grain sizeassociated with this finish.3.2.5 spangle-free, nthe uniform finish produced on hot-dip zinc-coated steel sheet in which the visual spangle pattern,especially the surface irregularities created by spangle forma-tion, is not visible t
20、o the unaided eye.3.2.5.1 DiscussionThis finish is produced when the zinccrystal growth is inhibited by a combination of coating-bathchemistry, or cooling, or both during solidification of the zinc.4. Classification4.1 The material is available in several designations asfollows:4.1.1 Commercial stee
21、l (CS Types A, B, and C),4.1.2 Structural steel (SS)4.1.3 High strength low alloy steel (HSLAS)4.2 Structural steel and high-strength low-alloy steel areavailable in several grades based on mechanical properties.Structural steel Grade 80 is available in two classes andhigh-strength low-alloy grades
22、45 through 80 are available intwo classes.4.3 The material is available zinc-coated in several coatingweights masses or coating designations as shown in Table 1,and4.3.1 The material is available with the same or differentcoating designations on each surface.5. Ordering Information5.1 Zinc-coated sh
23、eet in coils and cut lengths is produced tothickness requirements expressed to 0.001 in. 0.01 mm. Thethickness of the sheet includes both the base metal and thecoating.5.2 Orders for product to this specification shall include thefollowing information, as necessary, to adequately describe thedesired
24、 product:5.2.1 Name of product (steel sheet, twin-roll cast, zinc-coated (galvanized),5.2.2 Designation of sheet CS (Types A, B, and C), SS(Limits L or H), and HSLAS (Limits L or H).5.2.2.1 When a CS type is not specified, CS Type B will befurnished.TABLE 1 Weight Mass of Coating RequirementsA,B,CNO
25、TE 1 Use the information provided in 8.1.2 to obtain the approximate coating thickness from the coating weight mass.Minimum RequirementTriple-Spot Test Single-Spot TestInch-Pound UnitsType Coating Designation Total Both Sides, oz/ft2One Side, oz/ft2Total Both Sides, oz/ft2Zinc G01Cno minimum no mini
26、mum no minimumG30 0.30 0.10 0.25G40 0.40 0.12 0.30G60 0.60 0.20 0.50G90 0.90 0.32 0.80G100 1.00 0.36 0.90G115 1.15 0.40 1.00G140 1.40 0.48 1.20G165 1.65 0.56 1.40G185 1.85 0.64 1.60SI UnitsType Coating Designation Total Both Sides, g/m2One Side, g/m2Total Both Sides, g/m2Zinc Z001Cno minimum no mini
27、mum no minimumZ90 90 30 75Z120 120 36 90Z180 180 60 150Z275 275 94 235Z305 305 110 275Z350 350 120 300Z450 450 154 385Z500 500 170 425Z550 550 190 475Z600 600 204 510AThe coating designation number is the term by which this product is specified. Because of the many variables and changing conditions
28、that are characteristic ofcontinuous hot-dip coating lines, the zinc coating is not always evenly divided between the two surfaces of a coated sheet; nor is it always evenly distributed from edgeto edge. However, the minimum triple-spot average coating weight (mass) on any one side shall not be less
29、 than 40 % of the single-spot requirement.BAs it is an established fact that the atmospheric corrosion resistance of zinc coated sheet products is a direct function of coating thickness (weight (mass), the selectionof thinner (lighter) coating designations will result in almost linearly reduced corr
30、osion performance of the coating. For example, heavier galvanized coatings performadequately in bold atmospheric exposure whereas the lighter coatings are often further coated with paint or a similar barrier coating for increased corrosion resistance.Because of this relationship, products carrying t
31、he statement “meets ASTM A1063/A1063Mrequirements” should also specify the particular coating designation.CNo minimum means that there are no established minimum requirements for triple- and single-spot tests.A1063/A1063M 1125.2.3 When a SS or HSLAS designation is specified, statethe appropriate gra
32、de, or class, or combination thereof.5.2.3.1 When a class for SS Grade 80 is not specified, class1 will be provided5.2.3.2 When a class for HSLAS is not specified, class 1will be provided.5.2.4 Specify Limit L or Limit H for Cu, Ni, Cr, and Mo,5.2.4.1 When the limit L or H is not specified, limit H
33、willbe furnished.5.2.5 ASTM designation number and year of issue asA1063for inch-pound units or A1063M for SI units.5.2.6 Coating designation,5.2.7 Chemically treated or not chemically treated,5.2.8 Oiled or not oiled,5.2.9 Minimized spangle (if required),5.2.10 Extra smooth (if required),5.2.11 Dim
34、ensions (show thickness, minimum or nominal,width, flatness requirements, and length, if cut lengths). Thepurchaser shall specify the appropriate table of thicknesstolerances in Specification A924/A924M that applies to theorder, that is, the table of thickness tolerances for38-in.10-mm edge distance
35、, or the table of thickness tolerances for1-in. 25-mm edge distance.5.2.12 Coil size requirements (specify maximum outsidediameter (OD), acceptable inside diameter (ID), and maximumweight mass),5.2.13 Packaging,5.2.14 Certification, if required, heat analysis and mechani-cal property report,5.2.15 A
36、pplication (part identification and description), and5.2.16 Special requirements (if any).5.2.17 Supplementary Requirement, please specify.NOTE 2Typical ordering descriptions are as follows: steel sheet,zinc-coated, commercial steel Type A, Limit H, ASTM A1063, CoatingDesignation G90, chemically tre
37、ated, oiled, minimum 0.040 by 34 by 117in., for stock tanks, or steel sheet, zinc-coated, high strength low alloysteel Grade 340, class 1, Limit L, ASTM /A 1063M, Coating DesignationZ275, minimized spangle, not chemically treated, oiled, minimum 1.00 by920 mm by coil, 1520-mm maximum OD, 600-mm ID,
38、10 000-kgmaximum, for tractor inner fender.NOTE 3The purchaser should be aware that there are variations inmanufacturing practices among the producers and therefore is advised toestablish the producers standard (or default) procedures for thicknesstolerances.6. Chemical Composition6.1 Base Metal:6.1
39、.1 The heat analysis of the base metal shall conform tothe requirements shown in Table 2 for CS (Types A, B, and C),and Table 3 for SS and HSLAS and Table 4 for Cu, Ni, Cr, andMo.6.1.2 Each of the elements listed in Tables 2-4 shall beincluded in the report of heat analysis. When the amount ofcopper
40、, nickel, chromium, or molybdenum is less than 0.02 %,report the analysis as either 0.02 % or the actual determinedvalue. When the amount of vanadium, titanium, or columbiumis less than 0.008 %, report the analysis as either 0.008 % orthe actual determined value.6.1.3 See Specification A924/A924M fo
41、r chemical analysisprocedures and product analysis tolerances.6.2 Zinc Bath AnalysisThe bath metal used in continuoushot-dip galvanizing shall contain not less than 99 % zinc.NOTE 4To control alloy formation and promote adhesion of the zinccoating with the steel base metal, the molten coating metal
42、compositionnormally contains a percentage of aluminum usually in the range from0.05 to 0.25. This aluminum is purposely supplied to the molten coatingbath, either as a specified ingredient in the zinc spelter or by the additionof a master allot containing aluminum.7. Mechanical Properties7.1 Structu
43、ral steel, and high-strength low-alloy steel, shallconform to the mechanical property requirements in Table 5 forthe grade, or class, or both. The typical ranges of mechanicalproperties (nonmandatory) for CS types A, B, and C are shownin Table 6.8. Coating Properties8.1 Coating Weight Mass:8.1.1 Coa
44、ting weight mass shall conform to the require-ments as shown in Table 1 for the specific coating designation.8.1.2 Use the following relationships to estimate the coatingthickness from the coating weight mass:8.1.2.1 1.00 oz/ft2coating weight = 1.68 mils coating thick-ness, and8.1.2.2 7.14 g/m2coati
45、ng mass = 1.00 m coating thickness.8.1.3 Use the following relationship to convert coatingweight to coating mass:8.1.3.1 1.00 oz/ft2coating weight = 305 g/m2coating mass.8.2 Coating Weight Mass Tests:TABLE 2 Chemical RequirementsAfor Twin Roll Cast Hot Rolled Steel Sheet Designations CSDesignationCo
46、mposition, %Heat Analysis Element,Maximum (unless otherwise shown)CMn P SAlB,CSiCCuDNi Cr Mo V Cb Ti NCSEType A0.10 0.70 0.030 0.035 . . . . . . 0.25 0.20 0.15 0.06 0.008 0.008 0.008 . . .CSType B0.02 to0.150.70 0.030 0.035 . . . . . . 0.25 0.20 0.15 0.06 0.008 0.008 0.008 . . .CSType C0.02 to0.150.
47、80 0.030 0.035 . . . . . . 0.50 0.30 0.30 0.15 0.008 0.008 0.008 . . .AWhere an ellipsis (. . .) appears in this table there is no requirement, but the analysis shall be reported.BWhen aluminum deoxidized steel is required, it may be ordered to a minimum of 0.01 % total aluminum.CTwin-roll cast prod
48、uct shall be deoxidized using either silicon or aluminum.DWhen copper steel is specified, the copper limit is a minimum of 0.20 %.ESpecify Type B or type C to avoid carbon levels below 0.02 %.A1063/A1063M 1138.2.1 Coating weight mass tests shall be performed inaccordance with the requirements of Spe
49、cification A924/A924M.8.2.2 The referee method to be used shall be Test MethodA90/A90M.8.3 Coating Bend Test:8.3.1 The bend test specimens of coated sheet designated byprefix “G” “Z” shall be capable of being bent through 180 inany direction without flaking of the coating on the outside ofthe bend only. The coating bend test inside diameter shall havea relation to the thickness of the specimen as shown in Table 7.Flaking of the coating within 0.25 in. 6 mm of the edge of thebend specimen shall not be cause for rejection
